Patents by Inventor Takehisa Kajiyama
Takehisa Kajiyama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20090271017Abstract: In a machine tool which executes a plurality of programs simultaneously to perform machining, whether or not a precision machining operation period exists in each of the programs is analyzed before machining. If the precision machining operation period exists as a result of the analysis, the start timing and end timing of an ordered precision machining is recognized. Also, at least one of the speed, acceleration, and jerk of a general operation from start timing to end timing in a program for which the precision machining operation period is not specified is lowered. Accordingly, it is possible to provide a machine tool and its program conversion method, capable of performing precision machining with high precision without receiving an adverse effect from other operations, and capable of obtaining good machining efficiency.Type: ApplicationFiled: December 25, 2006Publication date: October 29, 2009Applicant: STAR MICRONICS CO., LTD.Inventors: Noriyuki Yazaki, Satoru Ozawa, Tetsuya Sugiyama, Akihide Takeshita, Takehisa Kajiyama, Hideyuki Yagi
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Patent number: 7110854Abstract: A numerical control apparatus for machine tool, including: an NC program storage portion; an electronic cam data transformation unit which transforms an NC program into electronic cam data; a constant circumferential velocity control command detection unit which detects whether a command for executing constant circumferential velocity control is present or not in the NC program; a reference axis pitch setting unit which sets the pitch for generating data; a main shaft rotational velocity calculation unit which calculates the rotational velocity of a main shaft on the basis of parameters corresponding to the position of a cutting edge of a tool; an axial feed velocity calculation unit which calculates axial feed velocity on the basis of the calculated rotational velocity of the main shaft; and an axial position data computing unit which calculates axial position on the basis of the axial feed velocity obtained at intervals of the set pitch.Type: GrantFiled: June 2, 2004Date of Patent: September 19, 2006Assignee: Star Micronics Co., Ltd.Inventor: Takehisa Kajiyama
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Patent number: 7016760Abstract: The present invention provides a numerically controlled machine tool and a program transforming method therefor where a NC program is transformed into an optimum program even by a non-expert programmer. Particularly, the present invention provides a method for optimizing a NC program for operating a numerically controlled machine tool, comprising: making the NC program to be loaded into the numerically controlled machine tool; designating a portion of the NC program to be determined whether it is transformable and/or a portion of the NC program to be determined whether a command position is changeable; storing the NC program in a memory; determining whether the designated portion is transformable and/or whether the designated command position is changeable; and transforming the designated portion and/or changing the designated command position, and making an operating program file for the numerically controlled machine tool.Type: GrantFiled: May 9, 2005Date of Patent: March 21, 2006Assignee: Star Micronics Co., Ltd.Inventors: Tetsuya Sugiyama, Takehisa Kajiyama, Akihide Takeshita, Noriyuki Yazaki
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Publication number: 20050197733Abstract: The present invention provides a numerically controlled machine tool and a program transforming method therefor where a NC program is transformed into an optimum program even by a non-expert programmer. Particularly, the present invention provides a method for optimizing a NC program for operating a numerically controlled machine tool, comprising: making the NC program to be loaded into the numerically controlled machine tool; designating a portion of the NC program to be determined whether it is transformable and/or a portion of the NC program to be determined whether a command position is changeable; storing the NC program in a memory; determining whether the designated portion is transformable and/or whether the designated command position is changeable; and transforming the designated portion and/or changing the designated command position, and making an operating program file for the numerically controlled machine tool.Type: ApplicationFiled: May 9, 2005Publication date: September 8, 2005Applicant: Star Micronics Co., Ltd.Inventors: Tetsuya Sugiyama, Takehisa Kajiyama, Akihide Takeshita, Noriyuki Yazaki
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Patent number: 6909937Abstract: The present invention provides a numerically controlled machine tool and a program transforming method therefor where a NC program is transformed into an optimum program even by a non-expert programmer. Particularly, the present invention provides a method for optimizing a NC program for operating a numerically controlled machine tool, comprising: making the NC program to be loaded into the numerically controlled machine tool; designating a portion of the NC program to be determined whether it is transformable and/or a portion of the NC program to be determined whether a command position is changeable; storing the NC program in a memory; determining whether the designated portion is transformable and/or whether the designated command position is changeable; and transforming the designated portion and/or changing the designated command position, and making an operating program file for the numerically controlled machine tool.Type: GrantFiled: February 26, 2003Date of Patent: June 21, 2005Assignee: Star Micronics Co., Ltd.Inventors: Tetsuya Sugiyama, Takehisa Kajiyama, Akihide Takeshita, Noriyuki Yazaki
