Patents by Inventor Takuji Komukai

Takuji Komukai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10458061
    Abstract: Provided are: a composite material capable of exhibiting the original functions of a base material thereof and also capable of exhibiting functions derived from CNTs, such as electrical conductivity, heat conductivity, and mechanical strength; and a molded article therefrom. A composite material comprising a base material and a structure formed on the surface of the base material, the structure including a plurality of carbon nanotubes, wherein the plurality of carbon nanotubes form a network structure, in which the carbon nanotubes are directly connected with one another and also directly adhere to the surface of the base material.
    Type: Grant
    Filed: April 23, 2014
    Date of Patent: October 29, 2019
    Assignee: NITTA CORPORATION
    Inventors: Maki Onizuka, Takuji Komukai
  • Patent number: 10329392
    Abstract: There is provided a carbon fiber-reinforced molded article that avoids peeling of carbon fibers from a base material and has high strength, the carbon fiber-reinforced molded article comprising a base material and a composite material dispersed in the base material, wherein the composite material comprises carbon fibers and a structure formed on the surface of the carbon fibers and including a plurality of carbon nanotubes, the plurality of carbon nanotubes forms a network structure in which the carbon nanotubes are directly connected to one another, and the plurality of carbon nanotubes is directly attached to the surface of the carbon fibers by using a portion of the surface thereof as an attaching portion, and also is physically bound to the surface of the carbon fibers via a binding member provided on at least a portion other than the attaching portion.
    Type: Grant
    Filed: March 30, 2016
    Date of Patent: June 25, 2019
    Assignee: NITTA CORPORATION
    Inventors: Takuji Komukai, Hiromi Teruhira, Katsuyuki Nakai
  • Publication number: 20190169792
    Abstract: Provided are a composite material and a reinforced fiber. The composite material (1) includes a fiber (3) and a plurality of carbon nanotubes (5) disposed on a surface of the fiber (3). The carbon nanotubes (5) adhere directly to the surface of the fiber (3). The composite material and the reinforced fiber exhibit both of intrinsic functions of the fiber and functions, such as electrical conductivity, thermal conductivity, and mechanical strength, derived from CNTs.
    Type: Application
    Filed: January 28, 2019
    Publication date: June 6, 2019
    Inventors: Takuji Komukai, Maki Onizuka, Hiromi Teruhira, Katsuyuki Nakai
  • Patent number: 10207920
    Abstract: There are provided an easily producible catalyst particle-holding structure used for production of carbon nanotubes, and a method for producing the same. The method for producing the catalyst particle-holding structure of the present invention used for production of carbon nanotubes includes a step of forming a catalyst particle forming layer containing Si, Al, and Fe, and a step of performing a heat treatment on the catalyst particle forming layer in an atmosphere containing oxygen, to form catalyst particles containing Fe. The catalyst particles are held by the catalyst particle forming layer so that the catalyst particles are partially embedded in the catalyst particle forming layer. The size and the number of the catalyst particles containing Fe are controlled by adjusting the amount of oxygen contained in the atmosphere for the heat treatment. Thus, the catalyst particle-holding structure is formed easily.
    Type: Grant
    Filed: July 29, 2015
    Date of Patent: February 19, 2019
    Assignee: Nitta Corporation
    Inventors: Takuji Komukai, Yutaka Shimomoto, Hiromi Teruhira
  • Publication number: 20190048519
    Abstract: Provided are a method for manufacturing a composite fabric capable of further improving the strength of a carbon fiber-reinforced molded article, a composite fabric, and a carbon fiber-reinforced molded article. The method includes a step of holding a surface of a filter part (22A), through which a dispersion solvent and carbon nanotubes dispersed in the dispersion solvent are allowed to pass, in contact with at least one surface of a woven fabric (12A) including a carbon fiber bundle as weaving yarn, a step of immersing the woven fabric (12A) on which the filter part (22A) is held in a dispersion that comprises the dispersion solvent and the dispersed carbon nanotubes and applying ultrasonic vibrations to the dispersion, and a step of extracting the woven fabric (12A) on which the filter part (22A) is held from the dispersion and removing the filter part (22A) from the woven fabric (12A).
    Type: Application
    Filed: March 22, 2017
    Publication date: February 14, 2019
    Applicant: NITTA CORPORATION
    Inventors: Maki ONIZUKA, Takuji KOMUKAI
  • Publication number: 20180283609
    Abstract: A high pressure container has enhanced pressure resistant strength, and a method for manufacturing such high pressure container. The high pressure container includes a sealable hollow liner and a reinforcement layer including a composite carbon fiber bundle covering an outer surface of the hollow liner, wherein the reinforcement layer is wound around the outer surface of the hollow liner and fixed with a cured product of thermosetting resin, and a stress relaxation portion including the cured product of thermosetting product and a plurality of carbon nanotubes between a carbon fiber contained in one composite carbon fiber bundle and a carbon fiber contained in the other composite carbon fiber bundle.
