Patents by Inventor Takayuki Hattori

Takayuki Hattori has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20180190954
    Abstract: Each secondary battery cell includes: an exterior can that has a rectangular outer shape having a thickness smaller than the width and has an open upper surface; a sealing plate for blocking the opening of the exterior can; a pair of electrode terminals disposed on the sealing plate; a conductive reversing plate that is disposed on the sealing plate, and becomes deformed when the internal pressure of secondary battery cell becomes a predetermined value or more; and connection plate that is disposed on the sealing plate and on the outer surface side of secondary battery cell, and, when the reversing plate becomes deformed, contacts and electrically connects to the reversing plate to block an external output. Fastening member is disposed on the upper surface of the cell stacked body so as to overlap the position at which the reversing plate is disposed on the upper surface of the sealing plate of each secondary battery cell.
    Type: Application
    Filed: October 2, 2015
    Publication date: July 5, 2018
    Inventors: HIROYUKI HASHIMOTO, KAZUNARI HIRAIDE, TAKAYUKI HATTORI
  • Publication number: 20180090723
    Abstract: The positive electrode substrate exposed portions or the negative electrode substrate exposed portions, or both, of an electrode assembly is split into two groups, and therebetween is disposed an intermediate member made of a resin material and holding one or more connecting conductive members. Collector members for the substrate exposed portions split into two groups is electrically joined by a resistance welding method to the substrate exposed portions split into two groups, together with the connecting conductive member(s) of the intermediate member. The resin material portion of the intermediate member protrudes, in the extension direction of the substrate exposed portions split into two groups, beyond the ends of the substrate exposed portions split into two groups and the ends of the collector member to a prismatic outer can. This structure enables enhanced resistance between the substrate exposed portions and the collector member and curbs variation in the welding strength.
    Type: Application
    Filed: December 4, 2017
    Publication date: March 29, 2018
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Takayuki Hattori, Takenori Kimura, Yasuhiro Yamauchi, Toshiyuki Nohma
  • Patent number: 9871230
    Abstract: The positive electrode substrate exposed portions or the negative electrode substrate exposed portions, or both, of an electrode assembly is split into two groups, and therebetween is disposed an intermediate member made of a resin material and holding one or more connecting conductive members. Collector members for the substrate exposed portions split into two groups is electrically joined by a resistance welding method to the substrate exposed portions split into two groups, together with the connecting conductive member(s) of the intermediate member. The resin material portion of the intermediate member protrudes, in the extension direction of the substrate exposed portions split into two groups, beyond the ends of the substrate exposed portions split into two groups and the ends of the collector member to a prismatic outer can. This structure enables enhanced resistance between the substrate exposed portions and the collector member and curbs variation in the welding strength.
    Type: Grant
    Filed: January 16, 2015
    Date of Patent: January 16, 2018
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Takayuki Hattori, Takenori Kimura, Yasuhiro Yamauchi, Toshiyuki Nohma
  • Publication number: 20180013125
    Abstract: An object is to reduce the overall height and outside dimensions of a secondary battery. Another object is to prevent the secondary battery from being damaged by nut tightening torque. A secondary battery includes an electrode body (15), an outer can (11), a sealing plate (12), a pair of electrode terminals (13), and a short-circuit mechanism (20). The pair of electrode terminals (13) includes a first electrode terminal (13A) and a second electrode terminal (13B). The short-circuit mechanism (20) includes a conductive reversible plate (22) secured to the sealing plate (12), and a reversible plate receiver (25) disposed opposite the reversible plate (22). The reversible plate receiver (25) includes a first output terminal (31), and the first output terminal (31) is electrically insulated from the sealing plate (12). The first output terminal is electrically connected to the first electrode terminal, and is spaced from the first electrode terminal.
    Type: Application
    Filed: February 24, 2016
    Publication date: January 11, 2018
    Applicant: Sanyo Electric Co., Ltd.
    Inventors: Takayuki HATTORI, Hiroyuki HASHIMOTO, Kazunari HIRAIDE
  • Publication number: 20170358785
    Abstract: A secondary battery includes an electrode body, an outer can, a sealing plate, electrode terminals, and a current interrupt device. The electrode terminals includes a first electrode terminal and a second electrode terminal, and are electrically connected to the electrode body through a collector member. The current interrupt device includes a short-circuit part that short-circuits the battery when the internal pressure exceeds a set pressure, and a fuse part disposed in the collector member. The fuse part is disposed close to an upper end corner portion serving as a boundary portion between an upper surface and a side surface of the secondary battery. A binding member includes a protective cover portion that covers the upper end corner portion of the secondary battery, and the protective cover portion includes an upper-surface covering part and a side-surface covering part.
