Patents by Inventor Takuya ARAYAMA

Takuya ARAYAMA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240133010
    Abstract: Provided are an Al—Mg—Si based aluminum alloy forging excellent in mechanical properties in room temperature and hardly causing recrystallized grains and a production method thereof. An aluminum alloy forging consists of: Cu: 0.15 mass % to 1.0 mass %, Mg: 0.6 mass % to 1.15 mass %; Si: 0.95 mass % to 1.25 mass %; Mn: 0.4 mass % to 0.6 mass %; Fe: 0.2 mass % to 0.3 mass %; Cr: 0.11 mass % to 0.25 mass %; Ti: 0.012 mass % to 0.035 mass %; B: 0.0001 mass % to 0.03 mass %; Zn: 0.25 mass % or less; Zr: 0.05 mass % or less; and the balance being aluminum and inevitable impurities. The number of intermetallic compounds of Mg2Si with a minor axis of 0.5 ?m or more present in a visual field area of 1.5815 mm2 is 100 or less when a sectional structure of the aluminum alloy forging is observed at a magnification of 1,000 times.
    Type: Application
    Filed: December 28, 2023
    Publication date: April 25, 2024
    Applicant: SHOWA DENKO K.K.
    Inventor: Takuya ARAYAMA
  • Patent number: 11840748
    Abstract: An aluminum alloy forging includes 0.30 mass % or more and 1.0 mass % or less of Cu; 0.63 mass % or more and 1.30 mass % or less of Mg; 0.45 mass % or more and 1.45 mass % or less of Si; the balance being Al and inevitable impurities, wherein the following relations are satisfied, [Mg content]×1.587??4.1×[Cu content]2+7.8×[Cu content]?1.9??(1) [Si content]×2.730??4.1×[Cu content]2+7.8×[Cu content]?1.9??(2) and the ratio of the integrated intensity Q1 of the X-ray diffraction peak of the CuAl2 phase to the integrated intensity Q2 of the X-ray diffraction peak of the (200) plane of the Al phase obtained by the X-ray diffraction method, Q1/Q2, is 2×10?1 or less.
    Type: Grant
    Filed: December 21, 2022
    Date of Patent: December 12, 2023
    Assignee: RESONAC CORPORATION
    Inventor: Takuya Arayama
  • Publication number: 20230374996
    Abstract: A vehicle compressor component includes an aluminum alloy material made by hot-extruding. The aluminum alloy material has a chemical composition consisting of Fe: 5.0% to 9.0% by mass, Mg: 0.7% to 3.0% by mass, V: 0.1% to 3.0% by mass, Mo: 0.1% to 3.0% by mass, Zr: 0.1% to 2.0% by mass, Ti: 0.02% to 2.0% by mass, and balance Al and unavoidable impurities. The aluminum alloy material has a density of 2.96 g/cm3 or more. A method for manufacturing the vehicle compressor component includes: compacting aluminum alloy powders having the chemical composition to prepare a compact; hot-extruding the compact to make an aluminum alloy material; and forming the aluminum alloy material into a desired shape.
    Type: Application
    Filed: July 14, 2021
    Publication date: November 23, 2023
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Masato NOGUCHI, Tomohei SUGIYAMA, Yasuo KOTETSU, Takuya ARAYAMA
  • Patent number: 11739405
    Abstract: A method of producing an Al—Mg—Si-based aluminum alloy forged product, includes a solution heat treatment step of performing a solution heat treatment for heating the forged product obtained in the forging step at a temperature rising rate of 5.0° C./min or more from 20° C. to 500° C. and holding the forged product at 530° C. to 560° C. for 0.3 hours to 3 hours, a quench treatment step of quenching the forged product in a water tank by bringing an entire surface of the forged product into contact with quenching water within 5 seconds to 60 seconds after the solution heat treatment step for more than 5 minutes and not more than 40 minutes, and an aging treatment step of performing an aging treatment by heating the forged product after the quench treatment step at a temperature of 180° C. to 220° C. for 0.5 hours to 1.5 hours.
    Type: Grant
    Filed: March 10, 2021
    Date of Patent: August 29, 2023
    Assignee: SHOWA DENKO K.K.
    Inventor: Takuya Arayama
  • Publication number: 20230203623
    Abstract: An aluminum alloy forging includes 0.30 mass % or more and 1.0 mass % or less of Cu; 0.63 mass % or more and 1.30 mass % or less of Mg; 0.45 mass % or more and 1.45 mass % or less of Si; the balance being Al and inevitable impurities, wherein the following relations are satisfied, [Mg content]×1.587??4.1×[Cu content]2+7.8×[Cu content]?1.9??(1) [Si content]×2.730??4.1×[Cu content]2+7.8×[Cu content]?1.9??(2) and the ratio of the integrated intensity Q1 of the X-ray diffraction peak of the CuAl2 phase to the integrated intensity Q2 of the X-ray diffraction peak of the (200) plane of the Al phase obtained by the X-ray diffraction method, Q1/Q2, is 2×10?1 or less.
    Type: Application
    Filed: December 21, 2022
    Publication date: June 29, 2023
    Applicant: SHOWA DENKO K.K.
    Inventor: Takuya ARAYAMA
  • Publication number: 20220195573
    Abstract: An aluminum alloy forging of the present invention includes 0.15 wt % to 1.0 wt % of Cu, 0.6 wt % to 1.3 wt % of Mg, 0.60 wt % to 1.45 wt % of Si, 0.03 wt % to 1.0 wt % of Mn, 0.2 wt % to 0.4 wt % of Fe, 0.03 wt % to 0.4 wt % of Cr, 0.012 wt % to 0.035 wt % of Ti, 0.0001 wt % to 0.03 wt % of B, 0.25 wt % or less of Zn, 0.05 wt % or less of Zr, the balance being Al and inevitable impurities. When integrated intensity of a diffraction peak of an AlFeMnSi phase in an X-ray diffraction pattern obtained by an X-ray diffraction measurement of a cross-section of the forging is “Q1” (cps·deg) and integrated intensity of a diffraction peak of a (200) plane of an Al phase is “Q2” (cps·deg), a value of Q1/Q2 is 6×10?2 or less.
