Patents by Inventor Taketo Maejima

Taketo Maejima has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240091847
    Abstract: A crankshaft with improved fatigue strength and machinability is provided. The crankshaft includes a pin and journal, having a chemical composition of, in mass %: 0.40 to 0.60% C; 0.01 to 1.50% Si; 0.4 to 2.0% Mn; 0.01 to 0.50% Cr; 0.20 to 0.50% Al; 0.001 to 0.02% N; up to 0.03% P; 0.005 to 0.20% S; 0.005 to 0.060% Nb; 0 to 0.060% Ti; and balance Fe and impurities, wherein, for each of the pin and journal, the hardness measured at a position at a depth of ¼ of the diameter from the surface is higher than HV 245, the microstructure at that position is mainly composed of ferrite/pearlite, and the fraction of ferrite is not lower than 16%.
    Type: Application
    Filed: November 2, 2020
    Publication date: March 21, 2024
    Inventors: Manabu KUBOTA, Taketo MAEJIMA
  • Patent number: 11890894
    Abstract: The railway wheel according to the present embodiment has a chemical composition consisting of: in mass %, C: 0.80 to 1.15%, Si: 0.45% or less, Mn: 0.10 to 0.85%, P: 0.050% or less, S: 0.030% or less, Al: 0.200 to 1.500%, N: 0.0200% or less, Nb: 0.005 to 0.050%, Cr: 0 to 0.25%, and V: 0 to 0.12%, with the balance being Fe and impurities, wherein at least in the microstructure of the rim part and the web part, the amount of pro-eutectoid cementite defined by Formula (1) is 2.00 pieces/100 ?m or less: Amount of pro-eutectoid cementite(pieces/100 ?m)=a total sum of the number of pieces of pro-eutectoid cementite which intersect with two diagonal lines in a square visual field of 200 ?m×200 ?m/(5.66×100 ?m)×100??(1).
    Type: Grant
    Filed: September 27, 2019
    Date of Patent: February 6, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Taketo Maejima, Manabu Kubota
  • Patent number: 11761053
    Abstract: A railway wheel having, in mass %, C: 0.80 to 1.15%, Si: 1.00% or less, Mn: 0.10 to 1.25%, P: 0.050% or less, S: 0.030% or less, Al: 0.025 to 0.650%, N: 0.0030 to 0.0200%, Cr: 0 to 0.60%, and V: 0 to 0.12%, with the balance being Fe and impurities. The railway wheel has a hub part, a rim part including a tread and a flange, and a web part disposed between the hub part and the rim part. The area fraction of pearlite in the hub, web, and rim parts is 95% or more, and the amount of pro-eutectoid cementite is not more than 1.0 pieces/100 ?m. The amount of pro-eutectoid cementite is calculated as (pieces/100 ?m)=a total sum of the number of pieces of pro-eutectoid cementite which intersect with two diagonal lines in a square visual field of 200 ?m×200 ?m/(5.66×100 ?m).
    Type: Grant
    Filed: March 30, 2018
    Date of Patent: September 19, 2023
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Taketo Maejima, Manabu Kubota
  • Publication number: 20230119875
    Abstract: A railway wheel in which formation of a quenched layer can be suppressed in the production process is provided. The railway wheel according to the present embodiment has a chemical composition consisting of, in mass %, C: 0.80 to 1.15%, Si: 1.00% or less, Mn: 0.10 to 1.20%, P: 0.050% or less, S: 0.030% or less, Al: 0.005 to 0.190%, N: 0.0200% or less, Nb: 0.005 to 0.050%, Cr: 0 to 0.25%, and V: 0 to 0.12%, with the balance being Fe and impurities. In the microstructure of a rim part of the railway wheel, an area fraction of pro-eutectoid cementite is 0.1 to 1.5% and an area fraction of pearlite is 95.0% or more.