    Type: Application
    Filed: February 24, 2016
    Publication date: December 14, 2017
    Applicant: Sanyo Electric Co., Ltd.
    Inventors: Takayuki Hattori, Hiroyuki Hashimoto, Kazunari Hiraide
  • Patent number: 9755217
    Abstract: A prismatic secondary battery includes a prismatic hollow outer body having a mouth and a bottom; a flat electrode assembly, a positive electrode collector, a negative electrode collector, and an electrolyte, all of which are stored in the prismatic outer body; a sealing plate sealing up the mouth of the prismatic outer body; and a positive electrode terminal attached to the sealing plate in an electrically insulated manner. The sealing plate includes a gas release valve and an electrolyte pour hole and further includes, on the front face, a concaved flat face having an identification code. With the prismatic secondary battery of the invention, a jig for assembly or the like is unlikely to come into contact with the identification code during an assembly process of the prismatic secondary battery, hence the identification code is unlikely to be abraded, and the traceability is unlikely to be lost.
    Type: Grant
    Filed: April 13, 2017
    Date of Patent: September 5, 2017
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Takayuki Hattori, Yoshinori Yokoyama, Eiji Okutani, Yasuhiro Yamauchi
  • Patent number: 9741985
    Abstract: A sealing plate for a prismatic secondary battery includes a pair of mouths for attaching a negative and positive electrode terminals, one mouth being formed near one end in a longitudinal direction of the sealing plate, and the other mouth being formed near the other end, coining areas used for positioning of an insulating member and formed around the pair of mouths on a front face of the sealing plate, a gas release valve and an electrolyte pour hole formed between the pair of mouths, and grooves formed between the respective coining areas and the long side edge of the sealing plate. The groove has a smaller depth near the gas release valve than the depth near the coining area. Even when the sealing plate is produced through forging, the front face has good flatness and the coining areas are unlikely to have a sink mark or a shear drop.
    Type: Grant
    Filed: February 5, 2015
    Date of Patent: August 22, 2017
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Eiji Okutani, Yoshinori Yokoyama, Takayuki Hattori, Yasuhiro Yamauchi
  • Publication number: 20170222209
    Abstract: A prismatic secondary battery includes a prismatic hollow outer body having a mouth and a bottom; a flat electrode assembly, a positive electrode collector, a negative electrode collector, and an electrolyte, all of which are stored in the prismatic outer body; a sealing plate sealing up the mouth of the prismatic outer body; and a positive electrode terminal attached to the sealing plate in an electrically insulated manner. The sealing plate includes a gas release valve and an electrolyte pour hole and further includes, on the front face, a concaved flat face having an identification code. With the prismatic secondary battery of the invention, a jig for assembly or the like is unlikely to come into contact with the identification code during an assembly process of the prismatic secondary battery, hence the identification code is unlikely to be abraded, and the traceability is unlikely to be lost.
    Type: Application
    Filed: April 13, 2017
    Publication date: August 3, 2017
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Takayuki Hattori, Yoshinori Yokoyama, Eiji Okutani, Yasuhiro Yamauchi
  • Patent number: 9680145
    Abstract: A prismatic nonaqueous electrolyte secondary battery includes a convex portion on a stepped portion of a stepped through hole of a positive electrode external conduction member. An upper end side of a caulked portion of a positive electrode terminal member is caulked by being inserted from a side of a small-diameter portion into the stepped through hole of a positive electrode external conduction member, and a convex portion of the positive electrode external conduction member is covered with a tip side of the caulked portion. Therefore, a terminal member and an external conduction member have a great bond strength, and rarely rotate with respect to each other. Thus, there is less concern that a conductivity decreases even when the battery is used under an environment including a lot of vibrations.
    Type: Grant
    Filed: February 27, 2014
    Date of Patent: June 13, 2017
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Takayuki Hattori, Yasuhiro Yamauchi
  • Patent number: 9663445
    Abstract: The present invention provides a synthesis system that can synthesize aniline and/or styrene efficiently, a synthesis system that can synthesize butadiene (1,3-butadiene) efficiently, a rubber chemical for a tire which is synthesized from the aniline obtained by the synthesis system, a synthetic rubber for a tire which is synthesized from the styrene and/or butadiene obtained by the synthesis systems, and a pneumatic tire produced using the rubber chemical for a tire and/or the synthetic rubber for a tire. The present invention relates to a synthesis system for synthesizing aniline and/or styrene from an alcohol having two or more carbon atoms via an aromatic compound.
