Patents by Inventor Takeru Ichie

Takeru Ichie has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11952641
    Abstract: A non oriented electrical steel sheet consists of a silicon steel sheet and an insulation coating. The silicon steel sheet includes an internally oxidized layer containing SiO2 in a surface thereof, an average thickness of the internally oxidized layer is 0.10 to 5.0 ?m, and a Vickers hardness in the internally oxidized layer is 1.15 to 1.5 times as compared with a Vickers hardness in a thickness central area.
    Type: Grant
    Filed: March 20, 2019
    Date of Patent: April 9, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Masaru Takahashi, Takeru Ichie, Tesshu Murakawa, Shinichi Matsui, Fuminobu Murakami
  • Publication number: 20240093322
    Abstract: A hot rolled steel sheet is for a non oriented electrical steel sheet, wherein vickers hardness at the widthwise edge is 180 Hv or more, a value obtained by subtracting a vickers hardness at the widthwise center from the vickers hardness at the widthwise edge is 10 to 100 Hv, ductile brittle transition temperature at the widthwise edge is 0° C. or less, a value obtained by subtracting the ductile brittle transition temperature at the widthwise edge from a ductile brittle transition temperature at the widthwise center is 10 to 100° C., and a value obtained by subtracting a sheet thickness at the widthwise edge from a sheet thickness at the widthwise center is 50 ?m or less.
    Type: Application
    Filed: February 19, 2021
    Publication date: March 21, 2024
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Yoshihiro ARITA, Takeru ICHIE, Fuminobu MURAKAMI
  • Publication number: 20230392225
    Abstract: There is provided a non-oriented electrical steel sheet in which, in a cross section of a base material in a sheet thickness direction, the number density N2-5 of precipitates with an equivalent circle diameter of 50 to 500 nm present in a range of 2.0 to 5.0 ?m from the surface of the base material in the sheet thickness direction is 0.30 pieces/?m2 or less, and the relationship between the number density N2-5 and the number density N0-2 of precipitates with an equivalent circle diameter of 50 to 500 nm present in a range from the surface of the base material to 2.0 ?m satisfies Formula (1): (N2-5)/(N0-2)?0.5??Formula (1).
    Type: Application
    Filed: March 31, 2022
    Publication date: December 7, 2023
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Nobusato MORISHIGE, Takeru ICHIE, Masato YASUDA, Masahide URAGO, Fuminobu MURAKAMI, Daichi HAMADA, Atsushi SHIBAYAMA, Kazumi MIZUKAMI, Daisuke ITABASHI
  • Publication number: 20230063410
    Abstract: A hot-rolled steel sheet for a non-oriented electrical steel sheet according to one aspect of the present invention contains, by mass %, C: 0.0050% or less, Si: 0.5% or more and 3.5% or less, Mn: 0.1% or more and 1.5% or less, Al: 0.1% or more and 1.5% or less, Cu: 0.01% or more and 0.10% or less, Sn: 0.01% or more and 0.20% or less, and a remainder including Fe and impurities, in which the hot-rolled steel sheet has a Cu concentration peak value of 0.12% or more in a range from a surface thereof to a depth of 10 ?m.
    Type: Application
    Filed: February 19, 2021
    Publication date: March 2, 2023
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Yoshihiro ARITA, Takeru ICHIE, Fuminobu MURAKAMI
  • Publication number: 20230046884
    Abstract: What is provided is a steel sheet for a non-oriented electrical steel sheet containing, in mass %, C: 0.0040% or less, Si: 1.9% or more and 3.5% or less, Al: 0.10% or more and 3.0% or less, Mn: 0.10% or more and 2.0% or less, P: 0.09% or less, S: 0.005% or less, N: 0.0040% or less, B: 0.0060% or less, and the remainder consisting of Fe and impurities, in which the recrystallization rate of the structure of a sheet thickness-direction cross section at each position 10 mm apart toward the sheet width center from each of both end portions in the sheet width direction is less than 50%, and, when the sheet width is represented by W, the recrystallization rate of the structure of a sheet thickness-direction cross section at the position of ¼W from each of both end portions in the sheet width direction is 50% or more.
    Type: Application
    Filed: February 19, 2021
    Publication date: February 16, 2023
    Applicant: NIPPON STEEL CORPORATION
    Inventor: Takeru ICHIE
  • Publication number: 20230013043
    Abstract: A hot-rolled steel sheet for non-oriented electrical steel sheets includes, by mass %: C: 0.0010% to 0.0050%; Si: 1.90% to 3.50%; Al: 0.10% to 3.00%; Mn: 0.05% to 2.00%; P: 0.100% or less; S: 0.005% or less; N: 0.0040% or less; B: 0.0060% or less; Sn: 0% to 0.50%; Sb: 0% to 0.50%; Cu: 0% to 0.50%; REM: 0% to 0.0400%; Ca: 0% to 0.0400%; Mg: 0% to 0.0400%; and a remainder including Fe and impurities, in which a hardness HD of a deformed structure of a thickness middle portion (½t position) in a sheet width direction end portion of the hot-rolled steel sheet for non-oriented electrical steel sheets is Hv 220 or less.
