Patents by Inventor Takashi Yasue

Takashi Yasue has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11029090
    Abstract: A continuous industrial furnace comprising: an inlet; a heating zone; a cooling zone; and an outlet in this order, the continuous industrial furnace being configured to heat-treat a workpiece while conveying the workpiece from the inlet to the outlet, wherein at least a part of the heating zone comprises a furnace wall heat insulation structure, the furnace wall heat insulation structure comprising: an outer wall having one or more gas introducing ports; and a porous thermal insulation layer arranged with a gap on an inner side of the outer wall; and wherein the heating zone further comprises one or more exhaust ports for sucking and discharging the gas after the gas flows into the heating zone of the furnace from the gas introducing ports through the gap and the porous thermal insulation layer In this order and then flows toward the inlet side.
    Type: Grant
    Filed: September 14, 2018
    Date of Patent: June 8, 2021
    Assignee: NGK Insulators, Ltd.
    Inventors: Shigeru Hanzawa, Takashi Yasue
  • Publication number: 20190032999
    Abstract: A continuous industrial furnace comprising: an inlet; a heating zone; a cooling zone; and an outlet in this order, the continuous industrial furnace being configured to heat-treat a workpiece while conveying the workpiece from the inlet to the outlet, wherein at least a part of the heating zone comprises a furnace wall heat insulation structure, the furnace wall heat insulation structure comprising: an outer wall having one or more gas introducing ports; and a porous thermal insulation layer arranged with a gap on an inner side of the outer wall; and wherein the heating zone further comprises one or more exhaust ports for sucking and discharging the gas after the gas flows into the heating zone of the furnace from the gas introducing ports through the gap and the porous thermal insulation layer In this order and then flows toward the inlet side.
    Type: Application
    Filed: September 14, 2018
    Publication date: January 31, 2019
    Applicant: NGK INSULATORS, LTD.
    Inventors: Shigeru HANZAWA, Takashi YASUE
  • Patent number: 9776922
    Abstract: The invention provides a shuttle kiln that can fire ceramic porous bodies containing organic binders in a shorter period of time than in conventional methods without occurring breaks due to a temperature difference between the inside and the outside. The shuttle kiln of the invention is suited for firing of ceramic porous bodies containing organic binders. It includes a gas suction path 4 that suctions in-furnace gas and discharges it via an afterburner 5 and a circulation path 7 that suctions the in-furnace gas to the furnace outside to burn organic binder gas and then returns it into the furnace.
    Type: Grant
    Filed: September 10, 2013
    Date of Patent: October 3, 2017
    Assignee: NGK Insulators, Ltd.
    Inventors: Jotaro Miyata, Chikashi Ihara, Takashi Yasue
  • Patent number: 9650304
    Abstract: The invention provides a tunnel kiln for firing ceramic porous bodies which can fire ceramic porous bodies containing organic binders in a shorter period of time than in conventional methods without producing breaks or requiring nitrogen gas. The tunnel kiln includes a preheating zone 1, a firing zone 2, and a cooling zone 3 and fires the ceramic porous bodies loaded on a carriage 7 by driving it in a furnace. A heat storage regenerative burner 10 is used as means of heating the firing zone 2 so that low-oxygen-concentration exhaust gas discharged from the heat storage regenerative burner 10 may be returned to an exhaust gas return line 14 and supplied into the preheating zone 1. The exhaust gas return line 14 may be provided with a combustion device 17 that reduces the oxygen concentration by consuming oxygen contained in the exhaust gas.
    Type: Grant
    Filed: September 10, 2013
    Date of Patent: May 16, 2017
    Assignee: NGK Insulators, Ltd.
    Inventors: Jotaro Miyata, Chikashi Ihara, Takashi Yasue
  • Publication number: 20140011150
    Abstract: The invention provides a tunnel kiln for firing ceramic porous bodies which can fire ceramic porous bodies containing organic binders in a shorter period of time than in conventional methods without producing breaks or requiring nitrogen gas. The tunnel kiln includes a preheating zone 1, a firing zone 2, and a cooling zone 3 and fires the ceramic porous bodies loaded on a carriage 7 by driving it in a furnace. A heat storage regenerative burner 10 is used as means of heating the firing zone 2 so that low-oxygen-concentration exhaust gas discharged from the heat storage regenerative burner 10 may be returned to an exhaust gas return line 14 and supplied into the preheating zone 1. The exhaust gas return line 14 may be provided with a combustion device 17 that reduces the oxygen concentration by consuming oxygen contained in the exhaust gas.