    Type: Application
    Filed: December 21, 2016
    Publication date: October 4, 2018
    Applicants: NITTA CORPORATION, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hiromi TERUHIRA, Takuji KOMUKAI, Maki ONIZUKA, Naoki NAKAMURA, Masaki ANDO
  • Publication number: 20180119332
    Abstract: There are provided a method for producing a composite material from which a high-strength prepreg having CNT-derived properties fully exerted is obtained, comprising a step of immersing a carbon fiber bundle including a plurality of continuous carbon fibers in a carbon-nanotubes-isolated dispersion containing a plurality of isolatedly-dispersed carbon nanotubes and applying ultrasonic vibrations at a frequency of more than 40 kHz and 180 kHz or less to form a structure comprising a plurality of carbon nanotubes on the surface of each of the plurality of carbon fibers, wherein the structures are directly attached to the surface of each of the plurality of carbon fibers and form together a network structure in which the carbon nanotubes are directly connected to one another, and such a composite material.
    Type: Application
    Filed: March 30, 2016
    Publication date: May 3, 2018
    Inventors: Takuji KOMUKAI, Hiromi TERUHIRA, Maki ONIZUKA
  • Publication number: 20180112047
    Abstract: There is provided a carbon fiber-reinforced molded article that avoids peeling of carbon fibers from a base material and has high strength, the carbon fiber-reinforced molded article comprising a base material and a composite material dispersed in the base material, wherein the composite material comprises carbon fibers and a structure formed on the surface of the carbon fibers and including a plurality of carbon nanotubes, the plurality of carbon nanotubes forms a network structure in which the carbon nanotubes are directly connected to one another, and the plurality of carbon nanotubes is directly attached to the surface of the carbon fibers by using a portion of the surface thereof as an attaching portion, and also is physically bound to the surface of the carbon fibers via a binding member provided on at least a portion other than the attaching portion.
    Type: Application
    Filed: March 30, 2016
    Publication date: April 26, 2018
    Inventors: Takuji KOMUKAI, Hiromi TERUHIRA, Katsuyuki NAKAI
  • Publication number: 20170314188
    Abstract: Provided are a composite material and a reinforced fiber. The composite material includes a fiber and a plurality of carbon nanotubes disposed on a surface of the fiber. The carbon nanotubes adhere directly to the surface of the fiber.
    Type: Application
    Filed: October 16, 2015
    Publication date: November 2, 2017
    Applicants: NITTA Corporation, NITTA Corporation
    Inventors: Takuji Komukai, Maki Onizuka, Hiromi Teruhira, Katsuyuki Nakai
  • Publication number: 20170283264
    Abstract: There are provided an easily producible catalyst particle-holding structure used for production of carbon nanotubes, and a method for producing the same. The method for producing the catalyst particle-holding structure of the present invention used for production of carbon nanotubes includes a step of forming a catalyst particle forming layer containing Si, Al, and Fe, and a step of performing a heat treatment on the catalyst particle forming layer in an atmosphere containing oxygen, to form catalyst particles containing Fe. The catalyst particles are held by the catalyst particle forming layer so that the catalyst particles are partially embedded in the catalyst particle forming layer. The size and the number of the catalyst particles containing Fe are controlled by adjusting the amount of oxygen contained in the atmosphere for the heat treatment. Thus, the catalyst particle-holding structure is formed easily.
    Type: Application
    Filed: July 29, 2015
    Publication date: October 5, 2017
    Inventors: Takuji Komukai, Yutaka Shimomoto, Hiromi Teruhira
  • Publication number: 20160247594
    Abstract: There is provided a resin composite material in which problems, such as a decrease in mechanical strength of a resin and a decrease in processabilities due to an increase in resin viscosity, are overcome by using a small amount of CNTs, and in which, in spite of using a small amount of CNTs, the functions derived from the formation of a composite of CNTs and other effective functions can be exhibited.
    Type: Application
    Filed: August 22, 2014
    Publication date: August 25, 2016
    Inventors: Katsuyuki Nakai, Takuji Komukai
  • Publication number: 20160083899
    Abstract: Provided are: a composite material capable of exhibiting the original functions of a base material thereof and also capable of exhibiting functions derived from CNTs, such as electrical conductivity, heat conductivity, and mechanical strength; and a molded article therefrom. A composite material comprising a base material and a structure formed on the surface of the base material, the structure including a plurality of carbon nanotubes, wherein the plurality of carbon nanotubes form a network structure, in which the carbon nanotubes are directly connected with one another and also directly adhere to the surface of the base material.
    Type: Application
    Filed: April 23, 2014
    Publication date: March 24, 2016
    Inventors: Maki Onizuka, Takuji Komukai
  • Publication number: 20030171081
    Abstract: A polishing pad includes a pad body; and a transparent window integrally formed in the pad body. The window is formed of a material which is more susceptible to abrasion than a material of the pad body. The pad body has a plurality of grooves formed in a surface thereof, and the window has no grooves in a surface thereof. A surface of the window is recessed with respect to a surface of the pad. The polishing pad prevents a slurry from settling on the window so as to improve the detection precision of the polishing rate. Furthermore, the polishing pad prevents the window from gradually projecting with respect to the pad body by dressing during polishing so as to substantially eliminate adverse effect on the polishing characteristic.
    Type: Application
    Filed: December 16, 2002
    Publication date: September 11, 2003
    Inventors: Takuji Komukai, Yasutaka Imahara, Kouichi Osaki