Patents by Inventor Takeshi Yamao

Takeshi Yamao has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10399854
    Abstract: A silicon nitride powder having a specific surface area of 4.0 to 9.0 m2/g, a ? phase proportion of less than 40 mass %, and an oxygen content of 0.20 to 0.95 mass %, wherein a frequency distribution curve obtained by measuring a volume-based particle size distribution by a laser diffraction scattering method has two peaks, peak tops of the peaks are present respectively at 0.4 to 0.7 ?m and 1.5 to 3.0 ?m, a ratio of frequencies of the peak tops ((frequency of the peak top in a particle diameter range of 0.4 to 0.7 ?m)/(frequency of the peak top in a particle diameter range of 1.5 to 3.0 ?m)) is 0.5 to 1.5, and a ratio D50/DBET (?m/?m) of a median diameter D50 (?m) determined by the measurement of particle size distribution to a specific surface area-equivalent diameter DBET (?m) calculated from the specific surface area is 3.5 or more.
    Type: Grant
    Filed: June 16, 2015
    Date of Patent: September 3, 2019
    Assignee: Ube Industries, Ltd.
    Inventors: Takeshi Yamao, Michio Honda, Shinsuke Jida
  • Publication number: 20170174515
    Abstract: A silicon nitride powder to be used in a slurry for forming a mold release layer of a polycrystalline silicon casting mold, wherein the specific surface area thereof is 5-50 m2/g, the proportion of amorphous silicon nitride is 1.0-25.0 mass %, and the oxygen content is 0.6-2.5 mass %. A silicon nitride powder slurry for use in mold release material and capable of forming, on a polycrystalline silicon casting mold, a mold release layer which exhibits favorable mold release properties and exhibits favorable adhesion to the casting mold after casting the polycrystalline silicon ingot, and a method for producing the same. A silicon nitride powder for mold release material, a silicon nitride powder for a slurry use for obtaining the silicon nitride powder slurry for use in the mold release material, and a method for producing the same. A polycrystalline silicon casting mold which exhibits favorable mold release properties of a polycrystalline silicon ingot; and method for producing the same.
    Type: Application
    Filed: February 9, 2015
    Publication date: June 22, 2017
    Inventors: Takeshi Yamao, Michio Honda, Shinsuke Jida
  • Publication number: 20170107109
    Abstract: A silicon nitride powder having a specific surface area of 4.0 to 9.0 m2/g, a ? phase proportion of less than 40 mass %, and an oxygen content of 0.20 to 0.95 mass %, wherein a frequency distribution curve obtained by measuring a volume-based particle size distribution by a laser diffraction scattering method has two peaks, peak tops of the peaks are present respectively at 0.4 to 0.7 ?m and 1.5 to 3.0 ?m, a ratio of frequencies of the peak tops ((frequency of the peak top in a particle diameter range of 0.4 to 0.7 ?m)/(frequency of the peak top in a particle diameter range of 1.5 to 3.0 ?m)) is 0.5 to 1.5, and a ratio D50/DBET (?m/?m) of a median diameter D50 (?m) determined by the measurement of particle size distribution to a specific surface area-equivalent diameter DBET (?m) calculated from the specific surface area is 3.5 or more.
    Type: Application
    Filed: June 16, 2015
    Publication date: April 20, 2017
    Inventors: Takeshi Yamao, Michio Honda, Shinsuke Jida
  • Publication number: 20160159648
    Abstract: A silicon nitride powder for a release agent of a polycrystalline silicon ingot casting mold, having a specific surface area of 5 to 40 m2/g, wherein, assuming that a content ratio of oxygen present in a particle surface layer is FSO (mass %), a content ratio of oxygen present inside a particle is FIO (mass %), and the specific surface area is FS (m2/g), FS/FSO is 8 to 30 and FS/FIO is 22 or more, and a ratio D10/D90 between a 10 vol % diameter D10 and a 90 vol % diameter D90 in a measurement of a particle size distribution on a volume basis by a laser diffraction particle size distribution meter of 0.05 to 0.20.
    Type: Application
    Filed: July 9, 2014
    Publication date: June 9, 2016
    Inventors: Takeshi Yamao, Michio Honda, Shinsuke Jida, Takayuki Fujii
  • Patent number: 9085462
    Abstract: A method of producing a silicon nitride powder includes heating an amorphous Si—N(—H)-based compound in which assuming that the specific surface area is RS (m2/g) and the oxygen content ratio is RO (mass %), RS/RO is 500 or more, at a temperature rising rate of 12 to 100° C./min in a temperature range from 1,000 to 1,400° C. while flowing the compound by a continuous firing furnace.
