Patents by Inventor Takayasu Sato

Takayasu Sato has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230133258
    Abstract: A film deposition apparatus according to an embodiment is a film deposition apparatus including a depressurized processing vessel in which a film deposition chamber and a cooling chamber communicating with the film deposition chamber are provided, the film deposition chamber being configured to perform vacuum deposition on a substrate, the cooling chamber being configured to cool the substrate. The cooling chamber includes a passage through which the substrate moves, and a cooling device placed on an inner wall of the processing vessel, the cooling device including a surface-area expansion structure portion facing the passage and a refrigerant passage for refrigerant. The surface-area expansion structure portion includes a plurality of projecting portions provided to project toward the passage from the inner wall of the processing vessel. The refrigerant passage is formed along the projecting portions.
    Type: Application
    Filed: September 22, 2022
    Publication date: May 4, 2023
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Takayasu SATO
  • Patent number: 10378097
    Abstract: A film forming apparatus includes a cylindrical evaporation source, an electrode, and a gas passage. The evaporation source is composed of metal and includes an internal space for accommodating a workplace. The electrode is arranged in the internal space of the evaporation source, The gas passage supplies gas to the internal space of the evaporation source from a space outside the evaporation source. The gas passage includes an end portion located in the internal space. The end portion of the gas passage includes a first section composed of a first material and a second section composed of a second material. The first material and the second material have different thermal expansion coefficients.
    Type: Grant
    Filed: July 19, 2017
    Date of Patent: August 13, 2019
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Shota Matsuda, Hiromichi Nakata, Takayasu Sato, Yoji Sato, Kazutaka Tachibana, Daiki Tsuboi
  • Publication number: 20190161857
    Abstract: A PCVD apparatus includes a waveguide member which supports the workpiece with a portion of the waveguide member positioned in a reactor and causes microwaves output from a high-frequency output device to propagate to the workpiece. In a process of gradually increasing an intensity of the microwaves propagating to the workpiece through the waveguide member from “0”, the intensity of the microwaves output from the high-frequency output device when step-up of a bias current of the workpiece occurs is referred to as a first intensity, and in a process of gradually increasing the intensity of the microwaves from the first intensity, the intensity of the microwaves when step-up of the bias current occurs again is referred to as a second intensity. During film formation, the microwaves having an intensity of higher than the first intensity and lower than the second intensity are output from the high-frequency output device.
    Type: Application
    Filed: February 1, 2019
    Publication date: May 30, 2019
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kazutaka TACHIBANA, Takayasu SATO, Yoji SATO, Hiromichi NAKATA, Kazuyoshi MANABE, Seiji OKAMURA, Izuru YAMAMOTO
  • Patent number: 10246771
    Abstract: A PCVD apparatus includes a waveguide member which supports the workpiece with a portion of the waveguide member positioned in a reactor and causes microwaves output from a high-frequency output device to propagate to the workpiece. In a process of gradually increasing an intensity of the microwaves propagating to the workpiece through the waveguide member from “0”, the intensity of the microwaves output from the high-frequency output device when step-up of a bias current of the workpiece occurs is referred to as a first intensity, and in a process of gradually increasing the intensity of the microwaves from the first intensity, the intensity of the microwaves when step-up of the bias current occurs again is referred to as a second intensity. During film formation, the microwaves having an intensity of higher than the first intensity and lower than the second intensity are output from the high-frequency output device.
    Type: Grant
    Filed: February 24, 2017
    Date of Patent: April 2, 2019
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kazutaka Tachibana, Takayasu Sato, Yoji Sato, Hiromichi Nakata, Kazuyoshi Manabe, Seiji Okamura, Izuru Yamamoto
  • Patent number: 10151033
    Abstract: A plasma chemical vapor deposition device includes a chamber, a first conductor having an elongated shape, a second conductor having a tubular shape, a high-frequency output device, and a direct-current power supply. A first connecting portion of the first conductor with the high-frequency output device and a second connecting portion of the first conductor with the direct-current power supply are both placed outside the chamber. A distance from one end of the first conductor to the first connecting portion is shorter than a distance from the one end of the first conductor to the second connecting portion. An impedance change portion is provided between the first connecting portion and the second connecting portion in the first conductor, the impedance change portion having an impedance different from an impedance between the one end of the first conductor and the first connecting portion.