    Type: Application
    Filed: February 19, 2021
    Publication date: January 19, 2023
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Takeru ICHIE, Yoshihiro ARITA
  • Publication number: 20220380877
    Abstract: A hot-rolled steel sheet for a non-oriented electrical steel sheet containing, in mass %, components of C: 0.0010% to 0.0050%, Si: 1.90% to 3.50%, Al: 0.10% to 3.00%, Mn: 0.05% to 2.00%, P: 0.10% or less, S: 0.005% or less, N: 0.0040% or less and B: 0.0060% or less with a remainder consisting of Fe and impurities, in which, in a sheet width-direction end portion of the hot-rolled steel sheet for a non-oriented electrical steel sheet, a C concentration [atom %] in a crystal grain boundary is 3.0 or more times a P concentration [atom %], and the C concentration [atom %] in the crystal grain boundary of the hot-rolled steel sheet for a non-oriented electrical steel sheet is 3.5 or more times a C concentration in a crystal grain.
    Type: Application
    Filed: February 19, 2021
    Publication date: December 1, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Takeru ICHIE, Yoshihiro ARITA
  • Patent number: 11421297
    Abstract: A non-oriented electrical steel sheet includes a silicon steel sheet and an insulation coating. When t is a thickness of the silicon steel sheet and when PDR is defined as (PDR=(maximum?minimum)/minimum×100) which indicates a ratio concerned with maximum and minimum of number densities of AlN precipitates in three areas which are 1/10t area, ?t area, and ½t area from a surface of the silicon steel sheet along a thickness direction, the PDR is 50% or less.
    Type: Grant
    Filed: March 20, 2019
    Date of Patent: August 23, 2022
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Takeru Ichie, Masaru Takahashi, Fuminobu Murakami, Shinichi Matsui, Masahiro Yamamoto
  • Publication number: 20220154304
    Abstract: A non oriented electrical steel sheet consists of a silicon steel sheet and an insulation coating. The silicon steel sheet includes an internally oxidized layer containing SiO2 in a surface thereof, an average thickness of the internally oxidized layer is 0.10 to 5.0 ?m, and a vickers hardness in the internally oxidized layer is 1.15 to 1.5 times as compared with a vickers hardness in a thickness central area.
    Type: Application
    Filed: March 20, 2019
    Publication date: May 19, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Masaru TAKAHASHI, Takeru ICHIE, Tesshu MURAKAWA, Shinichi MATSUI, Fuminobu MURAKAMI
  • Publication number: 20220145418
    Abstract: A non oriented electrical steel sheet consists of a silicon steel sheet and an insulation coating. The silicon steel sheet contains Si, Al, and Mn as chemical composition, and an alignment degree to {5 5 7}<7 14 5> orientation in a central area along a thickness direction of the silicon steel sheet is 12 to 35.
    Type: Application
    Filed: March 20, 2019
    Publication date: May 12, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Takeru ICHIE, Masaru TAKAHASHI, Fuminobu MURAKAMI, Shinichi MATSUI, Masahiro YAMAMOTO
  • Patent number: 11124854
    Abstract: This non-oriented electrical steel sheet including, as a chemical composition, by mass %: C: 0.0100% or less; Si: more than 3.0% and 5.0% or less; Mn: 0.1 to 3.0%; P: 0.20% or less: S: 0.0018% or less: N: 0.0040% or less; Al: 0 to 0.9%; one or more selected from the group consisting of Sn and Sb: 0 to 0.100%; Cr 0 to 5.0%; Ni: 0 to 5.0%; Cu: 0 to 5.0%; Ca: 0 to 0.01%; rare earth elements (REM): 0 to 0.010%; and a remainder including Fe and impurities, in which an area ratio of a crystal structure A composed of crystal grains having a grain size of 100 ?m or greater in a cross section parallel to a rolled surface of the non-oriented electrical steel sheet is 1 to 30%, an average grain size of a crystal structure B that is a crystal structure other than the crystal structure A is 25 ?m or less, and a Vickers hardness HvA of the crystal structure A and a Vickers hardness HvB of the crystal structure B satisfy HvA/HvB?1.000.
