Patents by Inventor Takuji Kita

Takuji Kita has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10811160
    Abstract: A process for manufacturing a thermoelectric material having a plurality of grains and grain boundaries. The process includes determining a material composition to be investigated for the thermoelectric material and then determining a range of values of grain size and/or grain boundary barrier height obtainable for the material composition using current state of the art manufacturing techniques. Thereafter, a range of figure of merit values for the material composition is determined as a function of the range of values of grain size and/or grain boundary barrier height. And finally, a thermoelectric material having the determined material composition and an average grain size and grain boundary barrier height corresponding to the maximum range of figure of merit values is manufactured.
    Type: Grant
    Filed: May 27, 2011
    Date of Patent: October 20, 2020
    Assignee: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
    Inventors: Debasish Banerjee, Minjuan Zhang, Takuji Kita
  • Patent number: 10672966
    Abstract: A process for manufacturing a thermoelectric material having a plurality of grains and grain boundaries. The process includes determining a material composition to be investigated for the thermoelectric material and then determining a range of values of grain size and/or grain boundary barrier height obtainable for the material composition using current state of the art manufacturing techniques. Thereafter, a range of figure of merit values for the material composition is determined as a function of the range of values of grain size and/or grain boundary barrier height. And finally, a thermoelectric material having the determined material composition and an average grain size and grain boundary barrier height corresponding to the maximum range of figure of merit values is manufactured.
    Type: Grant
    Filed: June 13, 2014
    Date of Patent: June 2, 2020
    Assignees: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Debasish Banerjee, Michael Paul Rowe, Li Qin Zhou, Minjuan Zhang, Takuji Kita
  • Patent number: 9978924
    Abstract: A process for manufacturing a nanocomposite thermoelectric material having a plurality of nanoparticle inclusions. The process includes determining a material composition to be investigated for the nanocomposite thermoelectric material, the material composition including a conductive bulk material and a nanoparticle material. In addition, a range of surface roughness values for the insulating nanoparticle material that can be obtained using current state of the art manufacturing techniques is determined. Thereafter, a plurality of Seebeck coefficients, electrical resistivity values, thermal conductivity values and figure of merit values as a function of the range of nanoparticle material surface roughness values is calculated. Based on these calculated values, a nanocomposite thermoelectric material composition or ranges of compositions is/are selected and manufactured.
    Type: Grant
    Filed: June 23, 2011
    Date of Patent: May 22, 2018
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Debasish Banerjee, Minjuan Zhang, Takuji Kita
  • Patent number: 9755128
    Abstract: A process for manufacturing a nanocomposite thermoelectric material having a plurality of nanoparticle inclusions. The process includes determining a material composition to be investigated for the nanocomposite thermoelectric material, the material composition including a conductive bulk material and a nanoparticle material. In addition, a range of surface roughness values for the insulating nanoparticle material that can be obtained using current state of the art manufacturing techniques is determined. Thereafter, a plurality of Seebeck coefficients, electrical resistivity values, thermal conductivity values and figure of merit values as a function of the range of nanoparticle material surface roughness values is calculated. Based on these calculated values, a nanocomposite thermoelectric material composition or ranges of compositions is/are selected and manufactured.
    Type: Grant
    Filed: June 27, 2014
    Date of Patent: September 5, 2017
    Assignees: Toyota Motor Engineering & Manufacturing North America, Inc., Toyota Jidosha Kabushiki Kaisha
    Inventors: Debasish Banerjee, Minjuan Zhang, Takuji Kita, Junya Murai
  • Patent number: 8889027
    Abstract: A nanocomposite thermoelectric conversion material composed of a Bi2(Te1-xSex)3 thermoelectric conversion material (where 0?x<1) as a matrix in which ceramic phonon scattering particles are dispersed. The nanocomposite thermoelectric conversion material produced by adjusting a first aqueous solution of a Bi complex to a higher pH value than an isoelectric point of phonon scattering particles, adding phonon scattering particles not modified on their surface to the pH adjusted first aqueous solution, and mixing the first aqueous solution to which phonon scattering particles have been added and a second aqueous solution including at least the former of Te anions and Se anions.
    Type: Grant
    Filed: March 16, 2012
    Date of Patent: November 18, 2014
    Assignees: Toyota Jidosha Kabushiki Kaisha, Toyota Motor Engineering & Manufacturing North America, Inc.
    Inventors: Takuji Kita, Junnya Murai, Tomoharu Kataoka, Michael Paul Rowe
  • Publication number: 20140306143
    Abstract: A process for manufacturing a nanocomposite thermoelectric material having a plurality of nanoparticle inclusions. The process includes determining a material composition to be investigated for the nanocomposite thermoelectric material, the material composition including a conductive bulk material and a nanoparticle material. In addition, a range of surface roughness values for the insulating nanoparticle material that can be obtained using current state of the art manufacturing techniques is determined. Thereafter, a plurality of Seebeck coefficients, electrical resistivity values, thermal conductivity values and figure of merit values as a function of the range of nanoparticle material surface roughness values is calculated. Based on these calculated values, a nanocomposite thermoelectric material composition or ranges of compositions is/are selected and manufactured.
