Patents by Inventor Takeyuki Ishii

Takeyuki Ishii has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7721461
    Abstract: An undried honeycomb formed body 41 is subjected to high-frequency heating in an atmosphere where humidity and temperature are maintained at 30 to 65% and 75 to 130° C., respectively, such that 50 to 99 mass % of water contained in the undried honeycomb formed body 41 is evaporated at the end of high-frequency heating, whereby the amount of water vaporized from the outer part of the undried honeycomb formed body 41 is increased, thereby reducing a difference between amount of water vaporized from the inner part of the undried honeycomb formed body 41 and that of water vaporized from the outer part thereof as well as reducing a difference between drying degree of the inner part of the undried honeycomb formed body 41 and that of the outer part thereof, thereby producing a dried honeycomb formed body 42 in which deformation of the partition walls is suppressed.
    Type: Grant
    Filed: September 2, 2004
    Date of Patent: May 25, 2010
    Assignee: NGK Insulators, Ltd.
    Inventors: Takeyuki Ishii, Yuji Asai, Makoto Nakajo
  • Patent number: 7320183
    Abstract: The invention provides a honeycomb formed structure drying method including causing undried honeycomb formed structures 10 placed on stands 12 to pass through a drying apparatus 1, thereby drying the undried honeycomb formed structures through high-frequency heating, to thereby form dried honeycomb formed structures 11; removing the dried honeycomb formed structures 11 from the stands 12; cooling the stands 12 which have been heated dried in the drying apparatus 1 are cooled to a temperature lower than the gelation temperature of the undried honeycomb formed structures 10; placing newly formed undried honeycomb formed structures 10 on the cooled stands 12; drying the undried honeycomb formed structures by passing through the drying apparatus 1; and repeating these operations. The honeycomb formed structure drying method prevents deformation such as warpage of partition walls of honeycomb formed structures during drying thereof.
    Type: Grant
    Filed: September 2, 2004
    Date of Patent: January 22, 2008
    Assignee: NGK Insulators, Ltd.
    Inventors: Takeyuki Ishii, Yuji Asai, Makoto Nakajo
  • Publication number: 20070006480
    Abstract: An undried honeycomb formed body 41 is subjected to high-frequency heating in an atmosphere where humidity and temperature are maintained at 30 to 65% and 75 to 130° C., respectively, such that 50 to 99 mass % of water contained in the undried honeycomb formed body 41 is evaporated at the end of high-frequency heating, whereby the amount of water vaporized from the outer part of the undried honeycomb formed body 41 is increased, thereby reducing a difference between amount of water vaporized from the inner part of the undried honeycomb formed body 41 and that of water vaporized from the outer part thereof as well as reducing a difference between drying degree of the inner part of the undried honeycomb formed body 41 and that of the outer part thereof, thereby producing a dried honeycomb formed body 42 in which deformation of the partition walls is suppressed.
    Type: Application
    Filed: September 2, 2004
    Publication date: January 11, 2007
    Inventors: Takeyuki Ishii, Yuji Asai, Makoto Nakajo
  • Publication number: 20060283039
    Abstract: The invention provides a honeycomb formed structure drying method including causing undried honeycomb formed structures 10 placed on stands 12 to pass through a drying apparatus 1, thereby drying the undried honeycomb formed structures through high-frequency heating, to thereby form dried honeycomb formed structures 11; removing the dried honeycomb formed structures 11 from the stands 12; cooling the stands 12 which have been heated dried in the drying apparatus 1 are cooled to a temperature lower than the gelation temperature of the undried honeycomb formed structures 10; placing newly formed undried honeycomb formed structures 10 on the cooled stands 12; drying the undried honeycomb formed structures by passing through the drying apparatus 1; and repeating these operations. The honeycomb formed structure drying method prevents deformation such as warpage of partition walls of honeycomb formed structures during drying thereof.