    Type: Grant
    Filed: March 25, 2013
    Date of Patent: July 21, 2015
    Assignee: Ube Industries, Inc.
    Inventors: Koji Shibata, Takuji Ohmaru, Takeshi Yamao, Masataka Fujinaga, Michio Honda, Takayuki Fujii
  • Patent number: 9022343
    Abstract: A polycrystalline silicon ingot casting mold, and method for producing same. Mold release material being obtained by blending a silicon nitride powder (A) having an average particle diameter along the short axis of 0.6 to 13 ?m with a silicon nitride powder (B) having an average particle diameter along the short axis of 0.1 to 0.3 ?m at a weight ratio of 5:5 to 9:1; coating the mold surface with the slurry; and a heating the mold at 800 to 1200° C. in an atmosphere containing oxygen.
    Type: Grant
    Filed: July 27, 2011
    Date of Patent: May 5, 2015
    Assignee: Ube Industries, Ltd.
    Inventors: Takeshi Yamao, Michio Honda, Shinsuke Jida
  • Patent number: 8973888
    Abstract: Provided are a polycrystalline silicon ingot casting mold and a method for producing a polycrystalline silicon ingot casting mold, with which high-quality silicon ingots can be obtained at high yields by minimizing sticking with the surfaces of the silicon ingot casting mold, and losses and damages that occur when solidified silicon ingot is released from the mold. The method for producing a polycrystalline silicon ingot casting mold having a release layer, including: forming a slurry by mixing a silicon nitride powder with water, coating the surface of the mold with the slurry, and heating the mold at 400 to 800° C. in an atmosphere containing oxygen, after coating the slurry.
    Type: Grant
    Filed: June 26, 2013
    Date of Patent: March 10, 2015
    Assignee: Ube Industries, Ltd.
    Inventors: Takeshi Yamao, Takayuki Fujii, Shinsuke Jida
  • Publication number: 20150056121
    Abstract: A method of producing a silicon nitride powder includes heating an amorphous Si—N(—H)-based compound in which assuming that the specific surface area is RS (m2/g) and the oxygen content ratio is RO (mass %), RS/RO is 500 or more, at a temperature rising rate of 12 to 100° C./min in a temperature range from 1,000 to 1,400° C. while flowing the compound by a continuous firing furnace.
    Type: Application
    Filed: March 25, 2013
    Publication date: February 26, 2015
    Applicant: Ube Industries, Ltd.
    Inventors: Koji Shibata, Takuji Ohmaru, Takeshi Yamao, Masataka Fujinaga, Michio Honda, Takayuki Fujii
  • Patent number: 8864481
    Abstract: Mold for casting a polycrystalline silicon ingot, and a silicon nitride powder for a mold release material thereof, a slurry containing a silicon nitride power for a mold release layer thereof, and a mold release material for casting thereof. The present invention relates to a silicon nitride powder for a mold release material of a mold for casting a polycrystalline silicon ingot characterized in that the percentage of primary particles of granular crystals monodispersed in powders is not less than 95% in terms of the area ratio calculated by analysis of an SEM image.
    Type: Grant
    Filed: July 27, 2011
    Date of Patent: October 21, 2014
    Assignee: Ube Industries, Ltd.
    Inventors: Takeshi Yamao, Michio Honda, Shinsuke Jida
  • Publication number: 20140158858
    Abstract: Provided are a polycrystalline silicon ingot casting mold and a method for producing a polycrystalline silicon ingot casting mold, with which high-quality silicon ingots can be obtained at high yields by minimizing sticking with the surfaces of the silicon ingot casting mold, and losses and damages that occur when solidified silicon ingot is released from the mold. The method for producing a polycrystalline silicon ingot casting mold having a release layer, including: forming a slurry by mixing a silicon nitride powder with water, coating the surface of the mold with the slurry, and heating the mold at 400 to 800° C. in an atmosphere containing oxygen, after coating the slurry.
    Type: Application
    Filed: June 26, 2013
    Publication date: June 12, 2014
    Inventors: Takeshi Yamao, Takayuki Fujii, Shinsuke Jida
  • Patent number: 8628687
    Abstract: An oxynitride phosphor includes an ?-sialon as the main component, which is represented by the formula: MxSi12?(m+n)Al(m+n)OnN16?n:Lny (wherein 0.3?x+y<1.5, 0<y<0.7, 0.3?m<4.5, 0<n<2.25, and assuming that the atomic valence of the metal M is a and the atomic valence of the lanthanide metal Ln is b, m=ax+by) and in which the aggregation index, A1=D50/DBET?3.0 or the aggregation index A2=D50/Dparticle?3.0; and a production method and usage of the phosphor.
