Patents by Inventor Takayuki Oda
Takayuki Oda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10957916Abstract: A precursor fiber sheet includes short carbon fibers having an average length of 3 to 10 mm, natural pulp having an ash content of 0.15 mass % or less, and a heat-carbonizable resin, and a porous carbon sheet is obtained by carbonizing the precursor fiber sheet. This enhances gas diffusibility and water removal properties of the porous carbon sheet and has high mechanical strength and few appearance defects even when the bulk density of the porous carbon sheet is lowered.Type: GrantFiled: January 19, 2016Date of Patent: March 23, 2021Assignee: Toray Industries, Inc.Inventors: Yasutaka Okano, Takayuki Oda, Takashi Chida
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Patent number: 10651477Abstract: A porous carbon electrode substrate hardly causes a short circuit when used in a fuel cell, and from which carbon fibers protruding from the substrate surface, carbon fibers that protrude from the substrate surface when the porous carbon electrode substrate is pressurized in a direction perpendicular to a surface thereof, and short carbon fibers that are insufficiently bonded at the substrate surface have been sufficiently removed. The porous carbon electrode substrate includes short carbon fibers and carbonized resin bonding the short carbon fibers, the porous carbon electrode substrate having an average short circuit current value measured at a first surface of 10 mA or less.Type: GrantFiled: March 22, 2016Date of Patent: May 12, 2020Assignee: Toray Industries, Inc.Inventors: Mikio Inoue, Takayuki Oda, Tamotsu Suzuki
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Patent number: 10650951Abstract: To provide a magnetic element such as a pot-shaped inductor in which a coil is covered by a magnetic body, having excellent cooling performance and being capable of suppressing heat generation. An inductor 1 as the magnetic element is provided with a coil formed by winding a winding wire, a magnetic body 2 in which the coil 5 is arranged and which transmits magnetic flux generated by the coil 5. The magnetic body 2 includes an air-cooling portion for air-cooling the magnetic element, on a magnetic body outer diameter portion which covers an outer diameter side of the coil 5. The air cooling portion is formed of a slit 7 as a hole structure penetrating the magnetic body outer diameter portion. Further, in a configuration in which the coil is sealed by a sealing resin, the magnetic body includes a flow control path, which controls a flow of the resin in filling the sealing resin, on a surface facing the coil.Type: GrantFiled: May 25, 2016Date of Patent: May 12, 2020Assignee: NTN CORPORATIONInventors: Kayo Sakai, Eiichirou Shimazu, Shougo Kanbe, Takayuki Oda
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Patent number: 10586643Abstract: The present invention facilitates positioning of contact surfaces of a resin case, core gap management, and assembling processing. A resin case 1 can house at least one magnetic core selected from a U-shaped magnetic core, a UU-shaped magnetic core, a UR-shaped magnetic core, and an I-shaped magnetic core. The resin case 1 is used for an inductance element in which a coil is arranged around the magnetic core so as to house the magnetic core. The resin case is an assembly of a plurality of divided members with the same shape. A recess and a projection A1, A2 mutually fitted complementary to each other are formed on end surfaces of the divided members contacted with each other.Type: GrantFiled: February 24, 2016Date of Patent: March 10, 2020Assignee: NTN CORPORATIONInventors: Kayo Sakai, Eiichirou Shimazu, Takayuki Oda
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Patent number: 10074471Abstract: The present invention provides a magnetic element in which iron loss-caused heat generation is restrained and which can be produced with a high productivity. The magnetic element has a magnetic body which allows a magnetic flux generated by a coil (4) to pass therethrough. The magnetic body is a combined body formed by combining two halves, of the magnetic body composed of the compression molded and injection molded bodies, obtained by bisection made in an axial direction of the coil with each other. A compression molded magnetic body (2) is disposed at a portion generating iron loss-caused heat to a high extent or a portion inferior in heat dissipation performance. An injection molded magnetic body (3) is disposed at a portion other than the portion where the compression molded magnetic body is disposed. The compression molded and injection molded magnetic bodies are combined with each other.Type: GrantFiled: March 18, 2015Date of Patent: September 11, 2018Assignee: NTN CORPORATIONInventors: Kayo Sakai, Eiichirou Shimazu, Shinji Miyazaki, Takayuki Oda