    Type: Application
    Filed: September 2, 2004
    Publication date: December 21, 2006
    Applicant: NGK INSULATORS, LTD
    Inventors: Takeyuki Ishii, Yuji Asai, Makoto Nakajo
  • Patent number: 7097798
    Abstract: An apparatus for molding a honeycomb structure provided with an extruder for the honeycomb structure capable of extruding a honeycomb structure in the gravity direction or an oblique direction at an angle of smaller than 30° with the gravity direction and at least one cradle, said apparatus being provided with a means of being able to place the honeycomb structure extending in length with progress of extrusion on the cradle with cell opening end face 9 of the honeycomb structure being pressure contacted with the cradle under a pressure smaller than the compressive strength at the end face and then to move the cradle at a speed capable of keeping the pressure contact state and in the same direction as the lengthwise direction of the honeycomb structure.
    Type: Grant
    Filed: April 11, 2003
    Date of Patent: August 29, 2006
    Assignee: NGK Insulators, Ltd.
    Inventors: Takeyuki Ishii, Yuji Asai, Tsutomu Hirota
  • Patent number: 6994816
    Abstract: An apparatus for producing a honeycomb structure having an extruder, at least one cradle and a cutting device comprising a small-gage wire for cutting the honeycomb structure and a notching member; said cradle is provided with a means capable of moving the honeycomb structure extruded from the extruder in the lengthwise direction of the honeycomb structure at nearly the same speed as the extrusion speed of the honeycomb structure, said cutting device is constructed so that the cutting small-gage wire is moved to the honeycomb structure side on the same plane as the plane of stretched small-gage wire, a cutting induction groove is formed on the outer peripheral side surface of the honeycomb structure by the notching member, and immediately thereafter the cutting small-gage wire is positioned in the induction groove, and the cutting small-gage wire is pressed into the honeycomb structure to cut the honeycomb structure.
    Type: Grant
    Filed: April 11, 2003
    Date of Patent: February 7, 2006
    Assignee: NGK Insulators, Ltd.
    Inventors: Takeyuki Ishii, Yuji Asai, Eiji Ito
  • Patent number: 6814562
    Abstract: A honeycomb structure molding apparatus being free from defects in cells and having a higher strength with thin partition walls forming the cells and having a small cell density; and the apparatus having a plate-like spinneret provided with back pores for introducing a molding material and slits for extruding the molding material, and a press plate for fixing spinneret, the spinneret comprising an inner side and outer peripheral parts, the inner side part protruding downstream to form a level difference part therebetween, the press plate opening opposing the inner side part of the spinneret and presses the outer peripheral part of the spinneret downstream, and width W (mm) of slits, length L 1 (mm) of slits of the inner side part and length L 2 (mm) of slits of the outer peripheral part satisfying following two formulas: L1−L2≧0.4 mm L2≧0.015/W×L1.
    Type: Grant
    Filed: March 22, 2002
    Date of Patent: November 9, 2004
    Assignee: NGK Insulators, Ltd.
    Inventors: Yukinari Shibagaki, Takeyuki Ishii, Yoshimasa Kondo
  • Publication number: 20040194427
    Abstract: An apparatus for molding a honeycomb structure provided with an extruder for the honeycomb structure capable of extruding a honeycomb structure in the gravity direction or an oblique direction at an angle of smaller than 30° with the gravity direction and at least one cradle, said apparatus being provided with a means of being able to place the honeycomb structure extending in length with progress of extrusion on the cradle with cell opening end face 9 of the honeycomb structure being pressure contacted with the cradle under a pressure smaller than the compressive strength at the end face and then to move the cradle at a speed capable of keeping the pressure contact state and in the same direction as the lengthwise direction of the honeycomb structure.
    Type: Application
    Filed: February 17, 2004
    Publication date: October 7, 2004
    Inventors: Takeyuki Ishii, Yuji Asai, Tsutomu Hirota
  • Publication number: 20040195719
    Abstract: An apparatus for producing a honeycomb structure having an extruder, at least one cradle and a cutting device comprising a small-gage wire for cutting the honeycomb structure and a notching member; said cradle is provided with a means capable of moving the honeycomb structure extruded from the extruder in the lengthwise direction of the honeycomb structure at nearly the same speed as the extrusion speed of the honeycomb structure, said cutting device is constructed so that the cutting small-gage wire is moved to the honeycomb structure side on the same plane as the plane of stretched small-gage wire, a cutting induction groove is formed on the outer peripheral side surface of the honeycomb structure by the notching member, and immediately thereafter the cutting small-gage wire is positioned in the induction groove, and the cutting small-gage wire is pressed into the honeycomb structure to cut the honeycomb structure.