    Type: Grant
    Filed: March 7, 2018
    Date of Patent: September 21, 2021
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Hiroshi Fujimura, Takeru Ichie, Yoshiaki Natori, Hiroyoshi Yashiki
  • Publication number: 20200399731
    Abstract: A non-oriented electrical steel sheet includes a silicon steel sheet and an insulation coating. When t is a thickness of the silicon steel sheet and when PDR is defined as (PDR=(maximum?minimum)/minimum×100) which indicates a ratio concerned with maximum and minimum of number densities of AlN precipitates in three areas which are 1/10t area, ?t area, and ½t area from a surface of the silicon steel sheet along a thickness direction, the PDR is 50% or less.
    Type: Application
    Filed: March 20, 2019
    Publication date: December 24, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Takeru ICHIE, Masaru TAKAHASHI, Fuminobu MURAKAMI, Shinichi MATSUI, Masahiro YAMAMOTO
  • Publication number: 20200232059
    Abstract: This non-oriented electrical steel sheet including, as a chemical composition, by mass %: C: 0.0100% or less; Si: more than 3.0% and 5.0% or less; Mn: 0.1 to 3.0%; P: 0.20% or less: S: 0.0018% or less: N: 0.0040% or less; Al: 0 to 0.9%; one or more selected from the group consisting of Sn and Sb: 0 to 0.100%; Cr 0 to 5.0%; Ni: 0 to 5.0%; Cu: 0 to 5.0%; Ca: 0 to 0.01%; rare earth elements (REM): 0 to 0.010%; and a remainder including Fe and impurities, in which an area ratio of a crystal structure A composed of crystal grains having a grain size of 100 ?m or greater in a cross section parallel to a rolled surface of the non-oriented electrical steel sheet is 1 to 30%, an average grain size of a crystal structure B that is a crystal structure other than the crystal structure A is 25 ?m or less, and a Vickers hardness HvA of the crystal structure A and a Vickers hardness HvB of the crystal structure B satisfy HvA/HvB?1.000.
    Type: Application
    Filed: March 7, 2018
    Publication date: July 23, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Hiroshi FUJIMURA, Takeru ICHIE, Yoshiaki NATORI, Hiroyoshi YASHIKI
  • Patent number: 10214791
    Abstract: A non-oriented electrical steel sheet containing: in mass%, C: 0.005% or less; Si: 0.1% to 2.0%; Mn: 0.05% to 0.6%; P: 0.100% or less; and Al: 0.5% or less, in which 10 pieces/?m3 or less in number density of non-magnetic precipitate AlN having an average diameter of 10 nm to 200 nm are contained, and an average magnetic flux density B50 in a rolling direction and in a direction perpendicular to rolling is 1.75 T or more. This non-oriented electrical steel sheet can be manufactured by two methods of a method of performing hot rolling annealing at a temperature of 750° C. to an Ac1 transformation point and a method of setting a coil winding temperature to 780° C. or higher and performing self annealing.
    Type: Grant
    Filed: May 30, 2017
    Date of Patent: February 26, 2019
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Masahiro Fujikura, Yoshiyuki Ushigami, Tesshu Murakawa, Shinichi Kanao, Makoto Atake, Takeru Ichie, Kojiro Hori
  • Publication number: 20170260598
    Abstract: A non-oriented electrical steel sheet containing: in mass%, C: 0.005% or less; Si: 0.1% to 2.0%; Mn: 0.05% to 0.6%; P: 0.100% or less; and Al: 0.5% or less, in which 10 pieces/?m3 or less in number density of non-magnetic precipitate AlN having an average diameter of 10 nm to 200 nm are contained, and an average magnetic flux density B50 in a rolling direction and in a direction perpendicular to rolling is 1.75 T or more. This non-oriented electrical steel sheet can be manufactured by two methods of a method of performing hot rolling annealing at a temperature of 750° C. to an Ac1 transformation point and a method of setting a coil winding temperature to 780° C. or higher and performing self annealing.
    Type: Application
    Filed: May 30, 2017
    Publication date: September 14, 2017
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Masahiro FUJIKURA, Yoshiyuki USHIGAMI, Tesshu MURAKAWA, Shinichi KANAO, Makoto ATAKE, Takeru ICHIE, Kojiro HORI
  • Patent number: 9728312
    Abstract: A non-oriented electrical steel sheet containing: in mass %, C: 0.005% or less; Si: 0.1% to 2.0%; Mn: 0.05% to 0.6%; P: 0.100% or less; and Al: 0.5% or less, in which 10 pieces/?m3 or less in number density of non-magnetic precipitate AlN having an average diameter of 10 nm to 200 nm are contained, and an average magnetic flux density B50 in a rolling direction and in a direction perpendicular to rolling is 1.75 T or more. This non-oriented electrical steel sheet can be manufactured by two methods of a method of performing hot rolling annealing at a temperature of 750° C. to an Ac1 transformation point and a method of setting a coil winding temperature to 780° C. or higher and performing self annealing.