    Type: Application
    Filed: September 10, 2013
    Publication date: January 9, 2014
    Applicant: NGK Insulators, Ltd.
    Inventors: Jotaro MIYATA, Chikashi IHARA, Takashi YASUE
  • Publication number: 20140011151
    Abstract: The invention provides a shuttle kiln that can fire ceramic porous bodies containing organic binders in a shorter period of time than in conventional methods without occurring breaks due to a temperature difference between the inside and the outside. The shuttle kiln of the invention is suited for firing of ceramic porous bodies containing organic binders. It includes a gas suction path 4 that suctions in-furnace gas and discharges it via an afterburner 5 and a circulation path 7 that suctions the in-furnace gas to the furnace outside to burn organic binder gas and then returns it into the furnace.
    Type: Application
    Filed: September 10, 2013
    Publication date: January 9, 2014
    Applicant: NGK Insulators, Ltd.
    Inventors: Jotaro MIYATA, Chikashi IHARA, Takashi YASUE
  • Patent number: 7946844
    Abstract: A heat accumulating-type burner that operates by alternately repeating heat accumulation and combustion where the heat accumulating element is heated by exhaust gas to accumulate heat therein, and combustion air is passed through the heat accumulating portion to preheat the combustion air by thermal exchange with the heat accumulating element that holds the heat accumulated therein, and the preheated combustion air is used to carry out combustion. The cross-sectional area of the heat accumulating portion at the furnace-inner side is made to be smaller than the cross-sectional area of the heat accumulating portion at the air supply/discharge port side, and in addition, the thickness of the fireproof heat insulating member that covers the heat accumulating portion is made to be thick at the furnace-inner side of the heat accumulating portion, and is made to be thin at the air supply/discharge port side of the heat accumulating portion.
    Type: Grant
    Filed: March 7, 2008
    Date of Patent: May 24, 2011
    Assignee: NGK Insulators, Ltd.
    Inventors: Takashi Yasue, Masami Sato, Hitoshi Mori
  • Publication number: 20080233524
    Abstract: A heat accumulating-type burner that operates by alternately repeating heat accumulation and combustion where the heat accumulating element is heated by exhaust gas to accumulate heat therein, and combustion air is passed through the heat accumulating portion to preheat the combustion air by thermal exchange with the heat accumulating element that holds the heat accumulated therein, and the preheated combustion air is used to carry out, combustion. The cross-sectional area of the heat accumulating portion at the furnace-inner side is made to be smaller than the cross-sectional area of the heat accumulating portion at the air supply/discharge port side, and in addition, the thickness of the fireproof heat insulating member that covers the heat accumulating portion is made to be thick at the furnace-inner side of the heat accumulating portion, and is made to be thin at the air supply/discharge port side of the heat accumulating portion.
    Type: Application
    Filed: March 7, 2008
    Publication date: September 25, 2008
    Applicant: NGK Insulators, Ltd.
    Inventors: Takashi Yasue, Masami Sato, Hitoshi Mori
  • Publication number: 20070054229
    Abstract: A furnace 10 according to the present invention includes a heating unit 1 and a furnace body 2 that can degrease an article 5, containing an organic substance, to be degreased by heating the article 5 with the heating unit 1. The furnace body 2 includes an outlet 21 and an inlet 22. The heating unit 1 includes a first heater 11 and a second heater 12. The furnace further includes a treatment gas-introducing unit 3 for introducing a treatment gas 7 treated with the second heater 12 into the furnace body 2 from the second heater 12 through the inlet 22. The treatment gas 7 is introduced into an internal section 20 of the furnace body from the inlet 22 in such a manner that the treatment gas 7 is circulated through the internal section 20 of the furnace body, the outlet 21, the treatment gas-introducing unit 3, and the inlet 22, whereby the concentration of the gaseous organic decomposition products in the internal section 20 of the furnace body is reduced such that explosion is prevented.
    Type: Application
    Filed: November 4, 2004
    Publication date: March 8, 2007
    Applicant: NGK Insulators, Ltd.
    Inventors: Shigeru Hanzawa, Yoshitaka Tabuchi, Takashi Yasue, Shinzo Hayashi