Patents by Inventor Takayuki Shibayama

Takayuki Shibayama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20040136860
    Abstract: A copper base alloy suitable for use as a material for a sliding member used under severe sliding conditions such as a floating bush bearing of a turbocharger used in automobiles is disclosed. The alloy consists of, by mass %, 15 to 25% Zn, 4.2 to 10% Bi, 2 to 7% Mn, 1 to 3% Si and balance of Cu and unavoidable impurities, the alloy having a structure of which matrix is composed of &agr;-single phase, wherein a eutectic structure of the &agr;-phase and an Mn—Si compound and Bi particle are distributed throughout the matrix.
    Type: Application
    Filed: October 15, 2003
    Publication date: July 15, 2004
    Applicant: DAIDO METAL COMPANY LTD.
    Inventors: Masahito Fujita, Eisaku Inoue, Takayuki Shibayama
  • Patent number: 6753092
    Abstract: A multilayer material comprising a backing material (10) and a obverse material (12) made of a metal different from the backing material, said obverse material being bonded to the backing material, said obverse material having a rapidly cooled dendrite structure extended substantially vertically to the backing material, said dendrite structure having a grain size not more than 0.02 mm in a cutting plane in parallel to the backing material and/or a dendrite arm spacing not more than 0.02 mm in a cutting plane vertical to the backing material.
    Type: Grant
    Filed: November 1, 2002
    Date of Patent: June 22, 2004
    Assignee: Daido Metal Company Ltd.
    Inventors: Masahito Fujita, Eisaku Inoue, Takayuki Shibayama
  • Patent number: 6740428
    Abstract: In a slide member comprising a base member and a slide layer including a first surface fixed to the base member and a second surface being opposite to the first surface in a thickness direction of the slide layer and capable of contacting another member in such a manner that the another member is movable on the second surface, the slide layer includes silver as a main component of the slide layer and a solid lubricant.
    Type: Grant
    Filed: March 6, 2003
    Date of Patent: May 25, 2004
    Assignee: Daido Metal Company Ltd.
    Inventors: Akinori Norito, Toshiaki Kawachi, Hideo Ishikawa, Takayuki Shibayama, Kunihiko Iwasaki, Cristian Petrica Lungu
  • Publication number: 20040067858
    Abstract: The object of the present invention is to provide a lubricant which is of non-pollution and substitutable for conventional lubricants and which is excellent in lubrication characteristics, particularly low frictional characteristics. According to the present invention, the lubricant comprises an aqueous solution containing a saccharide in an amount of 0.5-30% by mass based on the total amount of the aqueous solution and the reminder of water (pure water), said saccharide comprising mainly a sucrose and a disaccharide caramel in an amount of 0.2-20% by mass based on the amount of the sucrose. As the sucrose, granulated sugar or crystal sugar is preferred, and coffee sugar containing previously a disaccharide caramel can also be used. More preferably, the lubricant contains sodium laurate and/or potassium laurate in an amount of 0.001-1% by mass. Furthermore, it is desired that the lubricant contains potassium sorbate in an amount of 0.
    Type: Application
    Filed: October 6, 2003
    Publication date: April 8, 2004
    Applicant: DAIDO METAL COMPANY LTD.
    Inventors: Koue Ohkawa, Katuyosi Mizojiri, Nobukatu Kimura, Takayuki Shibayama
  • Publication number: 20040062860
    Abstract: There is provided a method of forming a coat on an inner surface of a bearing, in which a jig 13 is attached to a rotor 2 while holding four bearings 12 for example, so as to form those in a cylinder shape. Then, while the rotor 2 is rotated at a circumferential speed of 0.3 m/sec, a nozzle 8 for airless spraying is inserted into the rotor 2, so that the nozzle 8 injects a coating material 30 from the inside of the bearings 12 toward an inner surfaces of the bearings 12 to apply the coating material thereon. Because the coating material 30 is injected from the nozzle 8 without using compressed air, the fly amount of the coating material is made less as compared to air spray painting.
    Type: Application
    Filed: August 22, 2003
    Publication date: April 1, 2004
    Applicant: Daido Metal Company Ltd.