    Type: Application
    Filed: February 17, 2004
    Publication date: October 7, 2004
    Inventors: Takeyuki Ishii, Yuji Asai, Eiji Ito
  • Patent number: 6621034
    Abstract: The method includes the steps of preparing a die main body; performing batch supply hole machining with respect to one principal plane of the die main body to form batch supply holes; using a cutting apparatus to perform slit machining with respect to the other principal plane of the die main body to form slits; without removing the cutting apparatus from the die main body, continuously performing lateral hole machining to form the batch bold portions, which are arranged at least at intersecting portions in the die main body between the batch supply holes and the slits and are arranged corresponding to the slits; and there after removing the cutting apparatus from the die main body to thereby form an integral die. Alternatively, the above slit machining and continuously performing lacteral hole machining steps can be performed first and followed by performing the batch supply hole machining step.
    Type: Grant
    Filed: December 8, 2000
    Date of Patent: September 16, 2003
    Assignee: NGK Insulators, Ltd.
    Inventors: Yukinari Shibagaki, Yoshimasa Kondo, Takeyuki Ishii
  • Publication number: 20020185776
    Abstract: A honeycomb structure molding apparatus being free from defects in cells and having a higher strength with thin partition walls forming the cells and having a small cell density; and the apparatus having a plate-like spinneret provided with back pores for introducing a molding material and slits for extruding the molding material, and a press plate for fixing spinneret, the spinneret comprising an inner side and outer peripheral parts, the inner side part protruding downstream to form a level difference part therebetween, the press plate opening opposing the inner side part of the spinneret and presses the outer peripheral part of the spinneret downstream, and width W (mm) of slits, length L 1 (mm) of slits of the inner side part and length L 2 (mm) of slits of the outer peripheral part satisfying following two formulas:
    Type: Application
    Filed: March 22, 2002
    Publication date: December 12, 2002
    Applicant: NGK Insulators, Ltd.
    Inventors: Yukinari Shibagaki, Takeyuki Ishii, Yoshimasa Kondo
  • Publication number: 20010004068
    Abstract: A method of manufacturing a die having batch supply holes arranged at a batch supply side thereof, slits arranged at a batch discharge side thereof for forming the batch, and batch hold portions made of lateral holes, which are arranged at least at intersecting portions between the batch supply holes and the slits and are arranged corresponding to the slits, is disclosed.
    Type: Application
    Filed: December 8, 2000
    Publication date: June 21, 2001
    Applicant: NGK Insulators, Ltd.
    Inventors: Yukinari Shibagaki, Yoshimasa Kondo, Takeyuki Ishii
  • Patent number: D799429
    Type: Grant
    Filed: September 25, 2015
    Date of Patent: October 10, 2017
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Tetsuya Nakanishi, Yuuichi Mitose, Hiroshi Kohda, Jun Ito, Takeyuki Ishii, Takashi Sasaki
  • Patent number: D799430
    Type: Grant
    Filed: September 25, 2015
    Date of Patent: October 10, 2017
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Tetsuya Nakanishi, Yuuichi Mitose, Hiroshi Kohda, Takashi Sasaki, Takeyuki Ishii, Jun Ito
  • Patent number: D811342
    Type: Grant
    Filed: September 25, 2015
    Date of Patent: February 27, 2018
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Tetsuya Nakanishi, Yuuichi Mitose, Takashi Sasaki, Jun Ito, Takeyuki Ishii, Toshiki Taru, Kazunari Hattori, Naoki Matsushita, Yasuomi Kaneuchi
  • Patent number: D821330
    Type: Grant
    Filed: August 25, 2017
    Date of Patent: June 26, 2018
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Tetsuya Nakanishi, Yuuichi Mitose, Hiroshi Kohda, Takashi Sasaki, Jun Ito, Takeyuki Ishii