Patents by Inventor Takeshi Yokota

Takeshi Yokota has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12258646
    Abstract: A high-strength steel sheet comprises: a chemical composition containing C, Si, Mn, P, S, Al, N, Mo, Cr, Ca, and Sb with a balance consisting of Fe and inevitable impurities, wherein [% Si], [% Mn], [% P], [% Mo], and [% Cr] satisfy a predetermined relationship; a steel microstructure that contains ferrite, hard phase, and retained austenite and in which a carbon concentration in the retained austenite is 0.55% or more and 1.10% or less, an amount of diffusible hydrogen in the steel sheet is 0.80 mass ppm or less, a surface layer softening thickness is 5 ?m or more and 150 ?m or less, and a corresponding grain boundary frequency in a surface layer of the steel sheet after a high-temperature tensile test is 0.45 or less; and a tensile strength of 980 MPa or more.
    Type: Grant
    Filed: February 21, 2020
    Date of Patent: March 25, 2025
    Assignee: JFE STEEL CORPORATION
    Inventors: Hidekazu Minami, Yuji Tanaka, Takeshi Yokota
  • Patent number: 12258647
    Abstract: A steel sheet according to the present invention has a specific chemical composition and a steel microstructure including, in terms of area fraction, ferrite: 40% or more and 70% or less, a total of bainite and tempered martensite: 5% or more and 30% or less, retained austenite: 4% or more and 18% or less, fresh martensite: 8% or more and 35% or less, and the remainder: 5% or less. Cementite particles are present in the retained austenite, a ratio of an area fraction of the cementite particles in the retained austenite to an area fraction of the retained austenite is 5% or more and 25% or less, and the steel sheet has a tensile strength of 780 MPa or more and less than 980 MPa.
    Type: Grant
    Filed: February 24, 2021
    Date of Patent: March 25, 2025
    Assignee: JFE Steel Corporation
    Inventors: Yusuke Wada, Tatsuya Nakagaito, Shotaro Terashima, Lingling Yang, Takeshi Yokota
  • Patent number: 12241137
    Abstract: A high-strength cold rolled steel sheet has a specific composition and a steel structure that is, by volume %, 10%-70% ferrite, 1%-10% retained austenite, 10%-60% bainite, and 2%-50% martensite, the average crystal grain size of the ferrite being no more than 6.0 ?m, the average crystal grain size of the retained austenite being no more than 4.0 ?m, the average crystal grain size of the bainite being no more than 6.0 ?m, and the average crystal grain size of the martensite being no more than 4.0 ?m. The concentration ratio of the average concentration of Si to a depth of 10 ?m from the surface of the high-strength cold-rolled steel sheet to the average concentration of Si throughout the high-strength cold-rolled steel sheet is, by mass ratio, greater than 1.00 but less than 1.30.
    Type: Grant
    Filed: December 23, 2019
    Date of Patent: March 4, 2025
    Assignee: JFE Steel Corporation
    Inventors: Yoshie Obata, Katsutoshi Takashima, Takeshi Yokota
  • Patent number: 12195819
    Abstract: The high-strength thin steel sheet has a chemical composition containing C, Si, Mn, P, S, Al, and N, with the balance being Fe and inevitable impurities, and a complex structure containing ferrite, tempered martensite, and bainite, where a volume fraction of a total of tempered martensite and bainite containing five or more carbides with a particle size of 0.1 ?m or more and 1.0 ?m or less in a grain with respect to a total of the tempered martensite and the bainite is 85% or more, and C mass % and Mn mass % in a region of 20 ?m or less in a thickness direction from a surface of the steel sheet are each 20% or less with respect to C mass % and Mn mass % in a region of 100 ?m or more and 200 ?m or less from the surface of the steel sheet.
