Patents by Inventor Takeshi Kyoda
Takeshi Kyoda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20110290299Abstract: Provided is a solar cell module in which a stress of a solar cell string is relieved. A solar cell module includes a plurality of solar cell elements, each including a light receiving surface and a back surface positioned on a back side of the light receiving surface, and a plurality of conductor wires, each connecting one of the solar cell elements to any of the solar cell elements which is adjacent thereto and including connecting portions to be connected to one surface of one of the solar cell elements, wherein the plurality of solar cell elements is protruded toward the light receiving surface side in a perpendicular section to a longitudinal direction of the connecting portions.Type: ApplicationFiled: January 29, 2010Publication date: December 1, 2011Applicant: KYOCERA CORPORATIONInventors: Takeshi Kyoda, Tetsuo Niwa, Motoi Tamaki
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Publication number: 20110277814Abstract: Disclosed is a solar cell module wherein the stresses exerted on a solar cell module are relaxed. Specifically, disclosed is a solar cell module which comprises: a plurality of solar cell elements each including a light receiving surface and a rear surface positioned on a reverse side oppositely away from the light receiving surface; and leads connecting one of the solar cell elements and another adjacent solar cell element and including a connection portion connected to one surface of the one solar cell element. At least one of the solar cell elements has a wavy shape in a lengthwise direction of the connection portion.Type: ApplicationFiled: January 29, 2010Publication date: November 17, 2011Applicant: KYOCERA CORPORATIONInventors: Takeshi Kyoda, Tetsuo Niwa
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Publication number: 20050115602Abstract: A photo-electric conversion array is formed by connecting photo-electric conversion cells in series. Each photo-electric conversion cell includes: a substrate, at least one main surface of which is made of a conductor layer; plural crystalline semiconductor particles provided on the conductor surface of the substrate; an insulation layer filled in clearances among the crystalline semiconductor particles; a transparent electric conducting layer provided above the plural crystalline semiconductor particles; a collector electrode, formed on the transparent electric conducting layer, to collect electricity from the transparent electric conducting layer.Type: ApplicationFiled: July 15, 2004Publication date: June 2, 2005Inventors: Hirofumi Senta, Takeshi Kyoda, Kenichi Okada, Hisao Arimune
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Patent number: 6844568Abstract: There is disclosed a photoelectric conversion device which is manufactured by depositing numerous crystalline semiconductor particles of one conductivity type on a substrate having an electrode of one side to join the crystalline semiconductor particles to the substrate, interposing an insulator among the crystalline semiconductor particles, forming a semiconductor layer of the opposite conductivity type over the crystalline semiconductor particles, and connecting an electrode to the semiconductor layer of the opposite conductivity type, in which the insulator comprises a mixture or reaction product of polysiloxane and polycarbosilane. The insulator interposed among the crystalline semiconductor particles is free from defects such as cracking and peeling, so that a low cost photoelectric conversion device with high reliability can be provided.Type: GrantFiled: April 25, 2003Date of Patent: January 18, 2005Assignee: Kyocera CorporationInventors: Yoji Seki, Takeshi Kyoda, Yoshio Miura, Hisao Arimune
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Publication number: 20040007753Abstract: There is disclosed a photoelectric conversion device which is manufactured by depositing numerous crystalline semiconductor particles of one conductivity type on a substrate having an electrode of one side to join the crystalline semiconductor particles to the substrate, interposing an insulator among the crystalline semiconductor particles, forming a semiconductor layer of the opposite conductivity type over the crystalline semiconductor particles, and connecting an electrode to the semiconductor layer of the opposite conductivity type, in which the insulator comprises a mixture or reaction product of polysiloxane and polycarbosilane. The insulator interposed among the crystalline semiconductor particles is free from defects such as cracking and peeling, so that a low cost photoelectric conversion device with high reliability can be provided.Type: ApplicationFiled: April 25, 2003Publication date: January 15, 2004Applicant: KYOCERA CORPORATIONInventors: Yoji Seki, Takeshi Kyoda, Yoshio Miura, Hisao Arimune