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Publication number: 20180233268Abstract: To provide a magnetic core component capable of suppressing leakage flux while suppressing the number of molds required at the time of molding, and a chip inductor using the same. A magnetic core component (1) includes a winding shaft portion (1a) for winding a winding wire (4); is formed by joining two half-members (2, 3), which are magnetic bodies and have the same shape; includes a leg portion (1b) arranged at both ends of the winding shaft portion (1a) and a cover portion (1c) arranged across one end of the leg portions in parallel with the winding shaft portion (1a); and has a joining surface (1d) which is formed in the winding shaft portion (1a) and the cover portion (1c) and which is a surface non-perpendicular to an axial direction of the winding shaft portion (1a).Type: ApplicationFiled: September 18, 2015Publication date: August 16, 2018Inventors: Kayo SAKAI, Eiichirou SHIMAZU, Shinji MIYAZAKI, Takayuki ODA
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Publication number: 20180151284Abstract: To provide a magnetic element such as a pot-shaped inductor in which a coil is covered by a magnetic body, having excellent cooling performance and being capable of suppressing heat generation. An inductor 1 as the magnetic element is provided with a coil formed by winding a winding wire, a magnetic body 2 in which the coil 5 is arranged and which transmits magnetic flux generated by the coil 5. The magnetic body 2 includes an air-cooling portion for air-cooling the magnetic element, on a magnetic body outer diameter portion which covers an outer diameter side of the coil 5. The air cooling portion is formed of a slit 7 as a hole structure penetrating the magnetic body outer diameter portion. Further, in a configuration in which the coil is sealed by a sealing resin, the magnetic body includes a flow control path, which controls a flow of the resin in filling the sealing resin, on a surface facing the coil.Type: ApplicationFiled: May 25, 2016Publication date: May 31, 2018Inventors: Kayo SAKAI, Eiichirou SHIMAZU, Shougo KANBE, Takayuki ODA
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Patent number: 9976874Abstract: A magnetic encoder device (3) of the present invention includes a base portion (33) having a mounting surface (33b) for mounting to a rotary shaft (2), a cored bar (35) fitted and fixed over the base portion (33), and a double-row magnetic encoder track (30) formed on the cored bar (35). Through movement of each of magnetic poles of the magnetic encoder track (30) over a region opposed to a magnetic sensor (4), an angle of the rotating rotary shaft is detected. The base portion (33) is formed of a sintered metal, and the mounting surface (33b) is subjected to sizing.Type: GrantFiled: July 2, 2014Date of Patent: May 22, 2018Assignee: NTN CORPORATIONInventors: Toru Takahashi, Tatsuo Nakajima, Hiroyuki Hakamata, Ikuo Uemoto, Shinji Miyazaki, Takuji Harano, Takayuki Oda
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Publication number: 20180069245Abstract: A porous carbon electrode substrate hardly causes a short circuit when used in a fuel cell, and from which carbon fibers protruding from the substrate surface, carbon fibers that protrude from the substrate surface when the porous carbon electrode substrate is pressurized in a direction perpendicular to a surface thereof, and short carbon fibers that are insufficiently bonded at the substrate surface have been sufficiently removed. The porous carbon electrode substrate includes short carbon fibers and carbonized resin bonding the short carbon fibers, the porous carbon electrode substrate having an average short circuit current value measured at a first surface of 10 mA or less.Type: ApplicationFiled: March 22, 2016Publication date: March 8, 2018Inventors: Mikio Inoue, Takayuki Oda, Tamotsu Suzuki
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Publication number: 20180061562Abstract: To provide an inductor capable of suppressing decrease of inductance in large current without magnetically saturating a magnetic core in large current of several thousand amperes like serge current and to provide a protection circuit using the inductor. The inductor is formed of an iron-based magnetic core 3 having a main coil 2 therein. A short circuit coil 4 having a function of cancelling a magnetic field generated by application current applied to the main coil 2 and having a coil winding start and a coil winding end being short-circuited is arranged coaxially with the main coil 2 in the magnetic core 3. The magnetic core 3 has magnetic cores with the same shape abutted on an abutting face 5. The protection circuit has a circuit breaker connected between a direct current power source and a load, and a current limiting inductor is connected to the circuit breaker in series.Type: ApplicationFiled: March 11, 2016Publication date: March 1, 2018Inventors: Shougo KANBE, Kayo SAKAI, Eiichirou SHIMAZU, Takayuki ODA