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Publication number: 20050113959Abstract: A numerical control apparatus for machine tool, including: an NC program storage portion; an electronic cam data transformation unit which transforms an NC program into electronic cam data; a constant circumferential velocity control command detection unit which detects whether a command for executing constant circumferential velocity control is present or not in the NC program; a reference axis pitch setting unit which sets the pitch for generating data; a main shaft rotational velocity calculation unit which calculates the rotational velocity of a main shaft on the basis of parameters corresponding to the position of a cutting edge of a tool; an axial feed velocity calculation unit which calculates axial feed velocity on the basis of the calculated rotational velocity of the main shaft; and an axial position data computing unit which calculates axial position on the basis of the axial feed velocity obtained at intervals of the set pitch.Type: ApplicationFiled: June 2, 2004Publication date: May 26, 2005Inventor: Takehisa Kajiyama
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Patent number: 6658317Abstract: A contour shape of a desired shape of a workpiece at section along a predetermined axis is divided into machining units. Each of the machining units includes a plurality of inflection points including a machining start point and a machining end point. Machining data at least necessary for performing machining is set for each of the machining units. Arrival times at the inflection points are calculated based on the machining data, and a position of at least one of the workpiece and the tool is calculated for each of the inflection points. For each of the machining units, a rotation angle position of the workpiece corresponding to the arrival time is set as an accumulated count value.Type: GrantFiled: June 13, 2002Date of Patent: December 2, 2003Assignee: Star Micronics Co., Ltd.Inventors: Tetsuya Sugiyama, Takehisa Kajiyama, Yoshihiro Sei, Masanori Hasegawa
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Patent number: 6628097Abstract: A machine tool and a control method therefor providing an improved machining accuracy even when a numerical control and electronic cam control coexist. The CPU determines the moving position of the workpiece, the tool, and the drilling tool according to the command from each channel machining sequence storage portion, and outputs the determined position as a command signal in response to the pulse signal generated at the pulse signal generating circuit. The workpiece, the tool, and the drilling tool are thereby electronic cam controlled. The CPU also determines the moving position of the workpiece and the tool according to the command from each channel machining sequence storage portion, and outputs the determined position as a command signal in response to the divided timing signal generated at the divided timing signal generating circuit. The workpiece and the tool are thereby numerically controlled.Type: GrantFiled: August 6, 2002Date of Patent: September 30, 2003Assignee: Star Micronics Co., Ltd.Inventors: Nobuyuki Endo, Yukihiro Inoue, Takehisa Kajiyama
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Publication number: 20030163208Abstract: The present invention provides a numerically controlled machine tool and a program transforming method therefor where a NC program is transformed into an optimum program even by a non-expert programmer. Particularly, the present invention provides a method for optimizing a NC program for operating a numerically controlled machine tool, comprising: making the NC program to be loaded into the numerically controlled machine tool; designating a portion of the NC program to be determined whether it is transformable and/or a portion of the NC program to be determined whether a command position is changeable; storing the NC program in a memory; determining whether the designated portion is transformable and/or whether the designated command position is changeable; and transforming the designated portion and/or changing the designated command position, and making an operating program file for the numerically controlled machine tool.Type: ApplicationFiled: February 26, 2003Publication date: August 28, 2003Applicant: STAR MICRONICS CO., LTD.Inventors: Tetsuya Sugiyama, Takehisa Kajiyama, Akihide Takeshita, Noriyuki Yazaki
