Patents by Inventor Takashi Sada
Takashi Sada has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11965231Abstract: The steel material includes a chemical composition containing, in mass %, C: 0.15 to 0.45%, Si: 0.50% or less, Mn: 0.20 to 0.60%, P: 0.015% or less, S: 0.005% or less, Cr: 0.80 to 1.50%, Mo: 0.17 to 0.30%, V: 0.24 to 0.40%, Al: 0.005 to 0.100%, N: 0.0300% or less, O: 0.0015% or less, and the balance being Fe and impurities, and satisfying Formula (1) to Formula (4) described in Embodiment, wherein, in its microstructure, a total area fraction of ferrite and pearlite is 10.0% or more, and a proportion of a content of V (mass %) in electrolytic extraction residue to the content of V (mass %) in the chemical composition is 10.0% or less.Type: GrantFiled: December 27, 2019Date of Patent: April 23, 2024Assignees: NIPPON STEEL CORPORATION, JTEKT CORPORATIONInventors: Yutaka Neishi, Tomohiro Yamashita, Daisuke Hirakami, Takahisa Suzuki, Tatsuya Koyama, Takashi Sada, Kohei Kanetani
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Publication number: 20230151853Abstract: There is provided a carburized bearing that is excellent in rolling contact fatigue life with a change in structure under a hydrogen-generating environment. In the carburized bearing, a chemical composition of a core portion consists of, in mass %, C: 0.25 to 0.45%, Si: 0.10 to 0.50 %, Mn: 0.40 to 0.70 %, P: 0.015% or less, S: 0.005% or less, Cr: 0.80 to 1.50%, Mo: 0.17 to 0.30%, V: 0.24 to 0.40%. Al: 0.005 to 0.100%, N: 0.0300% or less, O: 0.0015% or less, and the balance being Fe and impurities, and satisfies Formula (1) to Formula (4) described in the present specification. A proportion of a total area of CaO—CaS—MgO—Al2O3 composite oxides with respect to a total area of oxides in the carburized leaping is 30.0% or more, and a number density of oxides having an equivalent circle diameter of 20.0 ?m or more is 15.0 pieces/mm2or less.Type: ApplicationFiled: March 31, 2021Publication date: May 18, 2023Inventors: Yutaka NEISHI, Keisuke CHIBA, Kohei KANETANI, Takashi SADA
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Publication number: 20230118113Abstract: A steel consists of, in mass %, C: 0.25 to 0.45%, Si: 0.10 to 0.50%, Mn: 0.40 to 0.70%, P: 0.015% or less, S: 0.005% or less, Cr: 0.80 to 1.50%, Mo: 0.17 to 0.30%, V: 0.24 to 0.40%, Al: 0.005 to 0.100%, N: 0.0300% or less, O: 0.0015% or less, and the balance being Fe and impurities, and satisfies Formula (1) to Formula (4) described in the present specification, wherein: its microstructure is composed of ferrite and pearlite having a total area fraction of 5.0 to 100.0%, and a hard phase having a total area fraction of 0 to 95.0%; a proportion of a total area of CaO—CaS—MgO—Al2O3 composite oxides with respect to a total area of oxides in the steel is 30.0% or more; and a number density of oxides having an equivalent circle diameter of 20.0 ?m or more is 15.0 pieces/mm2 or less.Type: ApplicationFiled: March 31, 2021Publication date: April 20, 2023Inventors: Yutaka NEISHI, Keisuke CHIBA, Kohei KANETANI, Takashi SADA
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Patent number: 11326643Abstract: A rolling sliding member includes a base part and a surface layer. The base part has a composition that includes 0.30 mass % to 0.45 mass % of carbon, 0.15 mass % to 0.45 mass % of silicon, 0.40 to 1.50 mass % of manganese, 0.60 mass % to 2.00 mass % of chromium, 0.10 mass % to 0.35 mass % of molybdenum, 0.20 mass % to 0.40 mass % of vanadium, and 0.005 mass % to 0.100 mass % of aluminum, and a remainder of iron and inevitable impurities. The surface layer is positioned around the base part. The surface layer has a Vickers hardness of 700 to 800 and a retained austenite content of 25 volume % to 50 volume %. The thickness of a grain boundary oxide layer satisfies Formula: thickness of grain boundary oxide layer?equivalent diameter of rolling sliding member×1.4×10?3.Type: GrantFiled: August 20, 2018Date of Patent: May 10, 2022Assignees: JTEKT CORPORATION, NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Kohei Kanetani, Takashi Sada, Tomohiro Yamashita, Takahisa Suzuki, Yutaka Neishi, Daisuke Hirakami