    Type: Grant
    Filed: July 16, 2015
    Date of Patent: May 30, 2017
    Assignee: SUMITOMO RUBBER INDUSTRIES, LTD.
    Inventors: Takayuki Hattori, Takao Wada, Keitaro Fujikura, Yuka Yokoyama, Toshiro Matsuo
  • Publication number: 20170145194
    Abstract: According to the process of the present invention for preparing a rubber composition for a tire comprising a rubber component (A) comprising a natural rubber and/or a synthetic diene rubber, a filler comprising an inorganic filler (B) at least comprising silica, a silane coupling agent (C) and a peptizing agent (D), a rubber composition for a tire having improved processability, abrasion resistance and fuel efficiency in a good balance and a pneumatic tire produced using the rubber composition for a tire prepared by the preparation process can be provided.
    Type: Application
    Filed: June 16, 2015
    Publication date: May 25, 2017
    Applicant: SUMITOMO RUBBER INDUSTRIES, LTD.
    Inventors: Takayuki HATTORI, Soh ISHINO
  • Patent number: 9660227
    Abstract: A prismatic secondary battery includes a prismatic hollow outer body having a mouth and a bottom; a flat electrode assembly, a positive electrode collector, a negative electrode collector, and an electrolyte, all of which are stored in the prismatic outer body; a sealing plate sealing up the mouth of the prismatic outer body; and a positive electrode terminal attached to the sealing plate in an electrically insulated manner. The sealing plate includes a gas release valve and an electrolyte pour hole and further includes, on the front face, a concaved flat face having an identification code. With the prismatic secondary battery of the invention, a jig for assembly or the like is unlikely to come into contact with the identification code during an assembly process of the prismatic secondary battery, hence the identification code is unlikely to be abraded, and the traceability is unlikely to be lost.
    Type: Grant
    Filed: January 6, 2016
    Date of Patent: May 23, 2017
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Takayuki Hattori, Yoshinori Yokoyama, Eiji Okutani, Yasuhiro Yamauchi
  • Patent number: 9653722
    Abstract: There is provided a prismatic secondary battery having high reliability and including a connecting part, wherein a terminal member and an external conduction member are connected by a swaged part and a welded part. The terminal member includes a flange, a first connecting part formed on a first surface side of the flange, and a second connecting part formed on a second surface side of the flange. The flange and the second connecting part are disposed on a battery exterior side than a sealing body. The first connecting part penetrates a through-hole formed in the sealing body. The second connecting part penetrates a through-hole formed in an external conduction member. The second connecting part includes a tip part swaged on the external conduction member. An abutting part of a tip of the swaged part of the second connecting part and a protruding part of the external conduction member is weld-connected.
    Type: Grant
    Filed: February 27, 2014
    Date of Patent: May 16, 2017
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Masakazu Yamada, Takayuki Hattori, Yohei Muroya, Yasuhiro Yamauchi
  • Patent number: 9481783
    Abstract: The present invention provides rubber compositions for tires which are capable of improving handling stability, fuel efficiency, and processability while sufficiently reducing the dependence on petroleum resources, and pneumatic tires including tire components (e.g. bead apex) formed from the rubber compositions for tires. The present invention relates to rubber compositions for tires, containing a rubber component and a naturally derived phenolic resin.
    Type: Grant
    Filed: August 2, 2012
    Date of Patent: November 1, 2016
    Assignee: SUMITOMO RUBBER INDUSTRIES, LTD.
    Inventors: Yukio Isobe, Takao Wada, Takayuki Hattori, Naoya Ichikawa
  • Patent number: 9419304
    Abstract: A nonaqueous electrolyte secondary battery according to an embodiment of the invention includes: a flat electrode assembly including a positive electrode and a negative electrode; a bottomed prismatic hollow outer can storing the flat electrode assembly and a nonaqueous electrolyte and having an opening portion; and a sealing plate sealing the opening portion of the hollow outer can. The nonaqueous electrolyte contains at least one of a lithium salt having an oxalate complex as an anion and lithium difluorophosphate (LiPF2O2). The outer surface area of a battery outer body including the hollow outer can and the sealing plate is 350 cm2 or more. With this configuration, the nonaqueous electrolyte secondary battery has excellent battery characteristics.