    Type: Grant
    Filed: July 16, 2020
    Date of Patent: January 14, 2025
    Assignee: JFE STEEL CORPORATION
    Inventors: Katsutoshi Takashima, Takeshi Yokota
  • Publication number: 20240425943
    Abstract: A steel sheet; a related member; and methods for manufacturing them are disclosed. The steel sheet has a chemical composition including specific amounts of C, Si, Mn, P, S, sol. Al, and N in mass %. The steel sheet has a specific ratio of the total of polygonal ferrite, upper bainite, retained ?, fresh martensite, tempered martensite, and lower bainite, and a specific ratio of a remaining microstructure. The steel sheet has a specific ratio of the number of fresh martensite grains and retained ? grains having an equivalent circular diameter of less than 1.2 ?m, and has a specific ratio of the number of fresh martensite grains and retained ? grains having an aspect ratio of 2.5 or more and an equivalent circular diameter of 1.2 ?m or more.
    Type: Application
    Filed: September 9, 2022
    Publication date: December 26, 2024
    Applicant: JFE Steel Corporation
    Inventors: Tadachika Chiba, Yoichiro Matsui, Fangyi Wang, Shinjiro Kaneko, Takeshi Yokota, Shuto Ozono
  • Publication number: 20240384379
    Abstract: A steel sheet; a related member; and methods for manufacturing them are disclosed. The steel sheet has a chemical composition including specific amounts of C, Si, Mn, P, S, sol. Al, and N in mass %. The steel sheet has a specific ratio of the total of polygonal ferrite, upper bainite, retained ?, fresh martensite, tempered martensite, and lower bainite, and a specific ratio of a remaining microstructure. The steel sheet has a specific ratio of the number of fresh martensite grains and retained ? grains having an equivalent circular diameter of less than 0.8 ?m, and has a specific ratio of the number of fresh martensite grains and retained ? grains having an aspect ratio of 2.0 or more and an equivalent circular diameter of 0.8 ?m or more.
    Type: Application
    Filed: September 9, 2022
    Publication date: November 21, 2024
    Applicant: JFE Steel Corporation
    Inventors: Tadachika Chiba, Fangyi Wang, Yoichiro Matsui, Shinjiro Kaneko, Takeshi Yokota, Shuto Ozono
  • Patent number: 12110568
    Abstract: A steel sheet and a member excellent in cold workability, hardenability, and post-quenching surface layer hardness, and methods for manufacturing the steel sheet and the member. The steel sheet has a specified chemical composition and a microstructure containing ferrite and carbides, a ratio of the volume of ferrite and carbides to the volume of the entire microstructure is 90% or more, a ratio of the volume of proeutectoid ferrite to the volume of the entire microstructure is 20% or more and 80% or less, a Mn concentration in the carbides is 0.10 mass % or more and 0.50 mass % or less, and a ratio of the number of carbides with particle diameters of 1 ?m or more to the total number of carbides is 30% or more and 60% or less.
    Type: Grant
    Filed: February 28, 2020
    Date of Patent: October 8, 2024
    Assignee: JFE STEEL CORPORATION
    Inventors: Yoichiro Matsui, Yuka Miyamoto, Takeshi Yokota
  • Patent number: 12065711
    Abstract: A high-strength hot rolled steel sheet and a method for manufacturing the high-strength hot rolled steel sheet are disclosed. The high-strength hot rolled steel sheet includes a specific chemical composition, and a steel structure in which a lower bainite phase and/or a tempered martensite phase at 90% or more in terms of a total area fraction is contained as a dominant phase, an average grain size of the dominant phase is 10.0 ?m or less, and an amount of Fe in Fe-based precipitates is 0.70% or less in mass %, in which an arithmetic average roughness (Ra) of a surface is 2.50 ?m or less, and a tensile strength TS is 1180 MPa or more.