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Patent number: 11319605Abstract: A heat treatment apparatus that thermally treats an annular workpiece formed of a steel material by inductively heating the workpiece includes a treatment tank in which the workpiece is set and thermally treated, a holding portion that holds the workpiece at a predetermined position, an induction heating coil that surrounds the workpiece to inductively heat the workpiece, and a cooling medium that cools surfaces of the workpiece during the induction heating of the workpiece.Type: GrantFiled: June 28, 2018Date of Patent: May 3, 2022Assignee: JTEKT CORPORATIONInventors: Wataru Yoshida, Towako Matsui, Katsuhiko Kizawa, Takashi Sada, Tsuyoshi Mikami
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Publication number: 20220074032Abstract: The steel material includes a chemical composition containing, in mass %, C: 0.15 to 0.45%, Si: 0.50% or less, Mn: 0.20 to 0.60%, P: 0.015% or less, S: 0.005% or less, Cr: 0.80 to 1.50%, Mo: 0.17 to 0.30%, V: 0.24 to 0.40%, Al: 0.005 to 0.100%, N: 0.0300% or less, O: 0.0015% or less, and the balance being Fe and impurities, and satisfying Formula (1) to Formula (4) described in Embodiment, wherein, in its microstructure, a total area fraction of ferrite and pearlite is 10.0% or more, and a proportion of a content of V (mass %) in electrolytic extraction residue to the content of V (mass %) in the chemical composition is 10.0% or less.Type: ApplicationFiled: December 27, 2019Publication date: March 10, 2022Inventors: Yutaka NEISHI, Tomohiro YAMASHITA, Daisuke HIRAKAMI, Takahisa SUZUKI, Tatsuya KOYAMA, Takashi SADA, Kohei KANETANI
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Publication number: 20220042545Abstract: A core portion of the carbonitrided bearing component includes a chemical composition consisting of, in mass %, C: 0.15 to 0.45%, Si: 0.50% or less, Mn: 0.20 to 0.60%, P: 0.015% or less, S: 0.005% or less, Cr 0.80 to 1.50%, Mo: 0.17 to 0.30%, V: 0.24 to 0.40%, Al: 0.005 to 0.100%, N: 0.0300% or less, O: 0.0015% or less, and the balance being Fe and impurities, and satisfying Formula (1) to Formula (4) described in the embodiment of the present specification. A concentration of C of its surface is, in mass %, 0.70 to 1.20%, a concentration of N of the surface is, in mass %, 0.15 to 0.60%, a Rockwell C-scale hardness HRC of the surface is 58 to 65, and in the core portion, an area ratio of an area of coarse V-based precipitates to a total area of V-based precipitates is 15.0% or less.Type: ApplicationFiled: December 27, 2019Publication date: February 10, 2022Inventors: Yutaka NEISHI, Tomohiro YAMASHITA, Daisuke HIRAKAMI, Takahisa SUZUKI, Tatsuya KOYAMA, Takashi SADA, Kohei KANETANI
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Patent number: 11168387Abstract: The steel material for a carburized bearing part according to the present invention contains, by mass %, C: 0.25 to 0.45%, Si: 0.15 to 0.45%, Mn: 0.40 to 1.50%, P: 0.015% or less, S: 0.005% or less, Cr: 0.60 to 2.00%, Mo: 0.10 to 0.35%, V: 0.20 to 0.40%, Al: 0.005 to 0.100%, Ca: 0.0002 to 0.0010%, N: 0.0300% or less and O: 0.0015% or less, with the balance being Fe and impurities, and satisfies Formulae (1) to (3). 1.20<0.4Cr+0.4Mo+4.5V<2.75??(1) A1/A2>0.50??(2) 2.7C+0.4Si+Mn+0.45Ni+0.8Cr+Mo+V>2.55??(3) Formula (2) shows an area fraction of sulfides containing Ca in an amount of 1 mol % or more among sulfides having an equivalent circular diameter of 1 ?m or more.Type: GrantFiled: August 24, 2018Date of Patent: November 9, 2021Assignees: Nippon Steel Corporation, JTEKT CorporationInventors: Tomohiro Yamashita, Takahisa Suzuki, Yutaka Neishi, Daisuke Hirakami, Kohei Kanetani, Takashi Sada
