Patents by Inventor Takayuki HIRASE

Takayuki HIRASE has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11594790
    Abstract: A method of manufacturing a battery pack including battery cells that have electrode tabs protruding from an outer surface includes stacking the battery cells and housing the battery cells in a case so that the electrode tabs protrude from slits in the case, bending the electrode tabs protruding from the slits so that the electrode tabs of adjacent battery cells are folded and overlap each other, and welding the folded and overlapping portion of the electrode tabs.
    Type: Grant
    Filed: October 2, 2018
    Date of Patent: February 28, 2023
    Assignee: Marelli Corporation
    Inventors: Toshiyuki Motohashi, Takayuki Hirase
  • Patent number: 11411288
    Abstract: A battery pack includes stacked battery cells, each battery cell including a first outer surface having an electrode tab protruding therefrom and a second outer surface that is a side surface intersecting the first outer surface, and a first case that surrounds the battery cells along the first outer surface and the second outer surface. An opening exposing the electrode tab is formed in the first case. The opening includes an inner surface that faces a side surface of all of the electrode tabs exposed through the opening and that is capable of abutting against the electrode tabs when the battery cells are inserted in the first case.
    Type: Grant
    Filed: October 2, 2018
    Date of Patent: August 9, 2022
    Assignee: Marelli Corporation
    Inventors: Toshiyuki Motohashi, Takayuki Hirase
  • Patent number: 11342626
    Abstract: A battery pack includes stacked battery cells housed between a first case and a second case. The battery cells each include an electrode tab protruding from a first outer surface. The first case and the second case are divided so as to sandwich the battery cells from a side surface of the electrode tab. The first case includes a housing portion configured to house at least a portion of the electrode tab and an abutting portion capable of abutting the side surface of the electrode tab of each battery cell when the electrode tab is inserted in the housing portion.
    Type: Grant
    Filed: October 1, 2018
    Date of Patent: May 24, 2022
    Assignee: Marelli Corporation
    Inventors: Toshiyuki Motohashi, Takayuki Hirase
  • Patent number: 11322805
    Abstract: A method of manufacturing a battery pack including a plurality of battery cells that have electrode tabs protruding from an outer surface includes stacking the battery cells and housing the battery cells in a case so that the electrode tabs of adjacent battery cells are folded and overlap each other, and welding the electrode tabs together through a window of the case, the window being provided at a position opposite a folded and overlapping portion of the electrode tabs.
    Type: Grant
    Filed: October 2, 2018
    Date of Patent: May 3, 2022
    Assignee: Marelli Corporation
    Inventors: Toshiyuki Motohashi, Takayuki Hirase
  • Patent number: 11024914
    Abstract: Productivity of an assembled battery is improved by shortening the takt time for assembly. An assembled battery (100) includes a battery module group (B) including one or more battery cells (150) and a cell holder (120) for holding the one or more battery cells (150), and an auxiliary module group (S) including components (210, 220, 230, 240) and a pedestal (200) on which the components (210, 220, 230, 240) are arranged. The battery module group (B) and the auxiliary module group (S) are attached together by the pedestal (200) being fastened to the cell holder (120) with bus bars (164, 165, 285, 286).
    Type: Grant
    Filed: December 19, 2016
    Date of Patent: June 1, 2021
    Assignee: CALSONIC KANSEI CORPORATION
    Inventors: Toshiyuki Motohashi, Hitoshi Ono, Yoshikazu Takamatsu, Takayuki Hirase
  • Publication number: 20210036270
    Abstract: A battery pack includes battery cells stacked in a predetermined direction, cell cases housing the battery cells, a restraining plate attached to the cell cases, and a case housing the cell cases. The cell cases include openings at each side in the predetermined direction. The restraining plate exerts pressure on the battery cells through the openings from one end in the predetermined direction. The case includes a bottom surface. The bottom surface exerts pressure on the battery cells through the openings from the opposite side from the side where the restraining plate exerts pressure on the battery cells.
    Type: Application
    Filed: March 28, 2019
    Publication date: February 4, 2021
    Inventors: Toshiyuki Motohashi, Takayuki Hirase, Norio Suzuki
  • Publication number: 20200321592
    Abstract: A method of manufacturing a battery pack including a plurality of battery cells that have electrode tabs protruding from an outer surface includes stacking the battery cells and housing the battery cells in a case so that the electrode tabs of adjacent battery cells are folded and overlap each other, and welding the electrode tabs together through a window of the case, the window being provided at a position opposite a folded and overlapping portion of the electrode tabs.
    Type: Application
    Filed: October 2, 2018
    Publication date: October 8, 2020
    Inventors: Toshiyuki Motohashi, Takayuki Hirase
  • Publication number: 20200321570
    Abstract: A battery pack includes stacked battery cells housed between a first case and a second case. The battery cells each include electrode tabs protruding from an outer surface. The first case and the second case are aligned in a direction in which the electrode tabs protrude and are connected to each other. The battery cells are inserted in the first case in the direction in which the electrode tabs protrude. The first case includes an abutting portion against which the electrode tab or the outer surface of each of the battery cells abuts in the direction in which the electrode tabs protrude.
    Type: Application
    Filed: October 1, 2018
    Publication date: October 8, 2020
    Inventors: Toshiyuki Motohashi, Takayuki Hirase
  • Publication number: 20200259157
    Abstract: A battery pack includes stacked battery cells housed between a first case and a second case. The battery cells each include an electrode tab protruding from a first outer surface. The first case and the second case are divided so as to sandwich the battery cells from a side surface of the electrode tab. The first case includes a housing portion configured to house at least a portion of the electrode tab and an abutting portion capable of abutting the side surface of the electrode tab of each battery cell when the electrode tab is inserted in the housing portion.