    Inventors: Tsuyoshi Nakashima, Takuya Tanaka, Weixing Zhong, Takayuki Shibayama
  • Patent number: 6692548
    Abstract: A copper-based sliding material produced by sintering, comprising at least two phases of copper and/or copper alloys which phases have hardness levels different form each other, and hard particles with an average particle size of 0.1 to 10 &mgr;m which are dispersed in at least one phase with the exception of a softest phase in an amount of 0.1 to 10 vol. % of the whole copper-based sliding material, said sliding material satisfying (H2/H1)≧1.2 in which H1 is the Vickers hardness of the softest phase and in which H2 is the Vickers hardness of a phase hardest in hardness including said hard particles.
    Type: Grant
    Filed: June 25, 2001
    Date of Patent: February 17, 2004
    Assignee: Daido Metal Company Ltd.
    Inventors: Kenji Sakai, Naohisa Kawakami, Satoru Kurimoto, Takashi Inaba, Koichi Yamamoto, Takayuki Shibayama
  • Patent number: 6688769
    Abstract: A sliding bearing apparatus having a superior resistance to fretting comprising: a sliding bearing provided with a back metal layer having an inner face and a rear face, and a bearing alloy layer provided on an inner face of said back metal layer; and a housing having an inner face on which said sliding bearing is mounted, the rear face of said back metal layer and/or the inner face of said housing being provided with a coating made of a ceramic.
    Type: Grant
    Filed: March 12, 2002
    Date of Patent: February 10, 2004
    Assignee: Daido Metal Company Ltd.
    Inventors: Satoshi Takayanagi, Hideo Ishikawa, Takayuki Shibayama
  • Patent number: 6688001
    Abstract: There is provided a method of working a plain bearing and a working apparatus of the plain bearing, which make it easy to perform working by forming a plurality of inclined surfaces of different angles in portions on both sides of the inner peripheral surface of the bearing alloy metal of the plain bearing in the axial direction thereof. In the working method and apparatus, a working holder 18 is provided which has a groove 20 extending on the inner peripheral surface in the peripheral direction and portions on both sides of the groove in the transverse direction formed in step-like shape, a half bearing 11 is housed in the working holder 18, and both ends of the half bearing 11 in the peripheral direction are pressed by use of pressing means 24. Then, the half bearing undergoes plastic deformation so as to be fitted into the groove and both sides of the half bearing in the axial direction thereof come into abutment with the edges 22, 23 of the step-like portions and are deformed in a polygonal line form.
    Type: Grant
    Filed: March 6, 2002
    Date of Patent: February 10, 2004
    Assignee: Daido Metal Company Ltd.
    Inventors: Yutaka Okamoto, Satoshi Imai, Nobutaka Hiramatsu, Hideo Ishikawa, Takayuki Shibayama, Mikio Suzuki, Mitsuharu Sahashi
  • Publication number: 20040008914
    Abstract: The present invention provides a plain bearing comprising a substrate and a sliding layer provided on the surface of the substrate which is improved in bearing performances, particularly, wear resistance. According to the present invention, the sliding layer 2 provided on the surface of the substrate 1 comprising a steal material or stainless steal contains polybenzimidazole (PBI) and 1-70 vol% of a solid lubricant. PBI is superior in heat resistance to thermosetting resins (PAI, PI, EP resins) and, besides, high in material strength, and thus wear resistance and anti-seizure property can be improved.
    Type: Application
    Filed: April 21, 2003
    Publication date: January 15, 2004
    Inventors: Nobutaka Hiramatsu, Takuya Tanaka, Hideyuki Nakajima, Masahito Fujita, Takayuki Shibayama
  • Publication number: 20030235355
    Abstract: The object of the present invention resides in providing a sliding member having a sliding layer on the sliding surface which is further improved in sliding characteristics, particularly, wear resistance and, besides, improved in bonding force of the sliding layer. In the present invention, a plating layer 1a is provided on the surface of a substrate 1 comprising stainless steel or carbon steel, and a porous layer 2 is provided by spreading metal powders of a copper alloy or the like on the surface of the plating layer 1a and sintering the metal powders. Then, the porous layer 2 is impregnated and coated with a sliding layer 3 containing PBI and 1-70 vol % of a solid lubricant.
