Patents by Inventor Takeshi IKEGAYA

Takeshi IKEGAYA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240131597
    Abstract: A lathe system includes a spindle capable of gripping a bar and moving back and forth in an axial direction of the bar and a tool post to which a first tool is attached. The lathe system can manufacture a plurality of products having an identical shape from the bar by repeating a machining of the bar, a cutting off of a machined portion of the bar, and a grip change by the spindle, the grip change by the spindle comprising releasing the bar, moving back, and re-gripping the bar at a predetermined gripping position. The lathe system further includes a gripping position selecting unit capable of selecting a special gripping position at which the spindle re-grips the bar when a state of the machine tool system meets a predetermined condition, the special gripping position being different from the predetermined gripping position.
    Type: Application
    Filed: October 17, 2023
    Publication date: April 25, 2024
    Inventors: TAKUJI UCHIYAMA, KATSUHIRO SHINOMIYA, TAKESHI IKEGAYA, NORIO KAKU
  • Publication number: 20240109129
    Abstract: A machine tool system of the present invention includes a rotatable spindle capable of releasably gripping a bar, a pusher that biases the bar from a rear end thereof toward a front end thereof to be movable together with the bar in a Z1-axis direction thereof, and an abnormality determining unit that determines whether an abnormality occurs by monitoring movement of the pusher in the Z1-axis direction. The spindle is movable in the Z1-axis direction, and the abnormality determining unit determines that a first abnormality occurs when the moving distance of the spindle differs from the moving distance of the pusher in a state that the spindle grips the bar.
    Type: Application
    Filed: October 2, 2023
    Publication date: April 4, 2024
    Inventors: TAKUJI UCHIYAMA, TAKESHI IKEGAYA
  • Publication number: 20240066603
    Abstract: Provided is a machine tool and a method for controlling the machine tool capable of precisely determine a success or a failure of a cut-off. An NC lathe performs a cut-off of a workpiece gripped by a first spindle and a second spindle and then performs a separation movement of the second spindle in a direction separating from the first spindle. The NC lathe includes a movement controlling unit adapted to perform a stop control of the first spindle at a command position of the first spindle during the separation movement of the second spindle and a cut-off success or failure determining unit adapted to monitor a positional deviation of the first spindle during the separation movement of the second spindle to determine a success or a failure of the cut-off, the positional deviation being a difference between the command position and an actual position of the first spindle.
    Type: Application
    Filed: November 6, 2023
    Publication date: February 29, 2024
    Inventors: KOICHIRO SHIGAMA, TAKESHI IKEGAYA
  • Publication number: 20240058914
    Abstract: A machine tool capable of facilitating the setting of the vibration cutting conditions. A control unit acquires a feed speed of a object to be fed without a vibration (Fa), a number of rotations of a spindle required for a single cycle of the vibration (K), and a returning amount (R) representing a distance of a returning feed per the single cycle of the vibration. According to the acquired parameters, the control unit decides at least one parameter among a cutting amount (D) representing a distance of a change in a position of the object per the single cycle of the vibration, a cutting feed speed (F) of the object, and a returning feed speed (B) of the object. The control unit controls the position of the object to be fed with the vibration at least according to the decided parameter.
    Type: Application
    Filed: November 1, 2023
    Publication date: February 22, 2024
    Inventors: KATSUHIRO SHINOMIYA, TAKESHI IKEGAYA, SHOTARO KAMO
  • Publication number: 20230060229
    Abstract: A controller of a machine tool determines in accordance with a machining program whether a first tool post is used to machine an unfinished workpiece. When the unfinished workpiece needs machining before terminating a continuous machining and when the controller determines that the first tool post is used to machine the unfinished workpiece W2, the controller simultaneously advances a first system and a second system in accordance with the machining program while preventing machining a workpiece held by the first spindle. When the controller determines that the first tool post is not used to machine the unfinished workpiece, the controller stops the first system and advances the second system in accordance with the machining program.
    Type: Application
    Filed: August 9, 2022
    Publication date: March 2, 2023
    Inventors: Shotaro KAMO, Takeshi IKEGAYA, Koichiro SHIGAMA
  • Patent number: 9904273
    Abstract: A machine tool includes a tool post having a tool unit for machining a workpiece, operation control means for controlling the operation of the tool unit in accordance with a plurality of commands described in a numerical control program and movement limiting means for inhibiting entry of the tool unit into a no-entry region. The plurality of commands include a limit value setting command for calculating a limit value of a position of the tool unit avoiding interference with a machine element located within a movable region of the tool unit and for determining the no-entry region by the calculated limit value. Upon reading the limit value setting command out of the numerical control program, the operation control means calculates the limit value and determines the no-entry region by the calculated limit value.
    Type: Grant
    Filed: February 6, 2015
    Date of Patent: February 27, 2018
    Assignee: STAR MICRONICS CO., LTD.
    Inventor: Takeshi Ikegaya
  • Publication number: 20150309501
    Abstract: A machine tool includes a tool post having a tool unit for machining a workpiece, operation control means for controlling the operation of the tool unit in accordance with a plurality of commands described in a numerical control program and movement limiting means for inhibiting entry of the tool unit into a no-entry region. The plurality of commands include a limit value setting command for calculating a limit value of a position of the tool unit avoiding interference with a machine element located within a movable region of the tool unit and for determining the no-entry region by the calculated limit value. Upon reading the limit value setting command out of the numerical control program, the operation control means calculates the limit value and determines the no-entry region by the calculated limit value.
    Type: Application
    Filed: February 6, 2015
    Publication date: October 29, 2015
    Inventor: Takeshi IKEGAYA