    Type: Grant
    Filed: June 21, 2016
    Date of Patent: December 11, 2018
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yoji Sato, Takayasu Sato, Hiromichi Nakata, Kazutaka Tachibana, Osamu Ariyada, Yuji Takano, Ryo Tsurumoto
  • Patent number: 9966234
    Abstract: A film forming device includes a cylindrical evaporation source, closing members, and an auxiliary electrode. The cylindrical evaporation source is configured to accommodate a workpiece in an internal space of the cylindrical evaporation source. The cylindrical evaporation source is configured to discharge ions from the cylindrical evaporation source by arc discharge such that the ions are deposited on a surface of the workpiece. The closing members close the internal space. The auxiliary electrode is disposed along an inner wall surface of the cylindrical evaporation source. The auxiliary electrode is configured to be grounded or to be applied with a positive voltage such that electrons of the internal space flow to the auxiliary electrode.
    Type: Grant
    Filed: July 7, 2015
    Date of Patent: May 8, 2018
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Takayasu Sato, Yoji Sato, Kazutaka Tachibana
  • Patent number: 9957610
    Abstract: A high-frequency wave supplying structure includes a center conductor that extends in a specified direction, an outer conductor that is coaxial with the center conductor and grounded, and a cylindrical insulating member that is provided between the center conductor and the outer conductor. The distal end of the center conductor is a support portion that supports a workpiece W. A shield member is provided outward of the outer conductor to be coaxial with the outer conductor and the center conductor. The distal end of the shield member is located closer to the support portion in the specified direction than the distal end of the outer conductor. The insulating member includes a protruding portion that protrudes toward the support portion from an opening of the outer conductor. The protruding portion is opposed to the distal end of the outer conductor in the specified direction.
    Type: Grant
    Filed: July 12, 2017
    Date of Patent: May 1, 2018
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kazutaka Tachibana, Takayasu Sato, Yoji Sato, Hiromichi Nakata, Daiki Tsuboi
  • Patent number: 9956595
    Abstract: An ultrasonic cleaner is provided. The ultrasonic cleaner includes: a first ultrasonic vibrator configured to generate a first ultrasonic wave; a first oscillator configured to drive the first ultrasonic vibrator; a wash tank configured to store a detergent solution; and an attenuation mechanism configured to damp vibration of the wash tank. The wash tank includes a parabolic surface which is a recessed surface facing a vibration surface of the first ultrasonic vibrator, and is configured to reflect the first ultrasonic wave to a focal position where an object to be cleaned is placed. The vibration of the wash tank is generated by the first ultrasonic wave impinging on the wash tank.
    Type: Grant
    Filed: July 26, 2016
    Date of Patent: May 1, 2018
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Takayasu Sato, Yoji Sato
  • Publication number: 20180044777
    Abstract: A film forming apparatus includes a cylindrical evaporation source, an electrode, and a gas passage. The evaporation source is composed of metal and includes an internal space for accommodating a workplace. The electrode is arranged in the internal space of the evaporation source, The gas passage supplies gas to the internal space of the evaporation source from a space outside the evaporation source. The gas passage includes an end portion located in the internal space. The end portion of the gas passage includes a first section composed of a first material and a second section composed of a second material. The first material and the second material have different thermal expansion coefficients.
    Type: Application
    Filed: July 19, 2017
    Publication date: February 15, 2018
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Shota MATSUDA, Hiromichi NAKATA, Takayasu SATO, Yoji SATO, Kazutaka TACHIBANA, Daiki TSUBOI
  • Publication number: 20180030594
    Abstract: A high-frequency wave supplying structure includes a center conductor that extends in a specified direction, an outer conductor that is coaxial with the center conductor and grounded, and a cylindrical insulating member that is provided between the center conductor and the outer conductor. The distal end of the center conductor is a support portion that supports a workpiece W. A shield member is provided outward of the outer conductor to be coaxial with the outer conductor and the center conductor. The distal end of the shield member is located closer to the support portion in the specified direction than the distal end of the outer conductor. The insulating member includes a protruding portion that protrudes toward the support portion from an opening of the outer conductor. The protruding portion is opposed to the distal end of the outer conductor in the specified direction.