    Type: Application
    Filed: June 27, 2014
    Publication date: October 16, 2014
    Inventors: Debasish Banerjee, Minjuan Zhang, Takuji Kita, Junya Murai
  • Publication number: 20140290711
    Abstract: A process for manufacturing a thermoelectric material having a plurality of grains and grain boundaries. The process includes determining a material composition to be investigated for the thermoelectric material and then determining a range of values of grain size and/or grain boundary barrier height obtainable for the material composition using current state of the art manufacturing techniques. Thereafter, a range of figure of merit values for the material composition is determined as a function of the range of values of grain size and/or grain boundary barrier height. And finally, a thermoelectric material having the determined material composition and an average grain size and grain boundary barrier height corresponding to the maximum range of figure of merit values is manufactured.
    Type: Application
    Filed: June 13, 2014
    Publication date: October 2, 2014
    Inventors: Debasish Banerjee, Michael Paul Rowe, Li Qin Zhou, Minjuan Zhang, Takuji Kita
  • Patent number: 8828277
    Abstract: A method of producing a nanocomposite thermoelectric conversion material includes preparing a solution that contains salts of a plurality of first elements constituting a thermoelectric conversion material, and a salt of a second element that has a redox potential lower than redox potentials of the first elements; precipitating the first elements, thereby producing a matrix-precursor that is a precursor of a matrix made of the thermoelectric conversion material, by adding a reducing agent to the solution; precipitating the second element in the matrix-precursor, thereby producing slurry containing the first elements and the second element, by further adding the reducing agent to the solution; and alloying the plurality of the first elements, thereby producing the matrix (70) made of the thermoelectric conversion material, and producing nano-sized phonon-scattering particles (80) including the second element, which are dispersed in the matrix (70), by filtering and washing the slurry, and then, heat-treating t
    Type: Grant
    Filed: June 18, 2010
    Date of Patent: September 9, 2014
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Junya Murai, Takuji Kita
  • Patent number: 8765003
    Abstract: The invention provides a nanocomposite thermoelectric conversion material (1) in which the matrix has a polycrystalline structure, and crystal grains (10) and a crystal grain boundary phase (12) of a different composition are present therein, and in which the same type of phonon-scattering particles (14) are dispersed within the crystal grains (10) and the crystal grain boundary phase (12).
    Type: Grant
    Filed: January 18, 2011
    Date of Patent: July 1, 2014
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Junya Murai, Takuji Kita
  • Publication number: 20140174493
    Abstract: A nanocomposite thermoelectric conversion material includes a matrix and semiconductor nanowires dispersed as a dispersant in the matrix. The semiconductor nanowires are arranged unidirectionally in a long axis direction of the semiconductor nanowires.
    Type: Application
    Filed: August 9, 2012
    Publication date: June 26, 2014
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Junya Murai, Takuji Kita
  • Patent number: 8721912
    Abstract: A nanocomposite thermoelectric conversion material (100) includes a crystalline matrix (102) made of a thermoelectric conversion material; and phonon-scattering particles (108) dispersed in the crystalline matrix (102). Each phonon-scattering particle (108) includes at least one amorphous nanoparticle (106) coated with a crystalline film (104) having a nano-order thickness, and the crystalline structure of the crystalline film (104) is different from the crystalline structure of the thermoelectric conversion material.
    Type: Grant
    Filed: October 20, 2010
    Date of Patent: May 13, 2014
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Junya Murai, Takuji Kita
  • Patent number: 8628691
    Abstract: A nanocomposite thermoelectric conversion material includes a matrix of the thermoelectric conversion material; and a dispersed material that is dispersed in the matrix of the thermoelectric conversion material, and that is in a form of nanoparticles. Roughness of an interface between the matrix of the thermoelectric conversion material and the nanoparticles of the dispersed material is equal to or larger than 0.1 nm.
    Type: Grant
    Filed: October 9, 2009
    Date of Patent: January 14, 2014
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Junya Murai, Takuji Kita
  • Patent number: 8617918
    Abstract: A thermoelectric converter is made of a first thermoelectric conversion material in which at least one type of second thermoelectric conversion material particles having an average size of 1 to 100 nm is dispersed. At least a part of the second thermoelectric conversion material particles is dispersed at a distance not more than the mean free path of the phonons of the first thermoelectric conversion material.
    Type: Grant
    Filed: June 5, 2008
    Date of Patent: December 31, 2013
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Junya Murai, Takuji Kita
  • Publication number: 20130330225
    Abstract: A nanocomposite thermoelectric conversion material capable of improving enhancement of ZT by reducing the thermal conductivity is provided by a production method for a nanocomposite thermoelectric conversion material composed of a matrix and a nanoparticle, the method comprising selecting the combination of at least three kinds of elements such that out of, one kind of an element becomes an oxide in the form of a nanoparticle; dissolving the elements such that the amount of the element constituting the nanoparticle becomes excessive with respect to the composition of the matrix in the final target product; adding a reducing agent to the solution, thereby allowing a reduction reaction to proceed at a plurality of different pH values from the initiation to the termination of reaction; and performing a hydrothermal treatment to cause formation of the matrix by alloying and formation of a nanoparticle composed of the oxide.