    Type: Application
    Filed: March 25, 2021
    Publication date: April 20, 2023
    Inventors: Taketo MAEJIMA, Manabu KUBOTA
  • Patent number: 11458762
    Abstract: A railway wheel is capable of suppressing formation of pro-eutectoid cementite even if the C content is high. The railway wheel has a chemical composition consisting of: in mass %, C: 0.80 to 1.15%; Si: 0.45% or less; Mn: 0.10 to 0.85%; P: 0.050% or less; S: 0.030% or less; Al: 0.120 to 0.650%; N: 0.0030 to 0.0200%; Cr: 0 to 0.25%; and V: 0 to 0.12%, with the balance being Fe and impurities, wherein an amount of pro-eutectoid cementite, which is defined by Formula (1), in a microstructure of the railway wheel is not more than 1.50 pieces/100 ?m: Amount of pro-eutectoid cementite (pieces/100=a total sum of the number of pieces of pro-eutectoid cementite which intersect with two diagonal lines in a square visual field of 200 ?m×200 ?m/(5.66×100 ?m) (1).
    Type: Grant
    Filed: March 30, 2018
    Date of Patent: October 4, 2022
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Taketo Maejima, Manabu Kubota
  • Publication number: 20220032681
    Abstract: The chemical composition of the railway wheel of the present embodiment consists of: in mass %, C: 0.80 to 1.60%, Si: 1.00% or less, Mn: 0.10 to 1.25%, P: 0.050% or less, S: 0.030% or less, Al: 0.010 to 0.650%, and N: 0.0030 to 0.0200%, with the balance being Fe and impurities, and wherein, in a microstructure of the web part of the railway wheel, an area fraction of pearlite is 85.0% or more, an area fraction of pro-eutectoid cementite is 0.90 to 15.00%, and an average value of a width W of the pro-eutectoid cementite defined by Formula (1) is less than 0.70 ?m: W=½×(P/2?((P/2)2?4A)1/2)??(1) where, in Formula (1), A is an area (?m2) of the pro-eutectoid cementite, and P is a circumference length (?m) of the pro-eutectoid cementite.
    Type: Application
    Filed: September 27, 2019
    Publication date: February 3, 2022
    Inventors: Taketo MAEJIMA, Manabu KUBOTA
  • Publication number: 20220024247
    Abstract: The railway wheel according to the present embodiment has a chemical composition consisting of: in mass %, C: 0.80 to 1.15%, Si: 0.45% or less, Mn: 0.10 to 0.85%, P: 0.050% or less, S: 0.030% or less, Al: 0.200 to 1.500%, N: 0.0200% or less, Nb: 0.005 to 0.050%, Cr: 0 to 0.25%, and V: 0 to 0.12%, with the balance being Fe and impurities, wherein at least in the microstructure of the rim part and the web part, the amount of pro-eutectoid cementite defined by Formula (1) is 2.00 pieces/100 ?m or less: Amount of pro-eutectoid cementite (pieces/100 ?m)=a total sum of the number of pieces of pro-eutectoid cementite which intersect with two diagonal lines in a square visual field of 200 ?m×200 ?m/(5.
    Type: Application
    Filed: September 27, 2019
    Publication date: January 27, 2022
    Inventors: Taketo MAEJIMA, Manabu KUBOTA
  • Publication number: 20210115966
    Abstract: An induction-hardened crankshaft is provided that offers an excellent balance of fatigue strength, machinability and quench-cracking resistance. An induction-hardened crankshaft has a chemical composition of, in mass %: 0.30 to 0.60% C; 0.01 to 1.50% Si; 0.4 to 2.0% Mn; 0.01 to 0.50% Cr; 0.001 to 0.06% Al; 0.001 to 0.02% N; up to 0.03% P; 0.005 to 0.20% S; 0.005 to 0.060% Nb; and balance Fe and impurities, the non-induction-hardened portion having a microstructure mainly composed of ferrite-pearlite and having a fraction of ferrite F? satisfying the expression (1) provided below, the induction-hardened portion having a microstructure mainly composed of martensite or tempered martensite, and having a prior austenite grain diameter not larger than 30 ?m, F??150×[C %]+84 ??(1), where the C content in mass % in the induction-hardened crankshaft is substituted for [C %].
