Patents by Inventor Takuya SHIMOKAWA
Takuya SHIMOKAWA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10682798Abstract: A molding apparatus includes: a die provided with a die recessed portion; a core being relatively movable toward a first side and a second side in an axial direction of the die, and forming a flow passage for molten resin between the core and the die; a slider housed in the die recessed portion, having a gap in the die radial direction between the slider and the die recessed portion, the slider being slidable in the die axial direction; and a wall portion forming part of an inner wall in the die radial direction of the die recessed portion, positioned to oppose the core, and extending in such a way that a thickness of the wall portion gradually decreases heading from the first side toward the second side; wherein the wall portion is elastically flexible outward in the die radial direction in a case in which the wall portion is pushed by the molten resin.Type: GrantFiled: November 20, 2018Date of Patent: June 16, 2020Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, TOYOTA PRODUCTION ENGINEERING CORPORATION, PLACO CO, LTD.Inventors: Takuya Shimokawa, Kaoru Shimomura, Takashi Imai
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Patent number: 10556370Abstract: A parison transfer apparatus includes a die core and at least two parison expansion rollers disposed below the die core and having a conical shape. The die core extrudes a parison having a form of a single sheet or cut into a plurality of sheets in an arc shape toward a space below the die core. The parison expansion rollers are arranged to abut against the vicinity of respective side end portions of the arc-shaped parison having the form of the single sheet or the plurality of sheets as a result of the cutting. The parison expansion rollers are configured to be rotated in a direction opposite to a downflow direction of the parison to pull the side end portion of the parison such that a width of the side end portion expands and a shape of the parison changes from the arc shape into a flat plate shape.Type: GrantFiled: November 13, 2017Date of Patent: February 11, 2020Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Takashi Hamada, Takuya Shimokawa
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Patent number: 10464250Abstract: A molding apparatus includes: a die; a core disposed at the inner side of the die; a slider housed in a die recess provided in the die; a rod having a leading end portion housed in a slider recess formed in a face of the slider, the leading end portion of the rod being unconnected with the slider; and a movement mechanism, the die including a wall portion that forms part of an inner wall of the die recess, and the slider recess having a shape that widens on progression toward an outer side in a radial direction of the die or that runs along a radial direction of the die.Type: GrantFiled: May 24, 2017Date of Patent: November 5, 2019Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, PLACO CO., LTD., TOYOTA PRODUCTION ENGINEERING CORPORATIONInventors: Takuya Shimokawa, Takashi Imai, Kaoru Shimomura
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Publication number: 20190160724Abstract: A molding apparatus includes: a die provided with a die recessed portion; a core being relatively movable toward a first side and a second side in an axial direction of the die, and forming a flow passage for molten resin between the core and the die; a slider housed in the die recessed portion, having a gap in the die radial direction between the slider and the die recessed portion, the slider being slidable in the die axial direction; and a wall portion forming part of an inner wall in the die radial direction of the die recessed portion, positioned to oppose the core, and extending in such a way that a thickness of the wall portion gradually decreases heading from the first side toward the second side; wherein the wall portion is elastically flexible outward in the die radial direction in a case in which the wall portion is pushed by the molten resin.Type: ApplicationFiled: November 20, 2018Publication date: May 30, 2019Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, TOYOTA PRODUCTION ENGINEERING CORPORATION, PLACO CO,LTDInventors: Takuya SHIMOKAWA, Kaoru SHIMOMURA, Takashi IMAI
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Patent number: 10232563Abstract: A method of producing an undercover for a vehicle includes: placing a first component including a planar surface, second components including planar surfaces, and a third component including a cavity with an opening in a surface such that the third component is sandwiched between the second components with the surfaces of the second components and the surface of the third components opposed to the surface of the first component; placing the sheet that is softened between the first component and the second components; vacuuming the sheet with the first component until a first surface thereof is pressed against the surface of the first component; bringing the surfaces of the second components into contact with a second surface of the sheet; and moving the third component toward the first component until the cavity is filled with a portion of the sheet while maintaining the first component and the second components thereat.Type: GrantFiled: January 21, 2016Date of Patent: March 19, 2019Assignees: TOYOTA BOSHOKU KABUSHIKI KAISHA, TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Satoshi Oohashi, Makoto Kawamoto, Takuya Shimokawa