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Publication number: 20200208246Abstract: The steel material for a carburized bearing part according to the present invention contains, by mass %, C: 0.25 to 0.45%, Si: 0.15 to 0.45%, Mn: 0.40 to 1.50%, P: 0.015% or less, S: 0.005% or less, Cr: 0.60 to 2.00%, Mo: 0.10 to 0.35%, V: 0.20 to 0.40%, Al: 0.005 to 0.100%, Ca: 0.0002 to 0.0010%, N: 0.0300% or less and O: 0.0015% or less, with the balance being Fe and impurities, and satisfies Formulae (1) to (3). 1.20<0.4Cr+0.4Mo+4.5V<2.75??(1) A1/A2>0.50??(2) 2.7C+0.4Si+Mn+0.45Ni+0.8Cr+Mo+V>2.55??(3) Formula (2) shows an area fraction of sulfides containing Ca in an amount of 1 mol % or more among sulfides having an equivalent circular diameter of 1 ?m or more.Type: ApplicationFiled: August 24, 2018Publication date: July 2, 2020Inventors: Tomohiro Yamashita, Takahisa Suzuki, Yutaka Neishi, Daisuke Hirakami, Kohei Kanetani, Takashi Sada
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Patent number: 10538832Abstract: Provided is a steel for carbonitrided bearing which excels in hardenability and also excels in toughness, wear resistance, and surface-originated flaking life after quenching and tempering. A steel for carbonitrided bearing of the present embodiment has a chemical composition containing, in mass %, C: 0.22 to 0.45%, Si: not more than 0.50%, Mn: 0.40 to 1.50%, P: not more than 0.015%, S: not more than 0.005%, Cr: 0.30 to 2.0%, Mo: 0.10 to 0.35%, V: 0.20 to 0.40%, Al: 0.005 to 0.10%, N: not more than 0.030%, and O: not more than 0.0015%, with the balance being Fe and impurities, and satisfying Formulae (1) and (2). 1.20<0.4Cr+0.4Mo+4.5V<2.60??(1) 2.7C+0.4Si+Mn+0.8Cr+Mo+V>2.Type: GrantFiled: July 29, 2015Date of Patent: January 21, 2020Assignees: NIPPON STEEL CORPORATION, JTEKT CORPORATIONInventors: Yutaka Neishi, Takahisa Suzuki, Tatsuya Koyama, Shingo Yamasaki, Kohei Kanetani, Takashi Sada
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Patent number: 10538821Abstract: A heat treatment apparatus that thermally treats an annular workpiece formed of a steel material by inductively heating the workpiece includes a treatment tank in which the workpiece is set and thermally treated, a holding portion that holds the workpiece at a predetermined position, an induction heating coil that surrounds the workpiece to inductively heat the workpiece, and a cooling medium that cools surfaces of the workpiece during the induction heating of the workpiece.Type: GrantFiled: October 6, 2015Date of Patent: January 21, 2020Assignee: JTEKT CORPORATIONInventors: Wataru Yoshida, Towako Matsui, Katsuhiko Kizawa, Takashi Sada, Tsuyoshi Mikami
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Patent number: 10358706Abstract: Provided is a carbonitrided bearing part which has high hardenability and toughness, and is excellent in wear resistance and surface-originated flaking life. A carbonitrided bearing part of the present embodiment has a chemical composition containing, in mass %, C: 0.15 to 0.45%, Si: not more than 0.50%, Mn: 0.40 to 1.50%, P: not more than 0.015%, S: not more than 0.005%, Cr: 0.30 to 2.0%, Mo: 0.10 to 0.35%, V: 0.20 to 0.40%, Al: 0.005 to 0.10%, N: not more than 0.030%, and O: not more than 0.0015%, with the balance being Fe and impurities, and satisfying Formulae (1) and (2). At surface, C concentration is 0.7 to 1.2%, N concentration is 0.15 to 0.6%, and Rockwell hardness HRC is 58 to 65. 1.20<0.4Cr+0.4Mo+4.5V<2.60??(1) 2.7C+0.4Si+Mn+0.8Cr+Mo+V>2.Type: GrantFiled: July 29, 2015Date of Patent: July 23, 2019Assignees: NIPPON STEEL & SUMITOMO METAL CORPORATION, JTEKT CORPORATIONInventors: Yutaka Neishi, Takahisa Suzuki, Tatsuya Koyama, Shingo Yamasaki, Kohei Kanetani, Takashi Sada