    Type: Grant
    Filed: August 8, 2013
    Date of Patent: August 16, 2016
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Eiji Okutani, Yoshinori Yokoyama, Takayuki Hattori, Yasuhiro Yamauchi
  • Patent number: 9406921
    Abstract: A prismatic secondary battery is provided with a negative/positive electrode collector (18), which are disposed on either one of a wound negative/positive electrode substrate exposed portion (15), and a negative/positive electrode collector receiving member (19) which is disposed on another surface. At least one of the negative/positive electrode collector has a recess portion (30) formed in part on a surface on the side not facing the negative/positive electrode substrate exposed portions so as to be thinner than the thickness of the other portion. Resistance welding is carried out in this recessed part, thereby a large welding nugget is formed between the negative/positive electrode exposed portion and the negative/positive electrode collector.
    Type: Grant
    Filed: October 28, 2011
    Date of Patent: August 2, 2016
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Takayuki Hattori, Takenori Kimura, Yasuhiro Yamauchi, Toshiyuki Nohma
  • Publication number: 20160133995
    Abstract: A nonaqueous electrolyte secondary battery includes a positive electrode plate including a positive electrode core and a positive electrode mixture layer formed thereon; a negative electrode plate including a negative electrode core and a negative electrode mixture layer formed thereon; a wound electrode assembly in which the positive electrode plate and the negative electrode plate are wound with a separator therebetween so as to be insulated from each other; a nonaqueous electrolyte solution; a pressure-responsive current interruption mechanism electrically connected to at least one of the positive electrode plate and the negative electrode plate; and an outer casing. Excess electrolyte solution is present outside the electrode assembly in the outer casing. The liquid level of the excess electrolyte solution is at such a height that the excess electrolyte solution does not come into contact with a component of the current interruption mechanism when the outer casing is placed horizontally.
    Type: Application
    Filed: June 10, 2014
    Publication date: May 12, 2016
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Takayuki Hattori, Yasuhiro Yamauchi
  • Publication number: 20160118632
    Abstract: A prismatic secondary battery includes a prismatic hollow outer body having a mouth and a bottom; a flat electrode assembly, a positive electrode collector, a negative electrode collector, and an electrolyte, all of which are stored in the prismatic outer body; a sealing plate sealing up the mouth of the prismatic outer body; and a positive electrode terminal attached to the sealing plate in an electrically insulated manner. The sealing plate includes a gas release valve and an electrolyte pour hole and further includes, on the front face, a concaved flat face having an identification code. With the prismatic secondary battery of the invention, a jig for assembly or the like is unlikely to come into contact with the identification code during an assembly process of the prismatic secondary battery, hence the identification code is unlikely to be abraded, and the traceability is unlikely to be lost.
    Type: Application
    Filed: January 6, 2016
    Publication date: April 28, 2016
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Takayuki Hattori, Yoshinori Yokoyama, Eiji Okutani, Yasuhiro Yamauchi
  • Patent number: 9263719
    Abstract: A prismatic secondary battery includes a prismatic hollow outer body having a mouth and a bottom; a flat electrode assembly, a positive electrode collector, a negative electrode collector, and an electrolyte, all of which are stored in the prismatic outer body; a sealing plate sealing up the mouth of the prismatic outer body; and a positive electrode terminal attached to the sealing plate in an electrically insulated manner. The sealing plate includes a gas release valve and an electrolyte pour hole and further includes, on the front face, a concaved flat face having an identification code. With the prismatic secondary battery of the invention, a jig for assembly or the like is unlikely to come into contact with the identification code during an assembly process of the prismatic secondary battery, hence the identification code is unlikely to be abraded, and the traceability is unlikely to be lost.
    Type: Grant
    Filed: July 17, 2012
    Date of Patent: February 16, 2016
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Takayuki Hattori, Yoshinori Yokoyama, Eiji Okutani, Yasuhiro Yamauchi
  • Patent number: 9225001
    Abstract: A groove is formed in a ring shape and a ring-shaped convexity is formed on the periphery of a through-hole of a positive electrode terminal plate. An upper end side of a crimping part of a positive electrode exterior terminal is inserted through the through-hole of the positive electrode terminal plate and crimped, and welded spots are formed by irradiation with high-energy beams between a distal end side of the crimping part and the convexity. The mechanical and electrical connection of an exterior terminal and a terminal plate to the crimping part through welding with high-energy beams makes it possible to provide a prismatic secondary battery of enhanced reliability in which cracking is less likely to occur in the welded spots, the coupling strength between the exterior terminal and the terminal plate is increased, and fluctuations in the internal resistance are curbed.
    Type: Grant
    Filed: February 19, 2013
    Date of Patent: December 29, 2015
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Takayuki Hattori, Hiroshi Hosokawa, Yasuhiro Yamauchi