    Type: Application
    Filed: June 13, 2019
    Publication date: April 22, 2021
    Applicant: Nippon Steel Corporation
    Inventors: Manabu KUBOTA, Taketo MAEJIMA
  • Publication number: 20200102623
    Abstract: A railway wheel in which formation of pro-eutectoid cementite is suppressed is stably produced. After heating an intermediate product containing, in mass %, C: 0.80 to 1.15% to a temperature not less than Acm transformation point, the intermediate product is cooled such that the cooling rate (° C./sec) in a range from 800 to 500° C. satisfies the following conditions: Surface other than the tread and the flange surface: not more than Fn1 defined by Formula (1), Cooling rate in a region in which cooling rate is slowest: not less than Fn2 defined by Formula (1), and Tread and flange surface: not less than Fn2: Fn1=?5.0+exp(5.651?1.427×C?1.280×Si?0.7723×Mn?1.815×Cr?1.519×Al?7.798×V)??(1) Fn2=0.515+exp(?24.816+24.121×C+1.210×Si+0.529×Mn+2.458×Cr?15.116×Al?5.
    Type: Application
    Filed: March 30, 2018
    Publication date: April 2, 2020
    Inventors: Taketo MAEJIMA, Manabu KUBOTA
  • Publication number: 20200070569
    Abstract: Provided is a railway wheel capable of suppressing formation of pro-eutectoid cementite even if the C content is high. A railway wheel according to an embodiment of the present invention has a chemical composition consisting of: in mass %, C: 0.80 to 1.15%; Si: 0.45% or less; Mn: 0.10 to 0.85%; P: 0.050% or less; S: 0.030% or less; Al: 0.120 to 0.650%; N: 0.0030 to 0.0200%; Cr: 0 to 0.25%; and V: 0 to 0.12%, with the balance being Fe and impurities, wherein an amount of pro-eutectoid cementite, which is defined by Formula (1), in a microstructure of the railway wheel is not more than 1.50 pieces/100 ?m: Amount of pro-eutectoid cementite (pieces/ 100 ?m)=a total sum of the number of pieces of pro-eutectoid cementite which intersect with two diagonal lines in a square visual field of 200 ?m×200 ?m/(5.
    Type: Application
    Filed: March 30, 2018
    Publication date: March 5, 2020
    Inventors: Taketo MAEJIMA, Manabu KUBOTA
  • Patent number: 9239075
    Abstract: To provide a forged crankshaft having an excellent wear resistance. The forged crankshaft according to the present embodiment includes a non-heat treated steel material. The non-heat treated steel material has a chemical composition which contains, by mass %, C: 0.45 to 0.70%, Si: 0.75 to 1.30%, Mn: 1.00 to 2.00%, S: 0.03 to 0.30%, Cr: 0.05 to 0.30%, Al: 0.005 to 0.050%, and N: 0.005 to 0.020%, the balance being Fe and impurities, and satisfies the following Formula (1): 1.1C+Mn+0.2Cr>2.0??(1) where a symbol of each element in Formula (1) is substituted by the content (mass %) of the each element. A matrix of the non-heat treated steel material is a ferrite-pearlite microstructure in which an area ratio of pro-eutectoid ferrite is less than 10% or a pearlite microstructure.
    Type: Grant
    Filed: June 13, 2011
    Date of Patent: January 19, 2016
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Kisung Kim, Hiroaki Tahira, Taketo Maejima
  • Publication number: 20130087014
    Abstract: To provide a forged crankshaft having an excellent wear resistance. The forged crankshaft according to the present embodiment includes a non-heat treated steel material. The non-heat treated steel material has a chemical composition which contains, by mass %, C: 0.45 to 0.70%, Si: 0.75 to 1.30%, Mn: 1.00 to 2.00%, S: 0.03 to 0.30%, Cr: 0.05 to 0.30%, Al: 0.005 to 0.050%, and N: 0.005 to 0.020%, the balance being Fe and impurities, and satisfies the following Formula (1): 1.1C+Mn+0.2Cr>2.0 ??(1) where a symbol of each element in Formula (1) is substituted by the content (mass %) of the each element. A matrix of the non-heat treated steel material is a ferrite-pearlite microstructure in which an area ratio of pro-eutectoid ferrite is less than 10% or a pearlite microstructure.
    Type: Application
    Filed: June 13, 2011
    Publication date: April 11, 2013
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Kisung Kim, Hiroaki Tahira, Taketo Maejima