Patents by Inventor Takatoshi Iwayama

Takatoshi Iwayama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11638996
    Abstract: A robot including: a robot body that includes an arm having a longitudinal axis, and at least one joint; and a proximity sensor unit that detects an object approaching the arm of the robot body. The proximity sensor unit includes: a support member that is fixed to the arm of the robot body and that is disposed, at such a position as to extend across the joint of the robot body, so as to be away from a surface of the arm in a direction perpendicular to the longitudinal axis of the arm; and a plurality of proximity sensors that are attached to the support member.
    Type: Grant
    Filed: June 4, 2020
    Date of Patent: May 2, 2023
    Assignee: FANUC CORPORATION
    Inventor: Takatoshi Iwayama
  • Publication number: 20230065851
    Abstract: Provided is a robot control device that can suppress the stoppage of operations due to the detection of a contact error. The robot control device controls a robot that implements welding in association with contact with a to-be-welded object, said device comprising: an action stoppage unit that stops the action of the robot if detected that the robot has been subjected to an external force equal to or greater than a threshold; an instructing unit that instructs a welding power supply device to start welding; and a detection sensitivity adjustment unit that lowers the sensitivity at which as external force is detected at the action stoppage unit during a period of time from the point in time at which the instructing unit instructs the welding power supply device to start welding until a prescribed wait time has elapsed.
    Type: Application
    Filed: March 3, 2021
    Publication date: March 2, 2023
    Applicant: FANUC CORPORATION
    Inventors: Shigeo YOSHIDA, Takatoshi IWAYAMA, Yasuhiro NAITOU
  • Publication number: 20230040101
    Abstract: A force sensor diagnostic device that diagnoses a force sensor provided in a robot, the force sensor disposed near an installation surface on which the robot is installed and detecting a force and a moment applied to the robot from an outside. The device includes a calculation unit that calculates a theoretical value of the force and a theoretical value of the moment detected by the force sensor, a determination unit that determines whether the force sensor is distorted by comparing an actually measured value of the force and an actually measured value of the moment detected by the force sensor with the theoretical values of the force and the moment, and a notification unit that notifies a determination result from the determination unit.
    Type: Application
    Filed: February 26, 2021
    Publication date: February 9, 2023
    Applicant: FANUC CORPORATION
    Inventor: Takatoshi IWAYAMA
  • Patent number: 11440188
    Abstract: The present invention provides a robot system including: a movable human-collaborative robot including a human-collaborative robot, and a moving device that moves the human-collaborative robot mounted thereon; a control unit that controls the movable human-collaborative robot; and an approach sensor that detects approach of a human to the movable human-collaborative robot. The human-collaborative robot includes a human detection sensor that detects approach or contact of a human to or with the movable human-collaborative robot. When the approach sensor has detected the approach of a human, the control unit restricts the operation of at least the moving device and, when the human detection sensor has detected the approach of or contact with a human, the control unit performs control so as to stop the movable human-collaborative robot or so as to avoid the approach of or contact with the human.
    Type: Grant
    Filed: August 20, 2018
    Date of Patent: September 13, 2022
    Assignee: FANUC CORPORATION
    Inventors: Masahiro Morioka, Takatoshi Iwayama, Junya Fujita
  • Patent number: 11338439
    Abstract: A robot control method includes, storing, in a memory, shape information about a robot including a tool attached to a tip and about a peripheral object located on a periphery of the robot. A teaching program also is stored in the memory. The teaching program includes a setting speed when operating the robot. By a processor connected to the memory, a distance between the robot and the peripheral object, based on the shape information, is calculated at each operation position when operating the robot according to the teaching program. By the processor, it is determined whether or not the calculated distance is changing in a decreasing direction. In response to determining that the calculated distance is changing in the decreasing direction, by the processor, the robot is operated at a speed lower than the setting speed in the teaching program.
    Type: Grant
    Filed: September 27, 2019
    Date of Patent: May 24, 2022
    Assignee: FANUC CORPORATION
    Inventor: Takatoshi Iwayama
  • Publication number: 20210016447
    Abstract: A robot including: a robot body that includes an arm having a longitudinal axis, and at least one joint; and a proximity sensor unit that detects an object approaching the arm of the robot body. The proximity sensor unit includes: a support member that is fixed to the arm of the robot body and that is disposed, at such a position as to extend across the joint of the robot body, so as to be away from a surface of the arm in a direction perpendicular to the longitudinal axis of the arm; and a plurality of proximity sensors that are attached to the support member.