    Type: Grant
    Filed: September 12, 2012
    Date of Patent: January 14, 2014
    Assignee: Ube Industries, Ltd.
    Inventors: Takeshi Yamao, Tetsuo Yamada, Shin-ichi Sakata
  • Publication number: 20130273189
    Abstract: Mold for casting a polycrystalline silicon ingot, and a silicon nitride powder for a mold release material thereof, a slurry containing a silicon nitride power for a mold release layer thereof, and a mold release material for casting thereof. The present invention relates to a silicon nitride powder for a mold release material of a mold for casting a polycrystalline silicon ingot characterized in that the percentage of primary particles of granular crystals monodispersed in powders is not less than 95% in terms of the area ratio calculated by analysis of an SEM image.
    Type: Application
    Filed: July 27, 2011
    Publication date: October 17, 2013
    Applicant: UBE INDUSTRIES, LTD.
    Inventors: Takeshi Yamao, Michio Honda, Shinsuke Jida
  • Publication number: 20130264460
    Abstract: A polycrystalline silicon ingot casting mold, and method for producing same. Mold release material being obtained by blending a silicon nitride powder (A) having an average particle diameter along the short axis of 0.6 to 13 ?m with a silicon nitride powder (B) having an average particle diameter along the short axis of 0.1 to 0.3 ?m at a weight ratio of 5:5 to 9:1; coating the mold surface with the slurry; and a heating the mold at 800 to 1200° C. in an atmosphere containing oxygen.
    Type: Application
    Filed: July 27, 2011
    Publication date: October 10, 2013
    Applicant: UBE INDUSTRIES, LTD.
    Inventors: Takeshi Yamao, Michio Honda, Shinsuke Jida
  • Publication number: 20130037843
    Abstract: A light emitting transistor of the present invention has a light emitting layer, both a source electrode and a drain electrode both of which are connected with the light emitting layer electrically, an insulation layer arranged on the light emitting layer, a gate electrode arranged on the insulation layer. The light emitting layer is made from an organic semiconductor material. The light emitting transistor has also a periodic structure and the gate electrode to which an AC voltage is applied. And the emission intensity can be high, and width of the emission spectrum can be reduced. In addition, it is easy to control the amplitude of the emitting light and the width of emission spectrum reproducibly.
    Type: Application
    Filed: February 9, 2011
    Publication date: February 14, 2013
    Inventors: Takeshi Yamao, Shu Hotta, Yoichi Sakurai, Yoshitaka Makino, Kohei Terasaki, Akinori Okada
  • Publication number: 20130001815
    Abstract: An oxynitride phosphor includes an ?-sialon as the main component, which is represented by the formula: MxSi12-(m+n)Al(m+n)OnN16-n:Lny (wherein 0.3?x+y<1.5, 0<y<0.7, 0.3?m<4.5, 0<n<2.25, and assuming that the atomic valence of the metal M is a and the atomic valence of the lanthanide metal Ln is b, m=ax+by) and in which the aggregation index, A1=D50/DBET?3.0 or the aggregation index A2=D50/Dparticle?3.0; and a production method and usage of the phosphor.
    Type: Application
    Filed: September 12, 2012
    Publication date: January 3, 2013
    Applicant: Ube Industries, Ltd.
    Inventors: Takeshi Yamao, Tetsuo Yamada, Shin-ichi Sakata
  • Patent number: 8277686
    Abstract: To provide sialon phosphor particles or a powder exhibiting high emission intensity in the region from ultraviolet to blue and not requiring a strong pulverization operation for pulverizing a sintered body or a large aggregated lump, and a production method thereof. Sialon phosphor particles represented by the formula: MxLnySi12?(m+n)Al(m+n)OnN16?n (wherein M is at least one metal selected from the group consisting of Li, Ca, Mg and Y, Ln is a lanthanide metal containing at least Eu, and assuming that the valence of the metal M is a and the valence of the lanthanide metal Ln is b, ax+by=m, x is 0<x, y?2.0, 0.3?m<4.5 and 0.5?n<2.5), wherein in the surface analysis by X-ray photoelectron spectroscopy, the ratio between the peak area of 3d5/2 spectrum of europium and the peak area of 2p spectrum of Si is 0.5 or less.
    Type: Grant
    Filed: December 22, 2005
    Date of Patent: October 2, 2012
    Assignee: Ube Industries, Ltd.