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Patent number: 6597966Abstract: Every time the cumulative number of revolutions of a spindle rotating motor reaches a cumulative number of revolutions set in a data table, a CPU reads out, from a data memory section, moving positions of a workpiece and tool at the reached cumulative number of revolutions and the next cumulative number of revolutions, and a spindle rotational speed instruction value at the reached cumulative number of revolutions. The CPU sets the reached cumulative number of revolutions as a start point and the next cumulative number of revolutions as an end point, and divides the interval between the start and end points at predetermined timings. The CPU determines moving positions of the workpiece and tool at divided timings on the basis of the readout moving positions of the workpiece and tool. The CPU outputs the spindle rotational speed instruction value as a spindle rotational speed instruction signal to a reference spindle rotational speed setting circuit to control the rotational speed of the spindle rotating motor.Type: GrantFiled: February 6, 2001Date of Patent: July 22, 2003Assignee: Star Micronics Co., Ltd.Inventors: Tetsuya Sugiyama, Takehisa Kajiyama
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Publication number: 20030030400Abstract: A machine tool and a control method therefor providing an improved machining accuracy even when a numerical control and electronic cam control coexist. The CPU determines the moving position of the workpiece, the tool, and the drilling tool according to the command from each channel machining sequence storage portion, and outputs the determined position as a command signal in response to the pulse signal generated at the pulse signal generating circuit. The workpiece, the tool, and the drilling tool are thereby electronic cam controlled. The CPU also determines the moving position of the workpiece and the tool according to the command from each channel machining sequence storage portion, and outputs the determined position as a command signal in response to the divided timing signal generated at the divided timing signal generating circuit. The workpiece and the tool are thereby numerically controlled.Type: ApplicationFiled: August 6, 2002Publication date: February 13, 2003Applicant: STAR MICRONICS CO., LTD.Inventors: Nobuyuki Endo, Yukihiro Inoue, Takehisa Kajiyama
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Publication number: 20020193906Abstract: A contour shape of a desired shape of a workpiece at section along a predetermined axis is divided into machining units. Each of the machining units includes a plurality of inflection points including a machining start point and a machining end point. Machining data at least necessary for performing machining is set for each of the machining units. Arrival times at the inflection points are calculated based on the machining data, and a position of at least one of the workpiece and the tool is calculated for each of the inflection points. For each of the machining units, a rotation angle position of the workpiece corresponding to the arrival time is set as an accumulated count value.Type: ApplicationFiled: June 13, 2002Publication date: December 19, 2002Applicant: STAR MICRONICS CO., LTD.Inventors: Tetsuya Sugiyama, Takehisa Kajiyama, Yoshihiro Sei, Masanori Hasegawa
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Publication number: 20020025758Abstract: The movement position of the roughing tool is calculated, in S109, by adding the finishing allowance to the movement position of the finishing tool so that the path of the roughing tool is shifted in the direction perpendicular to the rotation center axis of the main spindle rotation motor from the path of the finishing tool by the finishing allowance. Then, a gap between the movement position of the roughing tool in the direction of the rotation center axis of the main spindle rotation motor and the workpiece W is calculated, and when the gap is not larger than a predetermined value G, in S113, the movement position of the roughing tool is corrected in the direction perpendicular to the rotation center axis of the main spindle rotation motor so that the roughing tool does not cut in the inside of the finishing portion of the workpiece.Type: ApplicationFiled: August 13, 2001Publication date: February 28, 2002Applicant: STAR MICRONICS CO., LTD.Inventors: Yoshihiro Sei, Takehisa Kajiyama, Nobuyuki Endo, Kunihisa Shibazaki
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Publication number: 20010029404Abstract: Every time the cumulative number of revolutions of a spindle rotating motor reaches a cumulative number of revolutions set in a data table, a CPU reads out, from a data memory section, moving positions of a workpiece and tool at the reached cumulative number of revolutions and the next cumulative number of revolutions, and a spindle rotational speed instruction value at the reached cumulative number of revolutions. The CPU sets the reached cumulative number of revolutions as a start point and the next cumulative number of revolutions as an end point, and divides the interval between the start and end points at predetermined timings. The CPU determines moving positions of the workpiece and tool at divided timings on the basis of the readout moving positions of the workpiece and tool. The CPU outputs the spindle rotational speed instruction value as a spindle rotational speed instruction signal to a reference spindle rotational speed setting circuit to control the rotational speed of the spindle rotating motor.Type: ApplicationFiled: February 6, 2001Publication date: October 11, 2001Applicant: STAR MICRONICS CO., LTD.Inventors: Tetsuya Sugiyama, Takehisa Kajiyama