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Publication number: 20190063497Abstract: A rolling sliding member includes a base part and a surface layer. The base part has a composition that includes 0.30 mass % to 0.45 mass % of carbon, 0.15 mass % to 0.45 mass % of silicon, 0.40 to 1.50 mass % of manganese, 0.60 mass % to 2.00 mass % of chromium, 0.10 mass % to 0.35 mass % of molybdenum, 0.20 mass % to 0.40 mass % of vanadium, and 0.005 mass % to 0.100 mass % of aluminum, and a remainder of iron and inevitable impurities. The surface layer is positioned around the base part. The surface layer has a Vickers hardness of 700 to 800 and a retained austenite content of 25 volume % to 50 volume %. The thickness of a grain boundary oxide layer satisfies Formula: thickness of grain boundary oxide layer?equivalent diameter of rolling sliding member×1.4×10?3.Type: ApplicationFiled: August 20, 2018Publication date: February 28, 2019Applicants: JTEKT CORPORATION, NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Kohei KANETANI, Takashi SADA, Tomohiro YAMASHITA, Takahisa SUZUKI, Yutaka NEISHI, Daisuke HIRAKAMI
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Publication number: 20180305779Abstract: A heat treatment apparatus that thermally treats an annular workpiece formed of a steel material by inductively heating the workpiece includes a treatment tank in which the workpiece is set and thermally treated, a holding portion that holds the workpiece at a predetermined position, an induction heating coil that surrounds the workpiece to inductively heat the workpiece, and a cooling medium that cools surfaces of the workpiece during the induction heating of the workpiece.Type: ApplicationFiled: June 28, 2018Publication date: October 25, 2018Applicant: JTEKT CORPORATIONInventors: Wataru YOSHIDA, Towako MATSUI, Katsuhiko KIZAWA, Takashi SADA, Tsuyoshi MIKAMI
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Patent number: 10047797Abstract: A bearing constituent member includes a base material including steel and a carbonitrided layer that is a surface layer on the steel, the steel including 0.3 to 0.45 mass % of carbon, 0.5 mass % or lower of silicon, 0.4 to 1.5 mass % of manganese, 0.3 to 2 mass % of chromium, 0.1 to 0.35 mass % of molybdenum, 0.2 to 0.4 mass % of vanadium, and a remainder of iron and unavoidable impurities. Surface Vickers hardness at a position at a depth of 50 ?m from a surface of a rolling sliding surface is 700 to 800, internal hardness is 550 to 690 in terms of Vickers hardness, and an amount of residual austenite in a range from the surface to a depth of 10 ?m is at least 30 vol %.Type: GrantFiled: December 1, 2016Date of Patent: August 14, 2018Assignees: JTEKT CORPORATION, NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Takashi Sada, Kohei Kanetani, Takahiro Shimano, Tetsuya Hironaka, Yutaka Neishi, Tomohiro Yamashita
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Publication number: 20170218489Abstract: Provided is a steel for carbonitrided bearing which excels in hardenability and also excels in toughness, wear resistance, and surface-originated flaking life after quenching and tempering. A steel for carbonitrided bearing of the present embodiment has a chemical composition containing, in mass %, C: 0.22 to 0.45%, Si: not more than 0.50%, Mn: 0.40 to 1.50%, P: not more than 0.015%, S: not more than 0.005%, Cr: 0.30 to 2.0%, Mo: 0.10 to 0.35%, V: 0.20 to 0.40%, Al: 0.005 to 0.10%, N: not more than 0.030%, and O: not more than 0.0015%, with the balance being Fe and impurities, and satisfying Formulae (1) and (2). 1.20<0.4Cr+0.4Mo+4.5V<2.60??(1) 2.7C+0.4Si+Mn+0.8Cr+Mo+V>2.Type: ApplicationFiled: July 29, 2015Publication date: August 3, 2017Inventors: Yutaka NEISHI, Takahisa SUZUKI, Tatsuya KOYAMA, Shingo YAMASAKI, Kohei KANETANI, Takashi SADA