    Type: Application
    Filed: June 7, 2012
    Publication date: December 12, 2013
    Applicants: Toyota Motor Engineering & Manufacturing North America, Inc., Toyota Jidosha Kabushiki Kaisha
    Inventors: Junya Murai, Takuji Kita, Debasish Banerjee
  • Publication number: 20130240775
    Abstract: A method of producing a nanocomposite thermoelectric conversion material which has a high thermoelectric conversion performance without modifying the surface of the phonon scattering particles and thereby preventing the conventional defects due to an organic phase derived from a modifier. The method produces a nanocomposite thermoelectric conversion material comprised of a Bi2(Te1-x,Sex)3 thermoelectric conversion material (where 0?x<1) as a matrix in which ceramic phonon scattering particles are dispersed, characterized by including a step of adjusting a first aqueous solution of a Bi complex to a higher pH value than an isoelectric point of phonon scattering particles, a step of adding phonon scattering particles not modified on their surface to the pH adjusted first aqueous solution, and a step of mixing the first aqueous solution to which phonon scattering particles have been added and a second aqueous solution including at least the former of Te anions and Se anions.
    Type: Application
    Filed: March 16, 2012
    Publication date: September 19, 2013
    Applicants: Toyota Motor Engineering & Manufacturing North America, Inc., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Takuji Kita, Junnya Murai, Tomoharu Kataoka, Michael Paul Rowe
  • Publication number: 20130221290
    Abstract: A nanocomposite thermoelectric conversion material is provided in which crystal grains of a thermoelectric material parent phase are stacked in a laminar configuration and are oriented, the width of the crystal grains perpendicular to the direction of this orientation is in a range from at least 5 nm to less than 20 nm, and insulating nanoparticles are present dispersed at the grain boundaries. Also provided is a method of producing a nanocomposite thermoelectric conversion material, by which the crystal grains of a thermoelectric material parent phase are oriented by cooling a material under compression at a cooling rate of at least 1° C./minute to less than 20° C./minute. A thermoelectric conversion element that contains the aforementioned nanocomposite thermoelectric conversion material is also provided.
    Type: Application
    Filed: November 7, 2011
    Publication date: August 29, 2013
    Inventors: Junya Murai, Takuji Kita
  • Patent number: 8394284
    Abstract: A thermoelectric converter made of a thermoelectric conversion material is provided in which metal or alloy particles having an average particle size of 1 to 100 nm are dispersed, wherein at least a part of the metal or alloy particles are dispersed at a distance not more than the mean free path of the phonon of the thermoelectric conversion material.
    Type: Grant
    Filed: May 28, 2008
    Date of Patent: March 12, 2013
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Junya Murai, Takuji Kita
  • Publication number: 20120326075
    Abstract: A process for manufacturing a nanocomposite thermoelectric material having a plurality of nanoparticle inclusions. The process includes determining a material composition to be investigated for the nanocomposite thermoelectric material, the material composition including a conductive bulk material and a nanoparticle material. In addition, a range of surface roughness values for the insulating nanoparticle material that can be obtained using current state of the art manufacturing techniques is determined. Thereafter, a plurality of Seebeck coefficients, electrical resistivity values, thermal conductivity values and figure of merit values as a function of the range of nanoparticle material surface roughness values is calculated. Based on these calculated values, a nanocomposite thermoelectric material composition or ranges of compositions is/are selected and manufactured.
    Type: Application
    Filed: June 23, 2011
    Publication date: December 27, 2012
    Applicant: Toyota Motor Engineering & Manufacturing North America, Inc.
    Inventors: Debasish Banerjee, Minjuan Zhang, Takuji Kita
  • Publication number: 20120298924
    Abstract: A process for manufacturing a thermoelectric material having a plurality of grains and grain boundaries. The process includes determining a material composition to be investigated for the thermoelectric material and then determining a range of values of grain size and/or grain boundary barrier height obtainable for the material composition using current state of the art manufacturing techniques. Thereafter, a range of figure of merit values for the material composition is determined as a function of the range of values of grain size and/or grain boundary barrier height. And finally, a thermoelectric material having the determined material composition and an average grain size and grain boundary barrier height corresponding to the maximum range of figure of merit values is manufactured.
    Type: Application
    Filed: May 27, 2011
    Publication date: November 29, 2012
    Applicant: Toyota Motor Engineering & Manufacturing North America, Inc.
    Inventors: Debasish Banerjee, Minjuan Zhang, Takuji Kita
  • Publication number: 20120292575
    Abstract: The invention provides a nanocomposite thermoelectric conversion material (1) in which the matrix has a polycrystalline structure, and crystal grains (10) and a crystal grain boundary phase (12) of a different composition are present therein, and in which the same type of phonon-scattering particles (14) are dispersed within the crystal grains (10) and the crystal grain boundary phase (12).
    Type: Application
    Filed: January 18, 2011
    Publication date: November 22, 2012
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Junya Murai, Takuji Kita