    Type: Application
    Filed: April 23, 2003
    Publication date: December 25, 2003
    Inventors: Nobutaka Hiramatsu, Takuya Tanaka, Hideyuki Nakajima, Masahito Fujita, Takayuki Shibayama
  • Patent number: 6652675
    Abstract: Disclosed is a copper alloy sliding material having a metal structure wherein intermetallic compounds exist adjacently to Pb-phase islands and/or Bi-phase islands. Because intermetallic compounds exist between the matrix and the Pb phase and/or the Bi phase, the material can have improved anti-seizure property, since, under load or due to wear, the surface of the material has recessions at the soft Pb and/or Bi phase and the matrix with respect to the intermetallic compounds.
    Type: Grant
    Filed: December 28, 2000
    Date of Patent: November 25, 2003
    Assignee: Daido Metal Company Ltd.
    Inventors: Kenji Sakai, Naohisa Kawakami, Satoru Kurimoto, Koichi Yamamoto, Takayuki Shibayama
  • Patent number: 6648513
    Abstract: There is disclosed a plain bearing comprising: a back metal; and a bearing alloy layer bonded onto the back metal which bearing alloy layer is provided at a surface side thereof with a cylindrical bearing face extended in the direction of the axis of the plain bearing, the bearing alloy face being provided at each of axial terminal portions thereof with an inclination face inclined radially outwardly from a location defined between both of axially terminal ends of said bearing face toward said axially terminal ends thereof, the inclination face having an axial length varying along the circumference of the inclination face.
    Type: Grant
    Filed: March 6, 2002
    Date of Patent: November 18, 2003
    Assignee: Daido Metal Company Ltd.
    Inventors: Yutaka Okamoto, Satoshi Imai, Nobutaka Hiramatsu, Hideo Ishikawa, Takayuki Shibayama, Ken Kitahara
  • Publication number: 20030209297
    Abstract: A method of manufacturing a multilayer material including a back metal and a metal plate made from a metal differing from the back metal is disclosed. The method includes heating powder of the metal formed into the metal plate in a reducing atmosphere so that an oxide on a surface of the metal powder is deoxidized, and spreading the deoxidized metal powder onto the back metal and irradiating laser beam having an energy density of 10 to 100 kW/cm2 onto the metal powder spread on the back metal so that the metal powder is partially heated to be melted, while the laser beam is moved relative to the spread metal powder, and quenching the melted part of the metal powder at an underside of the back metal so that the melted part is rapidly solidified, whereupon the multilayer material has a dendritic structure in which the metal plate extends substantially vertically from a surface of the back metal, and the dendritic structure has a crystal grain size equal to or smaller than 0.
    Type: Application
    Filed: May 13, 2003
    Publication date: November 13, 2003
    Applicant: Daido Metal Company Ltd.
    Inventors: Masahito Fujita, Eisaku Inoue, Takayuki Shibayama
  • Patent number: 6638375
    Abstract: An aluminum bearing alloy includes, by mass, 3 to 40% Sn, 0.5 to 7% Si, 0.05 to 2% Fe, balance of Al, and unavoidable impurities. In the alloy, a ternary-element intermetallic compound of Al—Si—Fe and Si particles are contained as hard particles.
    Type: Grant
    Filed: July 25, 2001
    Date of Patent: October 28, 2003
    Assignee: Daido Metal Company Ltd.
    Inventors: Masahito Fujita, Yukihiko Kagohara, Koichi Yamamoto, Takayuki Shibayama
  • Publication number: 20030185471
    Abstract: In a cylindrical sliding bearing, a radial rigidity of an inner circumferential surface of a sliding layer against a radial compression force applied to the inner circumferential surface by a shaft varies in a circumferential direction so that the inner circumferential surface includes a relatively-high radial rigidity bearing area and a relatively-low radial rigidity bearing area.