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Publication number: 20180047492Abstract: The present invention facilitates positioning of contact surfaces of a resin case, core gap management, and assembling processing. A resin case 1 can house at least one magnetic core selected from a U-shaped magnetic core, a UU-shaped magnetic core, a UR-shaped magnetic core, and an I-shaped magnetic core. The resin case 1 is used for an inductance element in which a coil is arranged around the magnetic core so as to house the magnetic core. The resin case is an assembly of a plurality of divided members with the same shape. A recess and a projection A1, A2 mutually fitted complementary to each other are formed on end surfaces of the divided members contacted with each other.Type: ApplicationFiled: February 24, 2016Publication date: February 15, 2018Inventors: Kayo SAKAI, Eiichirou SHIMAZU, Takayuki ODA
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Patent number: 9856095Abstract: A precision machining/measurement device and a robot that conveys a workpiece to the device are covered by a cover, and a space covered by the cover is partitioned by a partition cover into a space where the precision machining/measurement device is installed and a space where the robot is installed. When a temperature inside the space where the robot is installed falls within a predetermined temperature range, a door provided in the partition cover is opened, and the robot supplies the workpiece to the precision machining/measurement device through the opened door.Type: GrantFiled: January 22, 2016Date of Patent: January 2, 2018Assignee: FANUC CORPORATIONInventors: Kenzo Ebihara, Takayuki Oda
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Publication number: 20170373325Abstract: A precursor fiber sheet includes short carbon fibers having an average length of 3 to 10 mm, natural pulp having an ash content of 0.15 mass % or less, and a heat-carbonizable resin, and a porous carbon sheet is obtained by carbonizing the precursor fiber sheet. This enhances gas diffusibility and water removal properties of the porous carbon sheet and has high mechanical strength and few appearance defects even when the bulk density of the porous carbon sheet is lowered.Type: ApplicationFiled: January 19, 2016Publication date: December 28, 2017Inventors: Yasutaka Okano, Takayuki Oda, Takashi Chida
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Publication number: 20170110233Abstract: The present invention provides a magnetic element in which iron loss-caused heat generation is restrained and which can be produced with a high productivity. The magnetic element has a magnetic body which allows a magnetic flux generated by a coil (4) to pass therethrough. The magnetic body is a combined body formed by combining two halves, of the magnetic body composed of the compression molded and injection molded bodies, obtained by bisection made in an axial direction of the coil with each other. A compression molded magnetic body (2) is disposed at a portion generating iron loss-caused heat to a high extent or a portion inferior in heat dissipation performance. An injection molded magnetic body (3) is disposed at a portion other than the portion where the compression molded magnetic body is disposed. The compression molded and injection molded magnetic bodies are combined with each other.Type: ApplicationFiled: March 18, 2015Publication date: April 20, 2017Applicant: NTN CORPORATIONInventors: Kayo SAKAI, Eiichirou SHIMAZU, Shinji MIYAZAKI, Takayuki ODA
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Publication number: 20170098499Abstract: The present invention provides a magnetic core part by which failures such as cracks do not occur even if the magnetic core part contains 90% by mass or more of an amorphous metal powder. The magnetic core part is formed by thermoset molding at least one magnetic powder selected from an amorphous metal powder alone and an amorphous metal powder coated with an insulating material, and a thermosetting binder resin. The magnetic core part contains the magnetic powder in an amount of 90% by mass or more and 99% by mass or less with respect to the total amount of the magnetic powder and the thermosetting binder resin.Type: ApplicationFiled: March 25, 2015Publication date: April 6, 2017Inventors: Natsuhiko MORI, Hiroyuki NODA, Eiichirou SHIMAZU, Nobuyoshi YAMASHITA, Shougo KANBE, Takayuki ODA, Shinji MIYAZAKI