    Type: Grant
    Filed: June 10, 2019
    Date of Patent: August 20, 2024
    Assignee: JFE Steel Corporation
    Inventors: Kazuhiko Yamazaki, Takeshi Yokota, Sumio Kaiho, Noriaki Moriyasu
  • Patent number: 11939642
    Abstract: A high-strength steel sheet having a tensile strength of 1,180 MPa or more, and specified chemical composition. The steel sheet includes a steel structure in which an area fraction of martensite having a carbon concentration of more than 0.7×[% C] and less than 1.5×[% C] is 55% or more, an area fraction of tempered martensite having a carbon concentration of 0.7×[% C] or less is 5% or more and 40% or less, a ratio of a carbon concentration in retained austenite to a volume fraction of retained austenite is 0.05 or more and 0.40 or less, and the martensite and the tempered martensite each have an average grain size of 5.3 ?m or less, where [% C] represents the content, by mass %, of compositional element C in steel.
    Type: Grant
    Filed: August 20, 2019
    Date of Patent: March 26, 2024
    Assignee: JFE STEEL CORPORATION
    Inventors: Hidekazu Minami, Yuji Tanaka, Junya Tobata, Takeshi Yokota
  • Publication number: 20230349020
    Abstract: A steel sheet according to the present invention has a specific chemical composition and a steel microstructure including, in terms of area fraction, ferrite: 40% or more and 70% or less, a total of bainite and tempered martensite: 5% or more and 30% or less, retained austenite: 4% or more and 18% or less, fresh martensite: 8% or more and 35% or less, and the remainder: 5% or less. Cementite particles are present in the retained austenite, a ratio of an area fraction of the cementite particles in the retained austenite to an area fraction of the retained austenite is 5% or more and 25% or less, and the steel sheet has a tensile strength of 780 MPa or more and less than 980 MPa.
    Type: Application
    Filed: February 24, 2021
    Publication date: November 2, 2023
    Applicant: JFE Steel Corporation
    Inventors: Yusuke Wada, Tatsuya Nakagaito, Shotaro Terashima, Lingling Yang, Takeshi Yokota
  • Publication number: 20230349019
    Abstract: A steel sheet according to the present invention has a specific chemical composition and a steel microstructure including, in terms of area fraction, ferrite: 60% or more and 85% or less, bainite: 3% or more and 15% or less, retained austenite: 3% or more and 15% or less, fresh martensite: 3% or more and 15% or less, and the remainder: 5% or less. Cementite particles are present in the retained austenite, a ratio of an area fraction of the cementite particles in the retained austenite to an area fraction of the retained austenite is 5% or more and 25% or less, and the steel sheet has a tensile strength of 590 MPa or more and less than 780 MPa.
    Type: Application
    Filed: February 24, 2021
    Publication date: November 2, 2023
    Applicant: JFE Steel Corporation
    Inventors: Yusuke Wada, Tatsuya Nakagaito, Shotaro Terashima, Lingling Yang, Takeshi Yokota, Shunsuke Yamamoto, Yuki Takeda
  • Publication number: 20230072557
    Abstract: A steel sheet according to the present invention has a specific chemical composition and a steel microstructure including, in terms of area fraction, ferrite: 20% or more and 60% or less, a total of bainite and tempered martensite: 25% or more and 60% or less, retained austenite: 7% or more and 20% or less, fresh martensite: 8% or more and 40% or less, and the remainder: 5% or less. Cementite particles are present in the retained austenite, a ratio of an area fraction of the cementite particles in the retained austenite to an area fraction of the retained austenite is 5% or more and 25% or less, and the steel sheet has a tensile strength of 980 MPa or more.
    Type: Application
    Filed: February 24, 2021
    Publication date: March 9, 2023
    Applicant: JFE Steel Corporation
    Inventors: Yusuke Wada, Tatsuya Nakagaito, Shotaro Terashima, Lingling Yang, Takeshi Yokota
  • Publication number: 20230071793
    Abstract: A high-strength steel sheet with a tensile strength of 1,180 MPa or more has a predetermined chemical composition and a steel microstructure in which the area fraction of ferrite is 5% or less, the area fraction of martensite is 2% to 10%, the area fraction of bainite is 5% to 37%, the area fraction of tempered martensite is 42% to 65%, the volume fraction of retained austenite is 3% to 15%, the average grain size of ferrite and bainite is 3 ?m or less, in a region extending 50 ?m from a surface of the steel sheet in a through-thickness direction, and the average grain size of prior austenite grains is 10 ?m or less, the average grain size of the prior austenite grains in the through-thickness direction is 0.9 or less of the average grain size thereof in a rolling direction.