    Type: Application
    Filed: July 12, 2017
    Publication date: February 1, 2018
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kazutaka TACHIBANA, Takayasu SATO, Yoji SATO, Hiromichi NAKATA, Daiki TSUBOI
  • Publication number: 20180010240
    Abstract: An arc discharge generation device energizes an evaporation source with the power supply device so that the evaporation source functions as a negative electrode to have a striker chip contact the evaporation source and then separate the striker chip from the evaporation source to generate an arc discharge in the chamber. When extinguishing the arc discharge generated in the chamber, the arc discharge generation device has the striker chip contact the evaporation source and de-energizes the evaporation source with the power supply device in a situation in which the striker chip is in contact with the evaporation source.
    Type: Application
    Filed: June 28, 2017
    Publication date: January 11, 2018
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Takayasu SATO, Yoji SATO, Kazutaka TACHIBANA
  • Publication number: 20170253961
    Abstract: A PCVD apparatus includes a waveguide member which supports the workpiece with a portion of the waveguide member positioned in a reactor and causes microwaves output from a high-frequency output device to propagate to the workpiece. In a process of gradually increasing an intensity of the microwaves propagating to the workpiece through the waveguide member from “0”, the intensity of the microwaves output from the high-frequency output device when step-up of a bias current of the workpiece occurs is referred to as a first intensity, and in a process of gradually increasing the intensity of the microwaves from the first intensity, the intensity of the microwaves when step-up of the bias current occurs again is referred to as a second intensity. During film formation, the microwaves having an intensity of higher than the first intensity and lower than the second intensity are output from the high-frequency output device.
    Type: Application
    Filed: February 24, 2017
    Publication date: September 7, 2017
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kazutaka TACHIBANA, Takayasu SATO, Yoji SATO, Hiromichi NAKATA, Kazuyoshi MANABE, Seiji OKAMURA, Izuru YAMAMOTO
  • Publication number: 20170229292
    Abstract: A plasma chemical vapor deposition device includes an adhesion suppressing sheet suppressing a processing gas from adhering to an inner wall of a reactor. The adhesion suppressing sheet is arranged between a placement position of a workpiece and the inner wall of the reactor. The adhesion suppressing sheet is a fabric that includes first fiber bundles and second fiber bundles that extend in directions different from each other. In the first fiber bundles, front side portions and rear side portions are alternately arranged in a first direction. In the second fiber bundles, front side portions and rear side portions are alternately arranged in a second direction.
    Type: Application
    Filed: February 1, 2017
    Publication date: August 10, 2017
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yoji SATO, Takayasu SATO, Kazutaka TACHIBANA, Hiromichi NAKATA
  • Publication number: 20170036251
    Abstract: An ultrasonic cleaner is provided. The ultrasonic cleaner includes: a first ultrasonic vibrator configured to generate a first ultrasonic wave; a first oscillator configured to drive the first ultrasonic vibrator; a wash tank configured to store a detergent solution; and an attenuation mechanism configured to damp vibration of the wash tank. The wash tank includes a parabolic surface which is a recessed surface facing a vibration surface of the first ultrasonic vibrator, and is configured to reflect the first ultrasonic wave to a focal position where an object to be cleaned is placed. The vibration of the wash tank is generated by the first ultrasonic wave impinging on the wash tank.
    Type: Application
    Filed: July 26, 2016
    Publication date: February 9, 2017
    Inventors: Takayasu Sato, Yoji Sato
  • Publication number: 20160376707
    Abstract: A plasma chemical vapor deposition device includes a chamber, a first conductor having an elongated shape, a second conductor having a tubular shape, a high-frequency output device, and a direct-current power supply. A first connecting portion of the first conductor with the high-frequency output device and a second connecting portion of the first conductor with the direct-current power supply are both placed outside the chamber. A distance from one end of the first conductor to the first connecting portion is shorter than a distance from the one end of the first conductor to the second connecting portion. An impedance change portion is provided between the first connecting portion and the second connecting portion in the first conductor, the impedance change portion having an impedance different from an impedance between the one end of the first conductor and the first connecting portion.