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Publication number: 20160214805Abstract: A precision machining/measurement device and a robot that conveys a workpiece to the device are covered by a cover, and a space covered by the cover is partitioned by a partition cover into a space where the precision machining/measurement device is installed and a space where the robot is installed. When a temperature inside the space where the robot is installed falls within a predetermined temperature range, a door provided in the partition cover is opened, and the robot supplies the workpiece to the precision machining/measurement device through the opened door.Type: ApplicationFiled: January 22, 2016Publication date: July 28, 2016Inventors: Kenzo EBIHARA, Takayuki ODA
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Publication number: 20160146630Abstract: A magnetic encoder device (3) of the present invention includes a base portion (33) having a mounting surface (33b) for mounting to a rotary shaft (2), a cored bar (35) fitted and fixed over the base portion (33), and a double-row magnetic encoder track (30) formed on the cored bar (35). Through movement of each of magnetic poles of the magnetic encoder track (30) over a region opposed to a magnetic sensor (4), an angle of the rotating rotary shaft is detected. The base portion (33) is formed of a sintered metal, and the mounting surface (33b) is subjected to sizing.Type: ApplicationFiled: July 2, 2014Publication date: May 26, 2016Applicant: NTN CORPORATIONInventors: Toru TAKAHASHI, Tatsuo NAKAJIMA, Hiroyuki HAKAMATA, Ikuo UEMOTO, Shinji MIYAZAKI, Takuji HARANO, Takayuki ODA
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Publication number: 20160033303Abstract: A magnetic encoder is a magnetic encoder including a core metal and a multipolar magnet provided on the core metal and having magnetic poles formed alternately in a circumferential direction. The core metal includes an inner diameter cylindrical portion, an upright plate portion extending from one end of the inner diameter cylindrical portion toward an outer diameter side, and an outer diameter cylindrical portion extending axially from an outer diameter side end of the upright plate portion; the multipolar magnet is integrally molded on an annular portion, of the core metal, extending over the upright plate portion and the outer diameter cylindrical portion, by insert-molding such that an end surface of the outer diameter cylindrical portion is embedded; and a gap between the core metal and the multipolar magnet is filled with a sealing agent.Type: ApplicationFiled: October 7, 2015Publication date: February 4, 2016Applicant: NTN CORPORATIONInventors: Takuji HARANO, lkuo UEMOTO, Shinji MIYAZAKI, Takayuki ODA, Hiroyuki NODA
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Patent number: 7878229Abstract: Introduction guides 12 are provided above and below a sheet-introduction opening portion of a pressure-reduced chamber 10, and heating means 17 is provided between the introduction guides. Each resin sheet 3 is attracted and attached respectively to the circumferential surface of a corresponding emboss roller 11 by reducing pressure. Pins 112 of the emboss roller 11 are truncated cone-shaped. The ratio of the total area of the lower bases of the pins 112 to the area of the circumferential surface of the emboss roller is 0.5 or more. The rising angle ? of the pin side face, in the vertical plane including the central axis of the pins 112, is in the range from 50 degrees to 70 degrees. Furthermore, a multilayered hollow structure plate 140 is formed by attaching non-air-permeable sheets 130 onto both the front and back of a core member obtained by fusing together hollow protrusions 112 in two thermoplastic resin sheets.Type: GrantFiled: December 31, 2007Date of Patent: February 1, 2011Assignee: UBE Nitto Kasei Co., Ltd.Inventors: Masahiko Nakajima, Takeshi Miyazaki, Takayuki Oda, Kenji Kozuka
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Patent number: 7754312Abstract: Introduction guides 12 are provided above and below a sheet-introduction opening portion of a pressure-reduced chamber 10, and heating means 17 is provided between the introduction guides. Each resin sheet 3 is attracted and attached respectively to the circumferential surface of a corresponding emboss roller 11 by reducing pressure. Pins 112 of the emboss roller 11 are truncated cone-shaped. The ratio of the total area of the lower bases of the pins 112 to the area of the circumferential surface of the emboss roller is 0.5 or more. The rising angle ? of the pin side face, in the vertical plane including the central axis of the pins 112, is in the range from 50 degrees to 70 degrees. Furthermore, a multilayered hollow structure plate 140 is formed by attaching non-air-permeable sheets 130 onto both the front and back of a core member obtained by fusing together hollow protrusions 112 in two thermoplastic resin sheets.Type: GrantFiled: March 26, 2003Date of Patent: July 13, 2010Assignee: Ube Nitto Kasei Co., Ltd.Inventors: Masahiko Nakajima, Takeshi Miyazaki, Takayuki Oda, Kenji Kozuka