    Type: Application
    Filed: December 25, 2020
    Publication date: March 9, 2023
    Applicant: JFE Steel Corporation
    Inventors: Mayumi Ojima, Yoshimasa Funakawa, Takeshi Yokota
  • Patent number: 11434542
    Abstract: A high-carbon hot-rolled steel sheet has a composition containing, on a percent by mass basis, C: 0.10% or more and less than 0.20%, Si: 0.5% or less, Mn: 0.25% to 0.65%, P: 0.03% or less, S: 0.010% or less, sol. Al: 0.10% or less, N: 0.0065% or less, Cr: 0.05% to 0.50%, and B: 0.0005% to 0.005%, the balance being Fe and incidental impurities, the high-carbon hot-rolled steel sheet having a microstructure containing ferrite and cementite, in which the percentage of the number of cementite grains having an equivalent circular diameter of 0.1 ?m or less is 12% or less based on the total number of cementite grains, the amount of Cr dissolved in the steel sheet is 0.03% to 0.50%, and the high-carbon hot-rolled steel sheet has a hardness of 73 or less in terms of HRB and a total elongation of 37% or more.
    Type: Grant
    Filed: January 22, 2019
    Date of Patent: September 6, 2022
    Assignee: JFE Steel Corporation
    Inventors: Yuka Miyamoto, Takashi Kobayashi, Yasuhiro Sakurai, Takeshi Yokota
  • Publication number: 20220275471
    Abstract: The high-strength thin steel sheet has a chemical composition containing C, Si, Mn, P, S, Al, and N, with the balance being Fe and inevitable impurities, and a complex structure containing ferrite, tempered martensite, and bainite, where a volume fraction of a total of tempered martensite and bainite containing five or more carbides with a particle size of 0.1 ?m or more and 1.0 ?m or less in a grain with respect to a total of the tempered martensite and the bainite is 85% or more, and C mass % and Mn mass % in a region of 20 ?m or less in a thickness direction from a surface of the steel sheet are each 20% or less with respect to C mass % and Mn mass % in a region of 100 ?m or more and 200 ?m or less from the surface of the steel sheet.
    Type: Application
    Filed: July 16, 2020
    Publication date: September 1, 2022
    Applicant: JFE STEEL CORPORATION
    Inventors: Katsutoshi TAKASHIMA, Takeshi YOKOTA
  • Publication number: 20220251676
    Abstract: Provided are a high-strength hot-dip galvanized steel sheet that has a tensile strength of 1180 MPa or more and excellent ductility, stretch flangeability, bendability and LME resistance and can manufacture parts with high dimensional accuracy, and its manufacturing method. The high-strength steel sheet with a tensile strength of 1180 MPa or more has a chemical composition containing C, Si, Mn, P, S, Al and N, with [% Si], [% Mn], [% P], [% Mo] and [% Cr] satisfying a predetermined relationship and the balance being Fe and inevitable impurities, and a steel microstructure including ferrite, tempered martensite and bainite, and retained austenite, where the diffusible hydrogen amount in the steel sheet is 0.60 mass ppm or less, a thickness of softened surface layer is 5 ?m or more and 150 ?m or less, and a frequency of coincidence boundary in the steel sheet surface layer after a high-temperature tensile test is 0.45 or less.
