Patents by Inventor Takayoshi SHIBAYAMA

Takayoshi SHIBAYAMA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10830113
    Abstract: A filter comprising a columnar honeycomb structure part, the columnar honeycomb structure part including: a plurality of first cells each extending from a first bottom surface to a second bottom surface of the columnar honeycomb structure part, the first bottom surface being opened and the second bottom surface being plugged for the plurality of first cells; a plurality of second cells each extending from the first bottom surface to the second bottom surface of the columnar honeycomb structure part, the first bottom surface being plugged and the second bottom surface being opened for the plurality of second cells; and porous cordierite partition walls that define the first cells and the second cells, the partition walls having an average pore depth of 1.5 ?m or more and 3.5 ?m or less as measured by a laser microscope, and a porosity of from 50 to 60% as measured by a mercury porosimeter.
    Type: Grant
    Filed: November 2, 2018
    Date of Patent: November 10, 2020
    Assignee: NGK Insulators, Ltd.
    Inventors: Shungo Nagai, Takayoshi Shibayama
  • Patent number: 10767525
    Abstract: A plugged honeycomb structure has a plurality of cells defined by partition walls to become through channels for fluid, one end of each of the predetermined cells is plugged by a plugging member, the other end of each of the residual cells is plugged by the plugging member, the partition wall is made of a cordierite component as a main component, and a value obtained by dividing Young's modulus of a plugging structure portion formed by the partition walls and the plugging member by Young's modulus of a cell structure portion formed by the partition walls is in a range of 1.05 to 2.00.
    Type: Grant
    Filed: February 8, 2017
    Date of Patent: September 8, 2020
    Assignee: NGK Insulators, Ltd.
    Inventors: Takayoshi Shibayama, Masaki Houra, Takayuki Sakamoto, Hiroyuki Suenobu
  • Patent number: 10632701
    Abstract: A manufacturing method of a honeycomb structure includes a forming step of preparing a forming raw material containing a cordierite forming material and an inorganic binder, and kneading and forming the prepared forming raw material to have a honeycomb shape; and a firing step of firing the prepared formed body. In the forming step, as the inorganic binder, smectite is used in which at least parts of interlayer metal cations are ion-exchanged with non-metal cations. In the smectite, a total amount of sodium to be contained in the smectite is 1.6 mass % or less in terms of oxides to 100 mass % of the smectite. A content ratio of the smectite in the forming raw material is 0.5 parts by mass or more and 4.0 parts by mass or less to 100 parts by mass of the cordierite forming material.
    Type: Grant
    Filed: July 11, 2018
    Date of Patent: April 28, 2020
    Assignee: NGK Insulators, Ltd.
    Inventors: Takayoshi Shibayama, Hideki Oka, Shuji Ueda, Hiroyuki Suenobu
  • Publication number: 20190178126
    Abstract: A filter comprising a columnar honeycomb structure part, the columnar honeycomb structure part including: a plurality of first cells each extending from a first bottom surface to a second bottom surface of the columnar honeycomb structure part, the first bottom surface being opened and the second bottom surface being plugged for the plurality of first cells; a plurality of second cells each extending from the first bottom surface to the second bottom surface of the columnar honeycomb structure part, the first bottom surface being plugged and the second bottom surface being opened for the plurality of second cells; and porous cordierite partition walls that define the first cells and the second cells, the partition walls having an average pore depth of 1.5 ?m or more and 3.5 ?m or less as measured by a laser microscope, and a porosity of from 50 to 60% as measured by a mercury porosimeter.
    Type: Application
    Filed: November 2, 2018
    Publication date: June 13, 2019
    Applicant: NGK INSULATORS, LTD.
    Inventors: Shungo Nagai, Takayoshi Shibayama
  • Patent number: 10300475
    Abstract: A circumferential coating material which is coated on a circumferential surface of a honeycomb structure monolithically formed by extrusion, to form a circumferential coating layer, the circumferential coating material containing fused silica in a range of 20 to 75 mass %, containing a color developing agent in a range of 5 to 50 mass %, containing colloidal silica in a range of 5 to 30 mass %, and further containing a silicon based water repellent agent in a range of 1 to 10 mass % to a total mass of the fused silica, the color developing agent, and the colloidal silica.
    Type: Grant
    Filed: December 18, 2017
    Date of Patent: May 28, 2019
    Assignee: NGK Insulators, Ltd.
    Inventors: Shuji Ueda, Shungo Nagai, Takayoshi Shibayama, Yoshihiro Sato, Makoto Murai, Kojiro Hayashi
  • Publication number: 20180319114
    Abstract: A manufacturing method of a honeycomb structure includes a forming step of preparing a forming raw material containing a cordierite forming material and an inorganic binder, and kneading and forming the prepared forming raw material to have a honeycomb shape; and a firing step of firing the prepared formed body. In the forming step, as the inorganic binder, smectite is used in which at least parts of interlayer metal cations are ion-exchanged with non-metal cations. In the smectite, a total amount of sodium to be contained in the smectite is 1.6 mass % or less in terms of oxides to 100 mass % of the smectite. A content ratio of the smectite in the forming raw material is 0.5 parts by mass or more and 4.0 parts by mass or less to 100 parts by mass of the cordierite forming material.
    Type: Application
    Filed: July 11, 2018
    Publication date: November 8, 2018
    Applicant: NGK INSULATORS, LTD.
    Inventors: Takayoshi SHIBAYAMA, Hideki OKA, Shuji UEDA, Hiroyuki SUENOBU
  • Publication number: 20180178206
    Abstract: A circumferential coating material which is coated on a circumferential surface of a honeycomb structure monolithically formed by extrusion, to form a circumferential coating layer, the circumferential coating material containing fused silica in a range of 20 to 75 mass %, containing a color developing agent in a range of 5 to 50 mass %, containing colloidal silica in a range of 5 to 30 mass %, and further containing a silicon based water repellent agent in a range of 1 to 10 mass % to a total mass of the fused silica, the color developing agent, and the colloidal silica.
    Type: Application
    Filed: December 18, 2017
    Publication date: June 28, 2018
    Applicant: NGK INSULATORS, LTD.
    Inventors: Shuji Ueda, Shungo Nagai, Takayoshi Shibayama, Yoshihiro Sato, Makoto Murai, Kojiro Hayashi
  • Publication number: 20170234181
    Abstract: A plugged honeycomb structure has a plurality of cells defined by partition walls to become through channels for fluid, one end of each of the predetermined cells is plugged by a plugging member, the other end of each of the residual cells is plugged by the plugging member, the partition wall is made of a cordierite component as a main component, and a value obtained by dividing Young's modulus of a plugging structure portion formed by the partition walls and the plugging member by Young's modulus of a cell structure portion formed by the partition walls is in a range of 1.05 to 2.00.
    Type: Application
    Filed: February 8, 2017
    Publication date: August 17, 2017
    Applicant: NGK INSULATORS, LTD.
    Inventors: Takayoshi SHIBAYAMA, Masaki HOURA, Takayuki SAKAMOTO, Hiroyuki SUENOBU