    Type: Application
    Filed: June 4, 2020
    Publication date: January 21, 2021
    Applicant: FANUC CORPORATION
    Inventor: Takatoshi IWAYAMA
  • Publication number: 20200130187
    Abstract: A robot control method includes: storing at least a part of shape information about a robot including a tool attached to a tip and about a peripheral object located on the periphery of the robot; calculating a change in the distance between the robot and the peripheral object, based on the shape information, at each operation position when operating the robot according to a teaching program; and performing control to decrease a speed set in the teaching program only if the calculated distance is changing in a decreasing direction.
    Type: Application
    Filed: September 27, 2019
    Publication date: April 30, 2020
    Inventor: Takatoshi IWAYAMA
  • Publication number: 20200047350
    Abstract: A robot where, irrespective of the position of the robot with which an operator comes into contact, the contact is more reliably detected, and a force applied to the operator is suppressed. Provided is a collaborative robot including: a wrist axis portion that determines the position of a tool mounted at a distal end thereof; and a basic axis portion that determines the position of the wrist axis portion and that is formed of only one or more linear-motion axes. The one or more linear-motion axes of the basic axis portion are each provided with a driving-force restricting unit that restricts a driving force so as to become equal to or less than a restriction value with respect to a related body area.
    Type: Application
    Filed: July 10, 2019
    Publication date: February 13, 2020
    Applicant: FANUC CORPORATION
    Inventor: Takatoshi IWAYAMA
  • Patent number: 10478970
    Abstract: An object is prevented from being sandwiched between robot arms without the occurrence of unintentional operating restrictions of the robot arms. Provided is a robot system including: a robot body that is provided with at least two links that are relatively moved by at least one joint; a sensor that detects the distances from mutually opposed surfaces of the at least two links to an object inserted between the surfaces; and a control unit that performs an interference avoidance operation if the distances detected by the sensor are less than a predetermined threshold.
    Type: Grant
    Filed: February 26, 2018
    Date of Patent: November 19, 2019
    Assignee: FANUC CORPORATION
    Inventors: Tsuyoshi Hannya, Hiroaki Yamamoto, Takatoshi Iwayama
  • Publication number: 20190070730
    Abstract: The present invention provides a robot system including: a movable human-collaborative robot including a human-collaborative robot, and a moving device that moves the human-collaborative robot mounted thereon; a control unit that controls the movable human-collaborative robot; and an approach sensor that detects approach of a human to the movable human-collaborative robot. The human-collaborative robot includes a human detection sensor that detects approach or contact of a human to or with the movable human-collaborative robot. When the approach sensor has detected the approach of a human, the control unit restricts the operation of at least the moving device and, when the human detection sensor has detected the approach of or contact with a human, the control unit performs control so as to stop the movable human-collaborative robot or so as to avoid the approach of or contact with the human.
    Type: Application
    Filed: August 20, 2018
    Publication date: March 7, 2019
    Inventors: Masahiro MORIOKA, Takatoshi IWAYAMA, Junya FUJITA
  • Publication number: 20180250824
    Abstract: An object is prevented from being sandwiched between robot arms without the occurrence of unintentional operating restrictions of the robot arms. Provided is a robot system including: a robot body that is provided with at least two links that are relatively moved by at least one joint; a sensor that detects the distances from mutually opposed surfaces of the at least two links to an object inserted between the surfaces; and a control unit that performs an interference avoidance operation if the distances detected by the sensor are less than a predetermined threshold.
    Type: Application
    Filed: February 26, 2018
    Publication date: September 6, 2018
    Inventors: Tsuyoshi HANNYA, Hiroaki YAMAMOTO, Takatoshi IWAYAMA
  • Patent number: 9946248
    Abstract: A system which can improve the reliability of an emergency stop operation of a robot when contacting a worker. The system is comprised of a force sensor and a malfunction judgment part. The force sensor has a detection part which detects the load in one direction. The detection part includes a first detection element and a second detection element. The malfunction judgment part judges if a first detection value which is detected by the first detection element and a second detection value which is detected by the second detection element differ from each other. If the first detection value and the second detection value differ from each other, it is judged that the first detection element or second detection element have malfunctioned.
    Type: Grant
    Filed: October 22, 2015
    Date of Patent: April 17, 2018
    Assignee: FANUC CORPORATION
    Inventors: Kazutaka Nakayama, Takatoshi Iwayama
  • Patent number: 9522470
    Abstract: A human-cooperative industrial robot includes a contact force detection part configured to detect a contact force applied to the robot when an operator and a robot come in contact with each other, a contact force monitoring part configured to either stop the robot or make the robot retreat in a direction in which the contact force is reduced if the contact force exceeds a predetermined threshold value, and an operation force detection part configured to detect an operation force applied to the robot when the lead-through operation is implemented. The robot also includes a lead-through switch for switching between the states of enabling and disabling the lead-through operation. When the lead-through operation is enabled, the contact force monitoring is disabled, and when the lead-through operation is disabled, the contact force monitor is enabled.