    Inventors: Shin-ichi Sakata, Takeshi Yamao, Tetsuo Yamada
  • Patent number: 8148886
    Abstract: A red phosphor where the crystal phase constituting the phosphor is monoclinic Eu-activated CaAlSiN3. A red phosphor which is Eu-activated CaAlSiN3 powder having an average particle diameter of 10 ?m or less as measured in the non-pulverized state by the laser scattering particle size distribution analysis. A light-emitting device comprising a blue light-emitting element, a yellow phosphor capable of converting the blue light emitted from the blue light-emitting element into yellow light, and the above-described red phosphor capable of converting the blue light emitted from the blue light-emitting element into red light. A method for producing Eu-activated CaAlSiN3, comprising firing a raw material powder comprising Ca3N2, AlN, Si3N4 and EuN at 1,400 to 2,000° C. in a nitrogen-containing atmosphere, the Ca3N2, AlN and Si3N4 giving a composition falling in the region surrounded by a straight line connecting the following four points A to D in the composition diagram of FIG.
    Type: Grant
    Filed: January 25, 2006
    Date of Patent: April 3, 2012
    Assignee: Ube Industries, Ltd.
    Inventors: Shin-ichi Sakata, Takeshi Yamao, Tetsuo Yamada
  • Publication number: 20090284948
    Abstract: The present invention relates to an oxynitride phosphor comprising an ?-sialon as the main component, which is represented by the general formula: MxSi12?(m+n)Al(m+n)OnN16?n:Lny (wherein 0.3?x+y<1.5, 0<y<0.7, 0.3?m<4.5, 0<n<2.25, and assuming that the atomic valence of the metal M is a and the atomic valence of the lanthanide metal Ln is b, m=ax+by) and in which the aggregation index, A1=D50/DBET?3.0 or the aggregation index A2=D50/Dparticle?3.0; and a production method and usage of the phosphor. The phosphor of the present invention has less aggregation and a narrow particle size distribution, and therefore is easy to uniformly mix with a resin or the like, and a high-brightness white LED can be easily obtained. D50 [?m]: The median diameter in the grain size distribution curve. DBET [?m]: The equivalent-sphere diameter calculated on the basis of a BET specific surface area. Dparticle [?m]: The primary particle diameter measured by the image analysis of a scanning electron micrograph.
    Type: Application
    Filed: June 29, 2007
    Publication date: November 19, 2009
    Applicant: Ube Industries, Ltd., a corporation of Japan
    Inventors: Takeshi Yamao, Tetsuo Yamada, Shin-ichi Sakata
  • Publication number: 20080309220
    Abstract: To provide sialon phosphor particles or a powder exhibiting high emission intensity in the region from ultraviolet to blue and not requiring a strong pulverization operation for pulverizing a sintered body or a large aggregated lump, and a production method thereof. Sialon phosphor particles represented by the formula: MxLnySi12?(m+n)Al(m+n)OnN16?n (wherein M is at least one metal selected from the group consisting of Li, Ca, Mg and Y, Ln is a lanthanide metal containing at least Eu, and assuming that the valence of the metal M is a and the valence of the lanthanide metal Ln is b, ax+by=m, x is 0<x, y?2.0, 0.3?m<4.5 and 0.5?n<2.5), wherein in the surface analysis by X-ray photoelectron spectroscopy, the ratio between the peak area of 3d5/2 spectrum of europium and the peak area of 2p spectrum of Si is 0.5 or less.
    Type: Application
    Filed: December 22, 2005
    Publication date: December 18, 2008
    Applicant: UBE INDUSTRIES, LTD.
    Inventors: Shin-ichi Sakata, Takeshi Yamao, Tetsuo Yamada
  • Publication number: 20080128726
    Abstract: A red phosphor where the crystal phase constituting the phosphor is monoclinic Eu-activated CaAlSiN3. A red phosphor which is Eu-activated CaAlSiN3 powder having an average particle diameter of 10 ?m or less as measured in the non-pulverized state by the laser scattering particle size distribution analysis. A light-emitting device comprising a blue light-emitting element, a yellow phosphor capable of converting the blue light emitted from the blue light-emitting element into yellow light, and the above-described red phosphor capable of converting the blue light emitted from the blue light-emitting element into red light. A method for producing Eu-activated CaAlSiN3, comprising firing a raw material powder comprising Ca3N2, AlN, Si3N4 and EuN at 1,400 to 2,000° C. in a nitrogen-containing atmosphere, the Ca3N2, AlN and Si3N4 giving a composition falling in the region surrounded by a straight line connecting the following four points A to D in the composition diagram of FIG.
    Type: Application
    Filed: January 25, 2006
    Publication date: June 5, 2008
    Applicant: UBE Industries, Ltd., 1978 - 96
    Inventors: Shin-ichi Sakata, Takeshi Yamao, Tetsuo Yamada