    Type: Application
    Filed: December 13, 2021
    Publication date: June 23, 2022
    Applicant: SHOWA DENKO K.K.
    Inventor: Takuya ARAYAMA
  • Publication number: 20210301383
    Abstract: A method of producing an Al—Mg—Si-based aluminum alloy forged product, includes a solution heat treatment step of performing a solution heat treatment for heating the forged product obtained in the forging step at a temperature rising rate of 5.0° C./min or more from 20° C. to 500° C. and holding the forged product at 530° C. to 560° C. for 0.3 hours to 3 hours, a quench treatment step of quenching the forged product in a water tank by bringing an entire surface of the forged product into contact with quenching water within 5 seconds to 60 seconds after the solution heat treatment step for more than 5 minutes and not more than 40 minutes, and an aging treatment step of performing an aging treatment by heating the forged product after the quench treatment step at a temperature of 180° C. to 220° C. for 0.5 hours to 1.5 hours.
    Type: Application
    Filed: March 10, 2021
    Publication date: September 30, 2021
    Applicant: SHOWA DENKO K.K.
    Inventor: Takuya ARAYAMA
  • Publication number: 20210123123
    Abstract: Provided are an Al—Mg—Si based aluminum alloy forging excellent in mechanical properties in room temperature and hardly causing recrystallized grains and a production method thereof. An aluminum alloy forging consists of: Cu: 0.15 mass % to 1.0 mass %, Mg: 0.6 mass % to 1.15 mass %; Si: 0.95 mass % to 1.25 mass %; Mn: 0.4 mass % to 0.6 mass %; Fe: 0.2 mass % to 0.3 mass %; Cr: 0.11 mass % to 0.25 mass %; Ti: 0.012 mass % to 0.035 mass %; B: 0.0001 mass % to 0.03 mass %; Zn: 0.25 mass % or less; Zr: 0.05 mass % or less; and the balance being aluminum and inevitable impurities. The number of intermetallic compounds of Mg2Si with a minor axis of 0.5 ?m or more present in a visual field area of 1.5815 mm2 is 100 or less when a sectional structure of the aluminum alloy forging is observed at a magnification of 1,000 times.
    Type: Application
    Filed: October 29, 2020
    Publication date: April 29, 2021
    Applicant: SHOWA DENKO K.K.
    Inventor: Takuya ARAYAMA
  • Publication number: 20200238385
    Abstract: A compressor component for a transport is provided, which is excellent in mechanical characteristics at a high temperature. The compressor component is made of an aluminum-alloy that includes Fe: 5.0-9.0 mass %, V: 0.1-3.0 mass %, Mo: 0.1-3.0 mass %, Zr: 0.1-2.0 mass %, and Ti: 0.02-2.0 mass %, the remainder being Al and unavoidable impurities The compressor component is configured to include therein an Al—Fe-based intermetallic compound, and in the cross-sectional surface structure of the compressor component, an average circle-equivalent diameter of the Al—Fe-based intermetallic compound falls within a range of 0.1-3.0 ?m.
    Type: Application
    Filed: September 13, 2018
    Publication date: July 30, 2020
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Yasuo KOTETSU, Tomohei SUGIYAMA, Kyohei ANDO, Takuya ARAYAMA
  • Publication number: 20190299296
    Abstract: An aluminum alloy extruded material consists of: Fe: 5.0 mass % to 9.0 mass %; V: 0.1 mass % to 3.0 mass %; Mo: 0.1 mass % to 3.0 mass %; Zr: 0.1 mass % to 2.0 mass %; Ti: 0.02 mass % to 2.0 mass %; one or two kinds of metals selected from the group consisting of Cr and Mn: 0.02 mass % to 2.0 mass %, respectively; and the balance being Al and inevitable impurities, wherein the aluminum alloy extruded material contains an Al—Fe based intermetallic compound, and wherein in a cross-sectional structure of the aluminum alloy extruded material, an average circle equivalent diameter of the Al—Fe based intermetallic compound is in a range of 0.1 ?m to 3.0 ?m. It is possible to provide an aluminum alloy extruded material excellent in mechanical properties at high temperature.
    Type: Application
    Filed: April 3, 2019
    Publication date: October 3, 2019
    Applicant: SHOWA DENKO K.K.
    Inventor: Takuya ARAYAMA
  • Publication number: 20190100824
    Abstract: An aluminum alloy powder consists of Fe: 5.0 mass % to 9.0 mass %, V: 0.1 mass % to 3.0 mass %, Mo: 0.1 mass % to 3.0 mass %, Zr: 0.1 mass % to 2.0 mass %, Ti: 0.02 mass % to 2.0 mass %, and the balance being Al and inevitable impurities. The aluminum alloy powder contains an Al—Fe based intermetallic compound. An average circle equivalent diameter of the Al—Fe based intermetallic compound is in a range of 0.1 ?m to 3.0 ?m in a cross-sectional structure of the aluminum alloy powder. An aluminum alloy extruded material excellent in mechanical properties at high temperature is provided.
    Type: Application
    Filed: October 2, 2018
    Publication date: April 4, 2019
    Applicant: SHOWA DENKO K.K.
    Inventor: Takuya ARAYAMA