Patents by Inventor Takuya SHIMOKAWA

Takuya SHIMOKAWA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10682798
    Abstract: A molding apparatus includes: a die provided with a die recessed portion; a core being relatively movable toward a first side and a second side in an axial direction of the die, and forming a flow passage for molten resin between the core and the die; a slider housed in the die recessed portion, having a gap in the die radial direction between the slider and the die recessed portion, the slider being slidable in the die axial direction; and a wall portion forming part of an inner wall in the die radial direction of the die recessed portion, positioned to oppose the core, and extending in such a way that a thickness of the wall portion gradually decreases heading from the first side toward the second side; wherein the wall portion is elastically flexible outward in the die radial direction in a case in which the wall portion is pushed by the molten resin.
    Type: Grant
    Filed: November 20, 2018
    Date of Patent: June 16, 2020
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, TOYOTA PRODUCTION ENGINEERING CORPORATION, PLACO CO, LTD.
    Inventors: Takuya Shimokawa, Kaoru Shimomura, Takashi Imai
  • Patent number: 10556370
    Abstract: A parison transfer apparatus includes a die core and at least two parison expansion rollers disposed below the die core and having a conical shape. The die core extrudes a parison having a form of a single sheet or cut into a plurality of sheets in an arc shape toward a space below the die core. The parison expansion rollers are arranged to abut against the vicinity of respective side end portions of the arc-shaped parison having the form of the single sheet or the plurality of sheets as a result of the cutting. The parison expansion rollers are configured to be rotated in a direction opposite to a downflow direction of the parison to pull the side end portion of the parison such that a width of the side end portion expands and a shape of the parison changes from the arc shape into a flat plate shape.
    Type: Grant
    Filed: November 13, 2017
    Date of Patent: February 11, 2020
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Takashi Hamada, Takuya Shimokawa
  • Patent number: 10464250
    Abstract: A molding apparatus includes: a die; a core disposed at the inner side of the die; a slider housed in a die recess provided in the die; a rod having a leading end portion housed in a slider recess formed in a face of the slider, the leading end portion of the rod being unconnected with the slider; and a movement mechanism, the die including a wall portion that forms part of an inner wall of the die recess, and the slider recess having a shape that widens on progression toward an outer side in a radial direction of the die or that runs along a radial direction of the die.
    Type: Grant
    Filed: May 24, 2017
    Date of Patent: November 5, 2019
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, PLACO CO., LTD., TOYOTA PRODUCTION ENGINEERING CORPORATION
    Inventors: Takuya Shimokawa, Takashi Imai, Kaoru Shimomura
  • Publication number: 20190160724
    Abstract: A molding apparatus includes: a die provided with a die recessed portion; a core being relatively movable toward a first side and a second side in an axial direction of the die, and forming a flow passage for molten resin between the core and the die; a slider housed in the die recessed portion, having a gap in the die radial direction between the slider and the die recessed portion, the slider being slidable in the die axial direction; and a wall portion forming part of an inner wall in the die radial direction of the die recessed portion, positioned to oppose the core, and extending in such a way that a thickness of the wall portion gradually decreases heading from the first side toward the second side; wherein the wall portion is elastically flexible outward in the die radial direction in a case in which the wall portion is pushed by the molten resin.
    Type: Application
    Filed: November 20, 2018
    Publication date: May 30, 2019
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, TOYOTA PRODUCTION ENGINEERING CORPORATION, PLACO CO,LTD
    Inventors: Takuya SHIMOKAWA, Kaoru SHIMOMURA, Takashi IMAI
  • Patent number: 10232563
    Abstract: A method of producing an undercover for a vehicle includes: placing a first component including a planar surface, second components including planar surfaces, and a third component including a cavity with an opening in a surface such that the third component is sandwiched between the second components with the surfaces of the second components and the surface of the third components opposed to the surface of the first component; placing the sheet that is softened between the first component and the second components; vacuuming the sheet with the first component until a first surface thereof is pressed against the surface of the first component; bringing the surfaces of the second components into contact with a second surface of the sheet; and moving the third component toward the first component until the cavity is filled with a portion of the sheet while maintaining the first component and the second components thereat.