    Type: Application
    Filed: October 1, 2018
    Publication date: August 13, 2020
    Inventors: Toshiyuki Motohashi, Takayuki Hirase
  • Publication number: 20200259156
    Abstract: A battery pack includes stacked battery cells, each battery cell including a first outer surface having an electrode tab protruding therefrom and a second outer surface that is a side surface intersecting the first outer surface, and a first case that surrounds the battery cells along the first outer surface and the second outer surface. An opening exposing the electrode tab is formed in the first case. The opening includes an inner surface that faces a side surface of all of the electrode tabs exposed through the opening and that is capable of abutting against the electrode tabs when the battery cells are inserted in the first case.
    Type: Application
    Filed: October 2, 2018
    Publication date: August 13, 2020
    Inventors: Toshiyuki Motohashi, Takayuki Hirase
  • Publication number: 20200259158
    Abstract: A method of manufacturing a battery pack including battery cells that have electrode tabs protruding from an outer surface includes stacking the battery cells and housing the battery cells in a case so that the electrode tabs protrude from slits in the case, bending the electrode tabs protruding from the slits so that the electrode tabs of adjacent battery cells are folded and overlap each other, and welding the folded and overlapping portion of the electrode tabs.
    Type: Application
    Filed: October 2, 2018
    Publication date: August 13, 2020
    Inventors: Toshiyuki Motohashi, Takayuki Hirase
  • Patent number: 10665835
    Abstract: An assembled battery has improved reliability by facilitating and strengthening adhesive fixation of battery cells to a holder and a case and by accurately positioning electrode terminals. The assembled battery includes a battery cell (150) having a cap surface (151) and an opposing can bottom (155), a holder (120) holding the battery cell (150), a case (110) that engages with the holder (120) and houses the battery cell (150) together with the holder (120), a first adhesive portion (170) adhering the battery cell (150) to the holder (120), and a second adhesive portion (180) adhering the battery cell (150) to the case (110). The first adhesive portion (170) is provided between edges of the cap surface (151) and corresponding portions of the holder (120), and the second adhesive portion (180) is provided between a substantially central portion of the can bottom (155) and a corresponding portion of the case (110).
    Type: Grant
    Filed: December 16, 2016
    Date of Patent: May 26, 2020
    Assignee: CALSONIC KANSEI CORPORATION
    Inventors: Toshiyuki Motohashi, Hitoshi Ono, Yoshikazu Takamatsu, Takayuki Hirase
  • Publication number: 20190259995
    Abstract: An assembled battery comprises: a plurality of battery cells; a housing having a plurality of first housing spaces for housing one end side of the plurality of battery cells and a plurality of second housing spaces for housing an other end side of the plurality of battery cells, and holding the plurality of battery cells; an adhesive portion in contact with the plurality of battery cells and the housing, and adhering the plurality of battery cells to the housing; and an insulation sheet located between the plurality of battery cells, wherein the housing includes a first frame body defining the plurality of first housing spaces and a second frame body defining the plurality of second housing spaces, and the insulation sheet is interposed between the first frame body and the second frame body, and is in contact with the adhesive portion.
    Type: Application
    Filed: October 10, 2017
    Publication date: August 22, 2019
    Inventors: Toshiyuki Motohashi, Yoshikazu Takamatsu, Takayuki Hirase
  • Publication number: 20190020006
    Abstract: An assembled battery has improved reliability by facilitating and strengthening adhesive fixation of battery cells to a holder and a case and by accurately positioning electrode terminals. The assembled battery includes a battery cell (150) having a cap surface (151) and an opposing can bottom (155), a holder (120) holding the battery cell (150), a case (110) that engages with the holder (120) and houses the battery cell (150) together with the holder (120), a first adhesive portion (170) adhering the battery cell (150) to the holder (120), and a second adhesive portion (180) adhering the battery cell (150) to the case (110). The first adhesive portion (170) is provided between edges of the cap surface (151) and corresponding portions of the holder (120), and the second adhesive portion (180) is provided between a substantially central portion of the can bottom (155) and a corresponding portion of the case (110).
    Type: Application
    Filed: December 16, 2016
    Publication date: January 17, 2019
    Applicant: CALSONIC KANSEI CORPORATION
    Inventors: Toshiyuki MOTOHASHI, Hitoshi ONO, Yoshikazu TAKAMATSU, Takayuki HIRASE
  • Publication number: 20190006648
    Abstract: Productivity of an assembled battery is improved by shortening the takt time for assembly. An assembled battery (100) includes a battery module group (B) including one or more battery cells (150) and a cell holder (120) for holding the one or more battery cells (150), and an auxiliary module group (S) including components (210, 220, 230, 240) and a pedestal (200) on which the components (210, 220, 230, 240) are arranged. The battery module group (B) and the auxiliary module group (S) are attached together by the pedestal (200) being fastened to the cell holder (120) with bus bars (164, 165, 285, 286).
    Type: Application
    Filed: December 19, 2016
    Publication date: January 3, 2019
    Applicant: CALSONIC KANSEI CORPORATION
    Inventors: Toshiyuki MOTOHASHI, Hitoshi ONO, Yoshikazu TAKAMATSU, Takayuki HIRASE