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Patent number: 10201925Abstract: An extrusion apparatus is provided with a cylindrical die, a core that is placed inside the die, that is able to move relatively to the die in an axial direction of the die, and that forms a flow path for molten resin between the core and the die, a recessed portion that is provided partway along the flow path and that is recessed in the axial direction, and a separator that is inserted into the recessed portion in the axial direction, an insertion position of the separator in the axial direction changing in conjunction with the movement of the core relative to the die, and that cuts the molten resin by means of a portion thereof that extends from the recessed portion into the flow path.Type: GrantFiled: August 16, 2016Date of Patent: February 12, 2019Assignee: Toyota Jidosha Kabushiki KaishaInventor: Takuya Shimokawa
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Publication number: 20180162032Abstract: A parison transfer apparatus includes a die core and at least two parison expansion rollers disposed below the die core and having a conical shape. The die core extrudes a parison having a form of a single sheet or cut into a plurality of sheets in an arc shape toward a space below the die core. The parison expansion rollers are arranged to abut against the vicinity of respective side end portions of the arc-shaped parison having the form of the single sheet or the plurality of sheets as a result of the cutting. The parison expansion rollers are configured to be rotated in a direction opposite to a downflow direction of the parison to pull the side end portion of the parison such that a width of the side end portion expands and a shape of the parison changes from the arc shape into a flat plate shape.Type: ApplicationFiled: November 13, 2017Publication date: June 14, 2018Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Takashi HAMADA, Takuya SHIMOKAWA
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Publication number: 20170341286Abstract: A molding apparatus includes: a die; a core disposed at the inner side of the die; a slider housed in a die recess provided in the die; a rod having a leading end portion housed in a slider recess formed in a face of the slider, the leading end portion of the rod being unconnected with the slider; and a movement mechanism, the die including a wall portion that forms part of an inner wall of the die recess, and the slider recess having a shape that widens on progression toward an outer side in a radial direction of the die or that runs along a radial direction of the die.Type: ApplicationFiled: May 24, 2017Publication date: November 30, 2017Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, PLACO CO., LTD., TOYOTA PRODUCTION ENGINEERING CORPORATIONInventors: Takuya SHIMOKAWA, Takashi IMAI, Kaoru SHIMOMURA
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Publication number: 20170057150Abstract: An extrusion apparatus is provided with a cylindrical die, a core that is placed inside the die, that is able to move relatively to the die in an axial direction of the die, and that forms a flow path for molten resin between the core and the die, a recessed portion that is provided partway along the flow path and that is recessed in the axial direction, and a separator that is inserted into the recessed portion in the axial direction, an insertion position of the separator in the axial direction changing in conjunction with the movement of the core relative to the die, and that cuts the molten resin by means of a portion thereof that extends from the recessed portion into the flow path.Type: ApplicationFiled: August 16, 2016Publication date: March 2, 2017Inventor: Takuya Shimokawa
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Publication number: 20160303792Abstract: A sheet body extruded from an extruding die is mounted on conveyers immediately and thereby drawdown and the like is inhibited or prevented to suppress deflection in the thickness, length and the like of the sheet body. Further, the conveyers include a heater inside thereof and thereby reduction of the temperature of the sheet body can be inhibited or prevented by heating by means of the heater. As a result, productivity of the hollow body is improved.Type: ApplicationFiled: November 24, 2014Publication date: October 20, 2016Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, FTS CO., LTD.Inventors: Yuji KARASAKI, Takuya SHIMOKAWA
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Publication number: 20160236405Abstract: A method of producing an undercover for a vehicle includes: placing a first component including a planar surface, second components including planar surfaces, and a third component including a cavity with an opening in a surface such that the third component is sandwiched between the second components with the surfaces of the second components and the surface of the third components opposed to the surface of the first component; placing the sheet that is softened between the first component and the second components; vacuuming the sheet with the first component until a first surface thereof is pressed against the surface of the first component; bringing the surfaces of the second components into contact with a second surface of the sheet; and moving the third component toward the first component until the cavity is filled with a portion of the sheet while maintaining the first component and the second components thereat.Type: ApplicationFiled: January 21, 2016Publication date: August 18, 2016Applicants: TOYOTA BOSHOKU KABUSHIKI KAISHA, TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Satoshi OOHASHI, Makoto KAWAMOTO, Takuya SHIMOKAWA