    Type: Grant
    Filed: January 21, 2016
    Date of Patent: March 19, 2019
    Assignees: TOYOTA BOSHOKU KABUSHIKI KAISHA, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Satoshi Oohashi, Makoto Kawamoto, Takuya Shimokawa
  • Patent number: 10201925
    Abstract: An extrusion apparatus is provided with a cylindrical die, a core that is placed inside the die, that is able to move relatively to the die in an axial direction of the die, and that forms a flow path for molten resin between the core and the die, a recessed portion that is provided partway along the flow path and that is recessed in the axial direction, and a separator that is inserted into the recessed portion in the axial direction, an insertion position of the separator in the axial direction changing in conjunction with the movement of the core relative to the die, and that cuts the molten resin by means of a portion thereof that extends from the recessed portion into the flow path.
    Type: Grant
    Filed: August 16, 2016
    Date of Patent: February 12, 2019
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Takuya Shimokawa
  • Publication number: 20180162032
    Abstract: A parison transfer apparatus includes a die core and at least two parison expansion rollers disposed below the die core and having a conical shape. The die core extrudes a parison having a form of a single sheet or cut into a plurality of sheets in an arc shape toward a space below the die core. The parison expansion rollers are arranged to abut against the vicinity of respective side end portions of the arc-shaped parison having the form of the single sheet or the plurality of sheets as a result of the cutting. The parison expansion rollers are configured to be rotated in a direction opposite to a downflow direction of the parison to pull the side end portion of the parison such that a width of the side end portion expands and a shape of the parison changes from the arc shape into a flat plate shape.
    Type: Application
    Filed: November 13, 2017
    Publication date: June 14, 2018
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Takashi HAMADA, Takuya SHIMOKAWA
  • Publication number: 20170341286
    Abstract: A molding apparatus includes: a die; a core disposed at the inner side of the die; a slider housed in a die recess provided in the die; a rod having a leading end portion housed in a slider recess formed in a face of the slider, the leading end portion of the rod being unconnected with the slider; and a movement mechanism, the die including a wall portion that forms part of an inner wall of the die recess, and the slider recess having a shape that widens on progression toward an outer side in a radial direction of the die or that runs along a radial direction of the die.
    Type: Application
    Filed: May 24, 2017
    Publication date: November 30, 2017
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, PLACO CO., LTD., TOYOTA PRODUCTION ENGINEERING CORPORATION
    Inventors: Takuya SHIMOKAWA, Takashi IMAI, Kaoru SHIMOMURA
  • Publication number: 20170057150
    Abstract: An extrusion apparatus is provided with a cylindrical die, a core that is placed inside the die, that is able to move relatively to the die in an axial direction of the die, and that forms a flow path for molten resin between the core and the die, a recessed portion that is provided partway along the flow path and that is recessed in the axial direction, and a separator that is inserted into the recessed portion in the axial direction, an insertion position of the separator in the axial direction changing in conjunction with the movement of the core relative to the die, and that cuts the molten resin by means of a portion thereof that extends from the recessed portion into the flow path.
    Type: Application
    Filed: August 16, 2016
    Publication date: March 2, 2017
    Inventor: Takuya Shimokawa
  • Publication number: 20160303792
    Abstract: A sheet body extruded from an extruding die is mounted on conveyers immediately and thereby drawdown and the like is inhibited or prevented to suppress deflection in the thickness, length and the like of the sheet body. Further, the conveyers include a heater inside thereof and thereby reduction of the temperature of the sheet body can be inhibited or prevented by heating by means of the heater. As a result, productivity of the hollow body is improved.
    Type: Application
    Filed: November 24, 2014
    Publication date: October 20, 2016
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, FTS CO., LTD.
    Inventors: Yuji KARASAKI, Takuya SHIMOKAWA
  • Publication number: 20160236405
    Abstract: A method of producing an undercover for a vehicle includes: placing a first component including a planar surface, second components including planar surfaces, and a third component including a cavity with an opening in a surface such that the third component is sandwiched between the second components with the surfaces of the second components and the surface of the third components opposed to the surface of the first component; placing the sheet that is softened between the first component and the second components; vacuuming the sheet with the first component until a first surface thereof is pressed against the surface of the first component; bringing the surfaces of the second components into contact with a second surface of the sheet; and moving the third component toward the first component until the cavity is filled with a portion of the sheet while maintaining the first component and the second components thereat.
    Type: Application
    Filed: January 21, 2016
    Publication date: August 18, 2016
    Applicants: TOYOTA BOSHOKU KABUSHIKI KAISHA, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Satoshi OOHASHI, Makoto KAWAMOTO, Takuya SHIMOKAWA