    Type: Grant
    Filed: November 9, 2012
    Date of Patent: August 8, 2017
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Masahiro Fujikura, Yoshiyuki Ushigami, Tesshu Murakawa, Shinichi Kanao, Makoto Atake, Takeru Ichie, Kojiro Hori
  • Patent number: 9721706
    Abstract: A value of a parameter Q represented by “Q=([Ti]/48+[V]/51+[Zr]/91+[Nb]/93)/([C]/12)” is not less than 0.9 nor more than 1.1, when contents of Ti, V, Zr, Nb, and C (mass %) are represented as [Ti], [V], [Zr], [Nb], and [C] respectively. A matrix of a metal structure is a ferrite phase, and the metal structure does not contain a non-recrystallized structure. An average grain size of ferrite grains constituting the ferrite phase is not less than 30 ?m nor more than 200 ?m. A precipitate containing at least one selected from the group consisting of Ti, V, Zr, and Nb exists with a density of 1 particle/?m3 or more in the ferrite grain. An average grain size of the precipitate is not less than 0.002 ?m nor more than 0.2 ?m.
    Type: Grant
    Filed: August 17, 2012
    Date of Patent: August 1, 2017
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Masahiro Fujikura, Yoshiyuki Ushigami, Tesshu Murakawa, Shinichi Kanao, Makoto Atake, Takeru Ichie, Kojiro Hori, Shinichi Matsui
  • Patent number: 9512500
    Abstract: When contents of Ti, V, Zr, Nb, and C (mass %) are represented as [Ti], [V], [Zr], [Nb], and [C] respectively, a value of a parameter Q represented by “Q=([Ti]/48+[V]/51+[Zr]/91+[Nb]/93)/([C]/12)” is not less than 0.9 nor more than 1.1. A matrix of a metal structure is a ferrite phase, and the metal structure does not include a non-recrystallized structure. An average grain size of ferrite grains constituting the ferrite phase is not less than 10 ?m nor more than 200 ?m. A precipitate containing at least one selected from the group consisting of Ti, V, Zr, and Nb exists with a density of 10 ?m?3 or more in the ferrite grain. An average grain size of the precipitate is not less than 0.002 ?m nor more than 0.2 ?m.
    Type: Grant
    Filed: August 16, 2012
    Date of Patent: December 6, 2016
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Masahiro Fujikura, Yoshiyuki Ushigami, Tesshu Murakawa, Shinichi Kanao, Makoto Atake, Takeru Ichie, Kojiro Hori, Shinichi Matsui
  • Publication number: 20140238558
    Abstract: A non-oriented electrical steel sheet containing: in mass %, C: 0.005% or less; Si: 0.1% to 2.0%; Mn: 0.05% to 0.6%; P: 0.100% or less; and Al: 0.5% or less, in which 10 pieces/?m3 or less in number density of non-magnetic precipitate AlN having an average diameter of 10 nm to 200 nm are contained, and an average magnetic flux density B50 in a rolling direction and in a direction perpendicular to rolling is 1.75 T or more. This non-oriented electrical steel sheet can be manufactured by two methods of a method of performing hot rolling annealing at a temperature of 750° C. to an Ac1 transformation point and a method of setting a coil winding temperature to 780° C. or higher and performing self annealing.
    Type: Application
    Filed: November 9, 2012
    Publication date: August 28, 2014
    Inventors: Masahiro Fujikura, Yoshiyuki Ushigami, Tesshu Murakawa, Shinichi Kanao, Makoto Atake, Takeru Ichie, Kojiro Hori
  • Publication number: 20140113159
    Abstract: When contents of Ti, V, Zr, Nb, and C (mass %) are represented as [Ti], [V], [Zr], [Nb], and [C] respectively, a value of a parameter Q represented by “Q=([Ti]/48+[V]/51+[Zr]/91+[Nb]/93)/([C]/12)” is not less than 0.9 nor more than 1.1. A matrix of a metal structure is a ferrite phase, and the metal structure does not include a non-recrystallized structure. An average grain size of ferrite grains constituting the ferrite phase is not less than 10 ?m nor more than 200 ?m. A precipitate containing at least one selected from the group consisting of Ti, V, Zr, and Nb exists with a density of 10 ?m?3 or more in the ferrite grain. An average grain size of the precipitate is not less than 0.002 ?m nor more than 0.2 ?m.
    Type: Application
    Filed: August 16, 2012
    Publication date: April 24, 2014
    Inventors: Masahiro Fujikura, Yoshiyuki Ushigami, Tesshu Murakawa, Shinichi Kanao, Makoto Atake, Takeru Ichie, Kojiro Hori, Shinichi Matsui