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Patent number: 6664567Abstract: A photoelectric conversion device is provided, which comprises: a substrate serving as an electrode; numerous crystalline semiconductor particles containing a first conductivity-type impurity deposited on the substrate to join thereto; an insulator provided among the crystalline semiconductor particles; and a semiconductor layer containing an impurity of the opposite conductivity-type to which another electrode is connected, which semiconductor layer being provided over the crystalline semiconductor particles, wherein the crystalline semiconductor particles comprise silicon, and the insulator comprises a glass material which contains at least 1 wt % and at most 20 wt % tin oxide. By this arrangement, it is possible to form a good insulator capable of filling spaces among the crystalline semiconductor particles and preventing defects such as cracking, bubbling and abnormal deposition from occurring, and consequently to provide a photoelectric conversion device with high reliability at low cost.Type: GrantFiled: June 26, 2002Date of Patent: December 16, 2003Assignee: Kyocera CorporationInventors: Takeshi Kyoda, Jun Fukuda, Shinya Kawai, Hisao Arimune
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Patent number: 6653552Abstract: There is provided a photoelectric conversion device comprising a lower electrode, numerous crystalline semiconductor particles of one conductivity type deposited on the lower electrode, an insulator interposed among the crystalline semiconductor particles, and a semiconductor layer of the opposite conductivity type provided over the crystalline semiconductor particles, in which a pyramidal projection having a cross section in the shape of a trapezoid or triangle and a lateral face that faces one of the crystalline semiconductor particles is provided between the crystalline semiconductor particles. In this device, light incident on areas among the crystalline semiconductor particles is reflected or refracted by the pyramidal projection and directed into the crystalline semiconductor particles. Accordingly, this device can achieve high conversion efficiency.Type: GrantFiled: February 22, 2002Date of Patent: November 25, 2003Assignee: Kyocera CorporationInventors: Shin Sugawara, Takeshi Kyoda, Nobuyuki Kitahara, Hisao Arimune, Toshifumi Kiyohara, Ken Watanuki
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Patent number: 6620996Abstract: An insulator is formed on a substrate, on which numerous first conductivity-type crystalline semiconductor particles are deposited on and brought into contact with the substrate. A second conductivity-type semiconductor layer for forming a PN-junction between the layer and the crystalline semiconductor particles is formed over the crystalline semiconductor particles and the insulator. The second conductivity-type semiconductor layer comprises a semiconductor layer including a crystalline semiconductor and an amorphous semiconductor in a mixed manner.Type: GrantFiled: May 25, 2001Date of Patent: September 16, 2003Assignee: Kyocera CorporationInventors: Shin Sugawara, Takeshi Kyoda, Hisao Arimune
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Patent number: 6620997Abstract: In a photoelectric conversion device having numerous crystalline semiconductor grains deposited on a substrate, the substrate includes an aluminum layer or an aluminum alloy layer, an intermediate layer, and a base material layer, in which the intermediate layer is arranged such that it is composed mainly of one or a plurality of elements selected from among nickel, titanium, chromium, and cobalt. With the constitution as above, it is possible to suppress reaction between the aluminum electrode layer and the base material layer, thereby maintaining the high adhesiveness of the aluminum electrode layer. A photoelectric conversion device with high reliability and high conversion efficiency is therefore realized.Type: GrantFiled: October 29, 2001Date of Patent: September 16, 2003Assignee: Kyocera CorporationInventors: Takeshi Kyoda, Shin Sugawara, Hisao Arimune, Nobuyuki Kitahara
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Patent number: 6610920Abstract: Plasma is generated from a plasma generating gas comprising an inert gas and hydrogen gas. Silicon material is passed through the plasma and heated so as to form a crystalline silicon particle containing hydrogen at a concentration of 1×1016-1×1020. A great number of the crystalline silicon particles of p-type or n-type are deposited on a substrate as the electrode of one side. An insulator is formed among the crystalline silicon particles on the substrate, and a n-type or p-type semiconductor layer is formed over the crystalline silicon particles, thereby fabricating a photoelectric conversion device. The photoelectric conversion device using the crystalline silicon particles exhibits high photoelectric conversion efficiency.Type: GrantFiled: September 26, 2001Date of Patent: August 26, 2003Assignee: Kyocera CorporationInventors: Shin Sugawara, Takeshi Kyoda, Hisao Arimune