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Publication number: 20170211170Abstract: Provided is a carbonitrided bearing part which has high hardenability and toughness, and is excellent in wear resistance and surface-originated flaking life. A carbonitrided bearing part of the present embodiment has a chemical composition containing, in mass %, C: 0.15 to 0.45%, Si: not more than 0.50%, Mn: 0.40 to 1.50%, P: not more than 0.015%, S: not more than 0.005%, Cr: 0.30 to 2.0%, Mo: 0.10 to 0.35%, V: 0.20 to 0.40%, Al: 0.005 to 0.10%, N: not more than 0.030%, and O: not more than 0.0015%, with the balance being Fe and impurities, and satisfying Formulae (1) and (2). At surface, C concentration is 0.7 to 1.2%, N concentration is 0.15 to 0.6%, and Rockwell hardness HRC is 58 to 65. 1.20<0.4Cr+0.4Mo+4.5V<2.60??(1) 2.7C+0.4Si+Mn+0.8Cr+Mo+V>2.Type: ApplicationFiled: July 29, 2015Publication date: July 27, 2017Inventors: Yutaka NEISHI, Takahisa SUZUKI, Tatsuya KOYAMA, Shingo YAMASAKI, Kohei KANETANI, Takashi SADA
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Patent number: 9709099Abstract: A bearing ring formed of quenched and tempered high carbon chromium bearing steel, including an inner layer portion formed of tempered martensite or sorbite and having a Vickers hardness of more than 490 HV and 710 HV or less, and a surface layer portion formed to enclose an entire periphery of the inner layer portion, formed of tempered martensite, and having a higher hardness than the inner layer portion.Type: GrantFiled: October 6, 2015Date of Patent: July 18, 2017Assignee: JTEKT CORPORATIONInventors: Wataru Yoshida, Towako Matsui, Katsuhiko Kizawa, Takashi Sada
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Publication number: 20170167538Abstract: A bearing constituent member includes a base material including steel and a carbonitrided layer that is a surface layer on the steel, the steel including 0.3 to 0.45 mass % of carbon, 0.5 mass % or lower of silicon, 0.4 to 1.5 mass % of manganese, 0.3 to 2 mass % of chromium, 0.1 to 0.35 mass % of molybdenum, 0.2 to 0.4 mass % of vanadium, and a remainder of iron and unavoidable impurities. Surface Vickers hardness at a position at a depth of 50 ?m from a surface of a rolling sliding surface is 700 to 800, internal hardness is 550 to 690 in terms of Vickers hardness, and an amount of residual austenite in a range from the surface to a depth of 10 ?m is at least 30 vol %.Type: ApplicationFiled: December 1, 2016Publication date: June 15, 2017Applicants: JTEKT CORPORATION, NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Takashi SADA, Kohei KANETANI, Takahiro SHIMANO, Tetsuya HIRONAKA, Yutaka NEISHI, Tomohiro YAMASHITA
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Publication number: 20160108486Abstract: A heat treatment apparatus that thermally treats an annular workpiece formed of a steel material by inductively heating the workpiece includes a treatment tank in which the workpiece is set and thermally treated, a holding portion that holds the workpiece at a predetermined position, an induction heating coil that surrounds the workpiece to inductively heat the workpiece, and a cooling medium that cools surfaces of the workpiece during the induction heating of the workpiece.Type: ApplicationFiled: October 6, 2015Publication date: April 21, 2016Inventors: Wataru YOSHIDA, Towako MATSUI, Katsuhiko KIZAWA, Takashi SADA, Tsuyoshi MIKAMI