    Type: Application
    Filed: February 10, 2003
    Publication date: October 2, 2003
    Applicant: DAIDO METAL COMPANY LTD
    Inventors: Takeshi Katagiri, Yutaka Okamoto, Takayuki Shibayama
  • Publication number: 20030185474
    Abstract: A plain bearing comprising a backing alloy made of copper alloy or aluminum alloy, a coat layer of synthetic resin formed on the surface of a backing alloy, and a thin film of polytetrafluoroethylene formed on the surface of the coat layer has a lower coefficient friction, improved conformability and distinguished sliding characteristics.
    Type: Application
    Filed: January 27, 2003
    Publication date: October 2, 2003
    Applicant: DAIDO METAL COMPANY LTD
    Inventors: Takuya Tanaka, Hideyuki Nakajima, Nobutaka Hiramatsu, Masahito Fujita, Takayuki Shibayama
  • Publication number: 20030180572
    Abstract: In a slide member comprising a base member and a slide layer including a first surface fixed to the base member and a second surface being opposite to the first surface in a thickness direction of the slide layer and capable of contacting another member in such a manner that the another member is movable on the second surface, the slide layer includes silver as a main component of the slide layer and a solid lubricant.
    Type: Application
    Filed: March 6, 2003
    Publication date: September 25, 2003
    Applicant: Daido Metal Company Ltd.
    Inventors: Akinori Norito, Toshiaki Kawachi, Hideo Ishikawa, Takayuki Shibayama, Kunihiko Iwasaki, Cristian Petrica Lungu
  • Publication number: 20030175143
    Abstract: A method of producing a copper-base sintered bearing material is provided so that it is sintered with high thermal efficiency. As a heat source for a sintering furnace, an electric resistance heater which heats a furnace atmosphere and/or a high frequency induction heater, is provided, and also a microwave oscillating device which irradiates microwaves to copper alloy powder to be sintered is provided therewith. A steel sheet, which is a steel backing metal, can be heated by an electric resistance heater and/or a high frequency induction heater, and the copper alloy powder can be heated directly by microwaves.
    Type: Application
    Filed: February 4, 2003
    Publication date: September 18, 2003
    Inventors: Yasushi Saitoh, Takayuki Shibayama-shi
  • Publication number: 20030160973
    Abstract: A bearing with an oil film thickness measuring device in which sensor portions at distal ends of four common optical fibers are connected to sensor mounting portions formed at four positions in an axial direction of a bearing body. A lubricating oil containing a fluorescent agent is supplied to a sliding surface of the bearing body. A laser beam generated from a laser beam generator is branched into four beams, which are applied to an oil film on a sliding surface through each of sensor portions. Fluorescence generated by the fluorescent agent in the oil film, passing through a return-route optical fiber, is introduced into a photomultiplier tube, and is detected. Since the fluorescence intensity detected by the photomultiplier tube is proportional to the thickness of oil film, the absolute value of oil film thickness can be measured. In this case, the oil film thickness can be measured at four positions.
    Type: Application
    Filed: January 15, 2003
    Publication date: August 28, 2003
    Inventors: Kei Nakayama, Takeshi Katagiri, Yutaka Okamoto, Takayuki Shibayama
  • Patent number: 6607820
    Abstract: Bush 4 is fabricated by providing porous sintered metal layer 7 of copper on the surface side of back metal layer 5 of steel plate through copper plating layer 6 and coating the inside and the surface of porous sintered metal layer 7 with sliding material 8 by impregnation. Sliding material 8 comprises 1-25 vol.% of tetrafluoroethylene-perfluoroalkylvinyl ether copolymer resin, 1-25 vol.% of at least one member selected from the group consisting of oxybenzoylpolyester resin and polyimide resin and 0.1-10 vol.% of hard particles having a Mohs hardness of 4 or more and average particle sizes of 5 &mgr;m or less such as Al2O3 and SiC, the balance being polytetrafluoroethylene resin (55 vol.% or more of the total siding material) as the main component. 0.5-25 vol.% of a solid lubricant such as graphite and MoS2 can be further contained in total together with the hard particles.
    Type: Grant
    Filed: June 15, 2001
    Date of Patent: August 19, 2003
    Assignee: Daido Metal Company Ltd.
    Inventors: Takahiro Niwa, Eiji Kato, Nobutaka Hiramatsu, Takayuki Shibayama