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Patent number: 6563041Abstract: This photoelectric conversion device comprises a lower electrode, numerous p-type crystalline semiconductor particles deposited thereon, an insulator formed among the crystalline semiconductor particles, and a n-type semiconductor layer formed on the side of the upper portions of the crystalline semiconductor particles. The insulator is formed of a translucent material, and the surface of the lower electrode has been subjected to roughening treatment. Roughening the surface of the lower electrode allows light incident on the surface of the lower electrode to be scattered and directed to the crystalline semiconductor particles so that the photoelectric conversion efficiency is improved.Type: GrantFiled: November 27, 2001Date of Patent: May 13, 2003Assignee: Kyocera CorporationInventors: Shin Sugawara, Takeshi Kyoda, Nobuyuki Kitahara, Hisao Arimune
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Patent number: 6552405Abstract: A photoelectric conversion device according to the present invention comprises an aluminum substrate or a substrate formed with an aluminum layer thereon, numerous p type crystalline semiconductor particles deposited on the substrate, an insulator interposed among the numerous p type crystalline semiconductor particles, and a n type semiconductor region formed on the upper portions of the p type crystalline semiconductor particles. An alloy portion comprising the aluminum and the semiconductor material is formed in a boundary part between the aluminum layer and the p type crystalline semiconductor particles, and a p+ region is formed in an interfacial part between the alloy portion and the p type crystalline semiconductor particle on the side of the p type crystalline semiconductor particle.Type: GrantFiled: July 26, 2001Date of Patent: April 22, 2003Assignee: Kyocera CorporationInventors: Shin Sugawara, Takeshi Kyoda, Hisao Arimune
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Publication number: 20030047735Abstract: A photoelectric conversion device is provided, which comprises: a substrate serving as an electrode; numerous crystalline semiconductor particles containing a first conductivity-type impurity deposited on the substrate to join thereto; an insulator provided among the crystalline semiconductor particles; and a semiconductor layer containing an impurity of the opposite conductivity-type to which another electrode is connected, which semiconductor layer being provided over the crystalline semiconductor particles, wherein the crystalline semiconductor particles comprise silicon, and the insulator comprises a glass material which contains at least 1 wt % and at most 20 wt % tin oxide. By this arrangement, it is possible to form a good insulator capable of filling spaces among the crystalline semiconductor particles and preventing defects such as cracking, bubbling and abnormal deposition from occurring, and consequently to provide a photoelectric conversion device with high reliability at low cost.Type: ApplicationFiled: June 26, 2002Publication date: March 13, 2003Inventors: Takeshi Kyoda, Jun Fukuda, Shinya Kawai, Hisao Arimune
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Publication number: 20020162585Abstract: There is provided a photoelectric conversion device comprising a lower electrode, numerous crystalline semiconductor particles of one conductivity type deposited on the lower electrode, an insulator interposed among the crystalline semiconductor particles, and a semiconductor layer of the opposite conductivity type provided over the crystalline semiconductor particles, in which a pyramidal projection having a cross section in the shape of a trapezoid or triangle and a lateral face that faces one of the crystalline semiconductor particles is provided between the crystalline semiconductor particles. In this device, light incident on areas among the crystalline semiconductor particles is reflected or refracted by the pyramidal projection and directed into the crystalline semiconductor particles. Accordingly, this device can achieve high conversion efficiency.Type: ApplicationFiled: February 22, 2002Publication date: November 7, 2002Inventors: Shin Sugawara, Takeshi Kyoda, Nobuyuki Kitahara, Hisao Arimune, Toshifumi Kiyohara, Ken Watanuki
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Publication number: 20020134420Abstract: In a photoelectric conversion device having numerous crystalline semiconductor grains deposited on a substrate, the substrate includes an aluminum layer or an aluminum alloy layer, an intermediate layer, and a base material layer, in which the intermediate layer is arranged such that it is composed mainly of one or a plurality of elements selected from among nickel, titanium, chromium, and cobalt. With the constitution as above, it is possible to suppress reaction between the aluminum electrode layer and the base material layer, thereby maintaining the high adhesiveness of the aluminum electrode layer. A photoelectric conversion device with high reliability and high conversion efficiency is therefore realized.Type: ApplicationFiled: October 29, 2001Publication date: September 26, 2002Applicant: KYOCERA CORPORATIONInventors: Takeshi Kyoda, Shin Sugawara, Hisao Arimune, Nobuyuki Kitahara