    Type: Application
    Filed: June 19, 2020
    Publication date: August 11, 2022
    Applicant: JFE STEEL CORPORATION
    Inventors: Hidekazu MINAMI, Takeshi YOKOTA, Yoshiyasu KAWASAKI, Shotaro TERASHIMA
  • Patent number: 11401594
    Abstract: Provided are a hot-rolled steel sheet for coiled tubing and a method for manufacturing the steel sheet. The steel sheet has a yield strength of 480 MPa or more, a tensile strength of 600 MPa or more, a yield-strength difference (?YS) of 100 MPa or more, where the yield-strength difference is defined as a difference in yield strength between before and after a prestrain-heat treatment performed for simulation of a tube-making process and a stress-relief annealing heat treatment which are currently implemented, and a yield strength of 620 MPa or more after the prestrain-heat treatment.
    Type: Grant
    Filed: January 16, 2019
    Date of Patent: August 2, 2022
    Assignee: JFE Steel Corporation
    Inventors: Hideyuki Kimura, Shuji Kawamura, Ichiro Sugimoto, Makoto Asai, Takeshi Yokota
  • Patent number: 11390931
    Abstract: A hot-rolled steel plate has a predetermined chemical composition and a microstructure. In the microstructure, in a plate thickness 1/2 position, an area fraction of martensite is less than 3%, an area fraction of bainitic ferrite is 95% or greater, the bainitic ferrite has an average grain diameter of 6.0 ?m or less, an amount of Nb precipitated as Nb carbonitride is 0.025 mass % or greater, and an amount of Nb precipitated as Nb carbonitride having a grain diameter of 20 nm or greater constitutes 50% or greater of a total mass of the Nb precipitated as Nb carbonitride. The hot-rolled steel plate has a tensile strength of 640 MPa or greater, a yield ratio of 85% or less, a Charpy impact absorbed energy at ?40° C. of 300 J or greater, and a percent ductile fracture (SA value) of 85% or greater as determined by a DWTT test at ?40° C.
    Type: Grant
    Filed: December 11, 2018
    Date of Patent: July 19, 2022
    Assignee: JFE Steel Corporation
    Inventors: Hideyuki Kimura, Takeshi Yokota, Satoshi Tsutsumi
  • Publication number: 20220195552
    Abstract: A high-strength steel sheet comprises: a chemical composition containing C, Si, Mn, P, S, Al, N, Mo, Cr, Ca, and Sb with a balance consisting of Fe and inevitable impurities, wherein [% Si], [% Mn], [% P], [% Mo], and [% Cr] satisfy a predetermined relationship; a steel microstructure that contains ferrite, hard phase, and retained austenite and in which a carbon concentration in the retained austenite is 0.55% or more and 1.10% or less, an amount of diffusible hydrogen in the steel sheet is 0.80 mass ppm or less, a surface layer softening thickness is 5 ?m or more and 150 ?m or less, and a corresponding grain boundary frequency in a surface layer of the steel sheet after a high-temperature tensile test is 0.45 or less; and a tensile strength of 980 MPa or more.
    Type: Application
    Filed: February 21, 2020
    Publication date: June 23, 2022
    Applicant: JFE STEEL CORPORATION
    Inventors: Hidekazu MINAMI, Yuji TANAKA, Takeshi YOKOTA
  • Patent number: 11365460
    Abstract: A high-carbon cold rolled steel sheet having a specified chemical composition, and a method for manufacturing the same. The method includes forming a hot rolled steel sheet, performing cooling at an average cooling rate of 30° C./s or more and 70° C./s or less through a temperature range of a finish rolling end temperature to 660° C., coiling a hot rolled steel sheet at a temperature of 500° C. or more and 660° C. or less, and, optionally, pickling the coiled hot rolled steel sheet, and then performing a first box-annealing of holding at an annealing temperature in a temperature range of 650 to 720° C., then performing cold rolling at a rolling reduction ratio of 20 to 50%, and then performing a second box-annealing of holding at an annealing temperature in a temperature range of 650 to 720° C.
    Type: Grant
    Filed: February 20, 2019
    Date of Patent: June 21, 2022
    Assignee: JFE STEEL CORPORATION
    Inventors: Yuka Miyamoto, Yoichiro Matsui, Shogo Sato, Takeshi Yokota