    Type: Application
    Filed: June 21, 2016
    Publication date: December 29, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yoji SATO, Takayasu SATO, Hiromichi NAKATA, Kazutaka TACHIBANA, Osamu ARIYADA, Yuji TAKANO, Ryo TSURUMOTO
  • Patent number: 9525350
    Abstract: Cascaded buck boost DC to DC conversion systems, controllers and methods are presented, in which a buck converter stage is pulse width modulated in a first mode and a boost converter stage is pulse width modulated in a second mode, with the pulse width modulation using a first one of peak current control in valley current control in the first mode, and using the other of peak current control in valley current control in the second mode, and operation is switched between the first and second modes based on an on-time of a low side driver switch of the buck converter stage or the boost converter stage.
    Type: Grant
    Filed: June 26, 2014
    Date of Patent: December 20, 2016
    Assignee: TEXAS INSTRUMENTS INCORPORATED
    Inventors: Ajay Karthlk Hari, Takayasu Sato, Neil Jose Gutierrez
  • Patent number: 9450487
    Abstract: A DC to DC converter includes an inductor having a first terminal and a second terminal, the first terminal coupled to an input of the DC to DC converter and the second terminal being coupled to an output of the DC to DC converter. A first switch is coupled between the second terminal and a current sensor. The switch controls current flow through the inductor and generates an inductor current signal representative of the current flow through the sensor. A slope generator generates a slope compensation signal. A first mixer adds the slope compensation signal to the inductor current signal. A sample and hold circuit samples a portion of the slope compensation signal. A second mixer subtracts the sampled portion of the slope compensation signal from the output of the first mixer, wherein inductor charging is terminated in response to the output of the first mixer.
    Type: Grant
    Filed: June 12, 2014
    Date of Patent: September 20, 2016
    Assignee: TEXAS INSTRUMENTS INCORPORATED
    Inventors: Ajay Karthik Hari, Takayasu Sato
  • Publication number: 20160013027
    Abstract: A film forming device includes a cylindrical evaporation source, closing members, and an auxiliary electrode. The cylindrical evaporation source is configured to accommodate a workpiece in an internal space of the cylindrical evaporation source. The cylindrical evaporation source is configured to discharge ions from the cylindrical evaporation source by arc discharge such that the ions are deposited on a surface of the workpiece. The closing members close the internal space. The auxiliary electrode is disposed along an inner wall surface of the cylindrical evaporation source. The auxiliary electrode is configured to be grounded or to be applied with a positive voltage such that electrons of the internal space flow to the auxiliary electrode.
    Type: Application
    Filed: July 7, 2015
    Publication date: January 14, 2016
    Applicant: Toyota Jidosha Kabushiki Kaisha
    Inventors: Takayasu SATO, Yoji Sato, Kazutaka Tachibana
  • Publication number: 20150381039
    Abstract: Cascaded buck boost DC to DC conversion systems, controllers and methods are presented, in which a buck converter stage is pulse width modulated in a first mode and a boost converter stage is pulse width modulated in a second mode, with the pulse width modulation using a first one of peak current control in valley current control in the first mode, and using the other of peak current control in valley current control in the second mode, and operation is switched between the first and second modes based on an on-time of a low side driver switch of the buck converter stage or the boost converter stage.
    Type: Application
    Filed: June 26, 2014
    Publication date: December 31, 2015
    Inventors: Ajay Karthik Hari, Takayasu Sato, Neil Jose Gutierrez
  • Patent number: 9153821
    Abstract: A method of manufacturing a battery current collector foil includes: applying wet etching (electrolytic etching) to a surface of a metal foil (aluminum foil) (step S1); and forming a conductive coating (carbon coating) on the surface of the metal foil (aluminum foil 33), which has been subjected to the wet etching, by vapor depostion (AIP) (step S2).
    Type: Grant
    Filed: June 30, 2009
    Date of Patent: October 6, 2015
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Takayasu Sato