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Publication number: 20020117667Abstract: This photoelectric conversion device comprises a lower electrode, numerous p-type crystalline semiconductor particles deposited thereon, an insulator formed among the crystalline semiconductor particles, and a n-type semiconductor layer formed on the side of the upper portions of the crystalline semiconductor particles. The insulator is formed of a translucent material, and the surface of the lower electrode has been subjected to roughening treatment. Roughening the surface of the lower electrode allows light incident on the surface of the lower electrode to be scattered and directed to the crystalline semiconductor particles so that the photoelectric conversion efficiency is improved.Type: ApplicationFiled: November 27, 2001Publication date: August 29, 2002Applicant: KYOCERA CORPORATIONInventors: Shin Sugawara, Takeshi Kyoda, Nobuyuki Kitahara, Hisao Arimune
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Patent number: 6437234Abstract: A method of manufacturing a photoelectric conversion device according to the present invention comprises the steps of: applying numerous glass particles having a particle size before baking being 5 to 25% of that of crystalline semiconductor particles to a substrate having an electrode of one side; depositing the crystalline semiconductor particles on the layer of the glass particles; pressing the crystalline semiconductor particles against the substrate; and subjecting them to baking, whereby manufacturing a photoelectric conversion device in which the crystalline semiconductor particles and the substrate have been joined together as well as an insulator has been interposed among the crystalline semiconductor particles. Accordingly, the photoelectric conversion device has good conversion efficiency and is manufactured at a low cost.Type: GrantFiled: July 26, 2001Date of Patent: August 20, 2002Assignee: Kyocera CorporationInventors: Takeshi Kyoda, Shin Sugawara, Hisao Arimune
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Publication number: 20020056474Abstract: Plasma is generated from a plasma generating gas comprising an inert gas and hydrogen gas. Silicon material is passed through the plasma and heated so as to form a crystalline silicon particle containing hydrogen at a concentration of 1×1016-1×1020. A great number of the crystalline silicon particles of p-type or n-type are deposited on a substrate as the electrode of one side. An insulator is formed among the crystalline silicon particles on the substrate, and a n-type or p-type semiconductor layer is formed over the crystalline silicon particles, thereby fabricating a photoelectric conversion device. The photoelectric conversion device using the crystalline silicon particles exhibits high photoelectric conversion efficiency.Type: ApplicationFiled: September 26, 2001Publication date: May 16, 2002Applicant: KYOCERA CORPORATIONInventors: Shin Sugawara, Takeshi Kyoda, Hisao Arimune
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Publication number: 20020036009Abstract: A method of manufacturing a photoelectric conversion device according to the present invention comprises the steps of: applying numerous glassparticles having a particle size before baking being 5 to 25% of that of crystalline semiconductor particles to a substrate having an electrode of one side; depositing the crystalline semiconductor particles on the layer of the glassparticles; pressing the crystalline semiconductor particles against the substrate; and subjecting them to 3 baking, whereby manufacturing a photoelectric conversion device in which the crystalline semiconductor particles and the substrate have been joined together as well as an insulator has been interposed among the crystalline semiconductor particles. Accordingly, the photoelectric conversion device has good conversion efficiency and is manufactured at a low cost.Type: ApplicationFiled: July 26, 2001Publication date: March 28, 2002Applicant: KYOCERA CORPORATIONInventors: Takeshi Kyoda, Shin Sugawara, Hisao Arimune
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Publication number: 20020033514Abstract: A photoelectric conversion device according to the present invention comprises an aluminum substrate or a substrate formed with an aluminum layer thereon, numerous p type crystalline semiconductor particles deposited on the substrate, an insulator interposed among the numerous p type crystalline semiconductor particles, and a n type semiconductor region formed on the upper portions of the p type crystalline semiconductor particles. An alloy portion comprising the aluminum and the semiconductor material is formed in a boundary part between the aluminum layer and the p type crystalline semiconductor particles, and a p+ region is formed in an interfacial part between the alloy portion and the p type crystalline semiconductor particle on the side of the p type crystalline semiconductor particle.Type: ApplicationFiled: July 26, 2001Publication date: March 21, 2002Applicant: KYOCERA CORPORATIONInventors: Shin Sugawara, Takeshi Kyoda, Hisao Arimune