    Type: Grant
    Filed: April 8, 2015
    Date of Patent: December 20, 2016
    Assignee: FANUC CORPORATION
    Inventors: Hiroshi Nakagawa, Takatoshi Iwayama
  • Publication number: 20160114484
    Abstract: A system which can improve the reliability of an emergency stop operation of a robot when contacting a worker. The system is comprised of a force sensor and a malfunction judgment part. The force sensor has a detection part which detects the load in one direction. The detection part includes a first detection element and a second detection element. The malfunction judgment part judges if a first detection value which is detected by the first detection element and a second detection value which is detected by the second detection element differ from each other. If the first detection value and the second detection value differ from each other, it is judged that the first detection element or second detection element have malfunctioned.
    Type: Application
    Filed: October 22, 2015
    Publication date: April 28, 2016
    Applicant: FANUC CORPORATION
    Inventors: Kazutaka Nakayama, Takatoshi Iwayama
  • Publication number: 20150290809
    Abstract: A human-cooperative industrial robot includes a contact force detection part configured to detect a contact force applied to the robot when an operator and a robot come in contact with each other, a contact force monitoring part configured to either stop the robot or make the robot retreat in a direction in which the contact force is reduced if the contact force exceeds a predetermined threshold value, and an operation force detection part configured to detect an operation force applied to the robot when the lead-through operation is implemented. The robot also includes a lead-through switch for switching between the states of enabling and disabling the lead-through operation. When the lead-through operation is enabled, the contact force monitoring is disabled, and when the lead-through operation is disabled, the contact force monitor is enabled.
    Type: Application
    Filed: April 8, 2015
    Publication date: October 15, 2015
    Inventors: Hiroshi NAKAGAWA, Takatoshi IWAYAMA
  • Publication number: 20140137685
    Abstract: A cable arrangement structure capable of properly arranging a motor-drive cable while preventing a robot from being complicated and increased in size. Among first to sixth motor-drive cables, at least first to third motor-drive cables are introduced to a cable outlet formed on at least one of a rotating body, a first arm and a second arm. The motor-drive cables, introduced to the outlet, are withdrawn outside the robot as a cable bundle or separate cables, and are connected to a robot controller positioned separately from the robot.
    Type: Application
    Filed: November 15, 2013
    Publication date: May 22, 2014
    Applicant: FANUC CORPORATION
    Inventor: Takatoshi IWAYAMA
  • Patent number: 8288687
    Abstract: An arc welding robot having a welding wire conduit which has a bend radius above a certain level and arranged so that disadvantageous stress is not applied to the conduit by the motion of the robot arm. A conduit for a welding wire is inserted through a hole of a robot pedestal from the rear side of the robot, is supported by a second support member arranged on the pedestal, extends near the front side of a rotating body of the robot, and is supported by a first support member on the upper part of the rotating body while having a required minimum bend radius. The conduit after passing through the first support member is introduced to the rear side of the upper arm and is connected to a connector at the rear side of a wire feeder while having the required minimum radius, whereby the conduit presents a generally S-shape.
    Type: Grant
    Filed: June 22, 2009
    Date of Patent: October 16, 2012
    Assignee: FANUC Ltd
    Inventors: Toshihiko Inoue, Kazutaka Nakayama, Takatoshi Iwayama
  • Patent number: 8282333
    Abstract: A workpiece transfer robot system including a machine tool provided with a workpiece support section and a robot capable of transferring a workpiece relative to the workpiece support section of the machine tool. The machine tool includes a cover surrounding at least the workpiece support section. The cover includes a first side wall provided with a first opening usable for a workpiece transferring task of the robot.
    Type: Grant
    Filed: October 1, 2009
    Date of Patent: October 9, 2012
    Assignee: FANUC Ltd
    Inventors: Masaru Oda, Toru Shirahata, Toshihiko Inoue, Takatoshi Iwayama, Masaaki Uematsu, Kentarou Ootani
  • Patent number: D774578
    Type: Grant
    Filed: October 8, 2014
    Date of Patent: December 20, 2016
    Assignee: FANUC CORPORATION
    Inventors: Hiroaki Yamamoto, Harutora Inaba, Masahiro Morioka, Takatoshi Iwayama
  • Patent number: D841707
    Type: Grant
    Filed: October 20, 2016
    Date of Patent: February 26, 2019
    Assignee: Fanuc Corporation
    Inventors: Hiroaki Yamamoto, Harutora Inaba, Masahiro Morioka, Takatoshi Iwayama