Patents by Inventor Takuya Hayahi

Takuya Hayahi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7442433
    Abstract: A surface-coated cermet cutting tool is formed by depositing on a surface of a tool substrate a hard-coating layer composed of the following layers (a) and (b): (a) the lower layer is composed of one or more layers of TiC, TiN, TiCN, TiCO, and TiCNO and has a total average layer thickness in the range of 3 to 20 ?m, and (b) the upper layer is an aluminum oxide layer having an ?-type crystal structure when chemically deposited and has an average layer thickness in the range of 1 to 15 ?m. In the case of the upper layer, the reformed ?-Al2O3 layer shows distribution graphs of covalent lattice points of constituent atoms, which shows distribution ratios of individual ?N+1 to total ?N+1, having the highest peak at ?3 and showing the distribution ratios of ?3 to total ?N+1 in the range of 60 to 80%.
    Type: Grant
    Filed: January 6, 2006
    Date of Patent: October 28, 2008
    Assignee: Mitsubishi Materials Corporation
    Inventors: Hisashi Honma, Akira Osada, Eiji Nakamura, Takuya Hayahi
  • Patent number: 7273665
    Abstract: There is provided a surface-coated cermet cutting tool with a hard-coating layer having excellent chipping resistance. The surface-coated cermet cutting tool is formed by coating, on a surface of a tool substrate made of WC-based cemented carbide or TiCN-based cermet, a hard-coating layer including the following upper and lower layers (a) and (b): (a) as the lower layer, a Ti compound layer having at least one or two of a TiC layer, a TiN layer, a TiCN layer, a TiCO layer and a TiCNO layer, all of which are deposited by chemical vapor deposition, the titanium compound layer having a total average thickness of 3 to 20 ?m, and (b) as the upper layer, a heat-transformed ?-type Al oxide layer formed by carrying out a heat-transforming treatment in a state that titanium oxide particulates satisfying the composition formula: TiOY, (where value Y is 1.2 to 1.
    Type: Grant
    Filed: December 21, 2004
    Date of Patent: September 25, 2007
    Assignee: Mitsubishi Materials Corporation
    Inventors: Takuya Hayahi, Fumio Tsushima, Takatoshi Oshika
  • Patent number: 7201956
    Abstract: The present invention provides a cutting tool in which the hard coating layer demonstrates superior chipping resistance. The cutting tool has a tool base composed with tungsten carbide-based cemented carbide or titanium carbonitride-based Cermet, and a hard coating layer provided on the surface thereof; wherein the hard coating layer includes: (a) a Ti compound and/or Zr compound layer, which is a lower layer, comprising one or more layers of a TiC layer, TiN layer, TiCN layer, TiCO layer, TiCNO layer, ZrC layer, ZrN layer, ZrCN layer, ZrCO layer, ZrCNO layer and (b) an aluminum oxide layer having an ? crystal structure which is an upper layer, including the highest peak in the inclination section within a range of 0–10.
    Type: Grant
    Filed: February 26, 2004
    Date of Patent: April 10, 2007
    Assignee: Mitsubishi Materials Corporation
    Inventors: Takatoshi Oshika, Toshiaki Ueda, Takuya Hayahi
  • Publication number: 20060188747
    Abstract: A surface-coated cermet cutting tool is formed by depositing on a surface of a tool substrate a hard-coating layer composed of the following layers (a) and (b): (a) the lower layer is composed of one or more layers of TiC, TiN, TiCN, TiCO, and TiCNO and has a total average layer thickness in the range of 3 to 20 ?m, and (b) the upper layer is an aluminum oxide layer having an ?-type crystal structure when chemically deposited and has an average layer thickness in the range of 1 to 15 ?m. In the case of the upper layer, the reformed ?-Al2O3 layer shows distribution graphs of covalent lattice points of constituent atoms, which shows distribution ratios of individual ?N+1 to total ?N+1, having the highest peak at ?3 and showing the distribution ratios of ?3 to total ?N+1 in the range of 60 to 80%.
    Type: Application
    Filed: January 6, 2006
    Publication date: August 24, 2006
    Applicant: Mitsubishi Materials Corporation
    Inventors: Hisashi Honma, Akira Osada, Eiji Nakamura, Takuya Hayahi
  • Publication number: 20050164042
    Abstract: There is provided a surface-coated cermet cutting tool with a hard-coating layer having excellent chipping resistance. The surface-coated cermet cutting tool is formed by coating, on a surface of a tool substrate made of WC-based cemented carbide or TiCN-based cermet, a hard-coating layer including the following upper and lower layers (a) and (b): (a) as the lower layer, a Ti compound layer having at least one or two of a TiC layer, a TiN layer, a TiCN layer, a TICO layer and a TICNO layer, all of which are deposited by chemical vapor deposition, the titanium compound layer having a total average thickness of 3 to 20 ?m, and (b) as the upper layer, a heat-transformed ?-type Al oxide layer formed by carrying out a heat-transforming treatment in a state that titanium oxide particulates satisfying the composition formula: TiOY, (where value Y is 1.2 to 1.
    Type: Application
    Filed: December 21, 2004
    Publication date: July 28, 2005
    Applicant: Mitsubishi Materials Corporation
    Inventors: Takuya Hayahi, Fumio Tsushima, Takatoshi Oshika
  • Publication number: 20040224159
    Abstract: The present invention provides a cutting tool in which the hard coating layer demonstrates superior chipping resistance. The cutting tool has a tool base composed with tungsten carbide-based cemented carbide or titanium carbonitride-based Cermet, and a hard coating layer provided on the surface thereof; wherein the hard coating layer includes: (a) a Ti compound and/or Zr compound layer, which is a lower layer, comprising one or more layers of a TiC layer, TiN layer, TiCN layer, TiCO layer, TiCNO layer, ZrC layer, ZrN layer, ZrCN layer, ZrCO layer, ZrCNO layer and (b) an aluminum oxide layer having an &agr; crystal structure which is an upper layer, including the highest peak in the inclination section within a range of 0-10.
    Type: Application
    Filed: February 26, 2004
    Publication date: November 11, 2004
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Takatoshi Oshika, Toshiaki Ueda, Takuya Hayahi
  • Patent number: RE41111
    Abstract: The present invention provides a cutting tool in which the hard coating layer demonstrates superior chipping resistance. The cutting tool has a tool base composed with tungsten carbide-based cemented carbide or titanium carbonitride-based Cermet, and a hard coating layer provided on the surface thereof; wherein the hard coating layer includes: (a) a Ti compound and/or Zr compound layer, which is a lower layer, comprising one or more layers of a TiC layer, TiN layer, TiCN layer, TiCO layer, TiCNO layer, ZrC layer, ZrN layer, ZrCN layer, ZrCO layer, ZrCNO layer and (b) an aluminum oxide layer having an ? crystal structure which is an upper layer, including the highest peak in the inclination section within a range of 0-10.
    Type: Grant
    Filed: September 16, 2008
    Date of Patent: February 9, 2010
    Assignee: Mitsubishi Materials Corporation
    Inventors: Takatoshi Oshika, Toshiaki Ueda, Takuya Hayahi