Patents by Inventor Takuya Yamawaki
Takuya Yamawaki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20230299392Abstract: Provided is a technique to prevent formation of a gap between a case body and a sealing plate. The battery case disclosed herein includes: a case body having an opening; and a substantially rectangular sealing plate attached to the opening. The sealing plate has a pair of long side portions, a pair of short side portions, and R portions at four corners. An edge of a lower surface of the sealing plate is chamfered. A chamfering amount of the short side portions is greater than a chamfering amount of the long side portions. Each the R portions comprises a gradual change region, where a chamfering amount gradually decreases from a first end on a side of the short side portions toward a second end on a side of the long side portions.Type: ApplicationFiled: March 14, 2023Publication date: September 21, 2023Inventor: Takuya YAMAWAKI
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Patent number: 11539067Abstract: A secondary battery production method is provided, with which deformation of a current collector is reduced. The method produces a secondary battery including: an electrode assembly having positive and negative electrode plates; and a positive electrode current collector. The positive electrode plate includes a positive electrode core and a positive electrode active material layer, and the electrode assembly includes a positive electrode core-stacked portion. The method includes: an electrode assembly production step of producing the electrode assembly; and an ultrasonic bonding step of ultrasonically bonding the positive electrode current collector to the positive electrode core-stacked portion. The positive electrode current collector has a thin-walled portion.Type: GrantFiled: December 10, 2019Date of Patent: December 27, 2022Assignee: SANYO Electric Co., Ltd.Inventors: Yohei Muroya, Tomokazu Yamanaka, Takuya Yamawaki, Ryuhei Kai
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Publication number: 20200243892Abstract: A secondary battery production method is provided, with which deformation of a current collector is reduced. The method produces a secondary battery including: an electrode assembly having positive and negative electrode plates; and a positive electrode current collector. The positive electrode plate includes a positive electrode core and a positive electrode active material layer, and the electrode assembly includes a positive electrode core-stacked portion. The method includes: an electrode assembly production step of producing the electrode assembly; and an ultrasonic bonding step of ultrasonically bonding the positive electrode current collector to the positive electrode core-stacked portion. The positive electrode current collector has a thin-walled portion.Type: ApplicationFiled: December 10, 2019Publication date: July 30, 2020Applicant: SANYO Electric Co., Ltd.Inventors: Yohei Muroya, Tomokazu Yamanaka, Takuya Yamawaki, Ryuhei Kai
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Patent number: 10355251Abstract: A rolled electrode assembly having a positive electrode plate and a negative electrode plate is housed in a prismatic outer body having as mouth together with non-aqueous electrolyte, and the mouth of the prismatic outer body is sealed by a sealing plate made of metal. The rolled electrode assembly is housed in the prismatic outer body, with the outer surface of the rolled electrode assembly covered by an insulating sheet except for the outer surface facing the sealing plate. The arithmetic mean roughness (Sa) of at least one surface of the insulating sheet disposed between the rolled electrode assembly and the prismatic outer body is 0.3 ?m or more.Type: GrantFiled: June 29, 2016Date of Patent: July 16, 2019Assignee: SANYO Electric Co., Ltd.Inventors: Takuya Yamawaki, Eiji Okutani
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Patent number: 10256457Abstract: A conductive member including an opening portion is connected to a positive terminal and is integrally secured to a sealing plate together with an outer insulating member and a second insulating member. The conductive member opening portion is sealed by a deformable plate. A base portion of a positive electrode current collector is connected to the deformable plate. A first insulating member that is disposed between the deformable plate and the base portion of the positive electrode current collector includes a pair of first catch portions that are disposed so as to be aligned in a longitudinal direction of the sealing plate and a pair of second catch portions that are disposed so as to be aligned in a transverse direction of the sealing plate. The first catch portions and the second catch portions are connected to the second insulating member disposed between the sealing plate and the conductive member.Type: GrantFiled: July 20, 2016Date of Patent: April 9, 2019Assignee: SANYO Electric Co., Ltd.Inventors: Takuya Yamawaki, Eiji Okutani, Masakazu Yamada
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Patent number: 10181596Abstract: A positive electrode sheet is electrically connected to a positive terminal with a positive electrode current collector, a deformable plate, and a conductive member interposed therebetween. When the pressure inside a battery is higher than or equal to a predetermined value, the deformable plate is deformed toward a sealing plate and an annular groove formed on a base portion of the positive electrode current collector is broken due to deformation of the deformable plate so that a conductive path between the positive electrode sheet and the positive terminal is disconnected. A first insulating member disposed between the deformable plate and the base portion of the positive electrode current collector includes a first rotation preventing protrusion on a surface thereof on a wound electrode body side and outside an outer circumferential edge of the base portion of the positive electrode current collector.Type: GrantFiled: July 20, 2016Date of Patent: January 15, 2019Assignee: SANYO Electric Co., Ltd.Inventors: Takuya Yamawaki, Eiji Okutani, Masakazu Yamada
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Patent number: 10153478Abstract: A battery includes a battery case, an electrode assembly, positive and negative electrode collectors, a sealing body, an external terminal, a conducting member, a deforming plate, and a first insulating member. The positive or negative electrode collector has a base portion facing the first insulating member, and a lead portion connected to the electrode assembly. A fixing portion fixing the base portion and the first insulating member to each other is provided in the first insulating member. The fixing portion is located nearer to the connection portion between the deforming plate and the positive or negative electrode collector than the sealing body side support position of the first insulating member. The outer peripheral edge of the electrode assembly side surface of the first insulating member is provided with a rib protruding to the electrode assembly side and extending along the outer peripheral edge of the base portion.Type: GrantFiled: July 31, 2017Date of Patent: December 11, 2018Assignee: SANYO Electric Co., Ltd.Inventors: Shinichirou Yoshida, Eiji Okutani, Takuya Yamawaki
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Publication number: 20180076440Abstract: A battery includes a battery case, an electrode assembly, positive and negative electrode collectors, a sealing body, an external terminal, a conducting member, a deforming plate, and a first insulating member. The positive or negative electrode collector has a base portion facing the first insulating member, and a lead portion connected to the electrode assembly. A fixing portion fixing the base portion and the first insulating member to each other is provided in the first insulating member. The fixing portion is located nearer to the connection portion between the deforming plate and the positive or negative electrode collector than the sealing body side support position of the first insulating member. The outer peripheral edge of the electrode assembly side surface of the first insulating member is provided with a rib protruding to the electrode assembly side and extending along the outer peripheral edge of the base portion.Type: ApplicationFiled: July 31, 2017Publication date: March 15, 2018Applicant: SANYO Electric Co., Ltd.Inventors: Shinichirou Yoshida, Eiji Okutani, Takuya Yamawaki
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Publication number: 20170025667Abstract: A conductive member including an opening portion is connected to a positive terminal and is integrally secured to a sealing plate together with an outer insulating member and a second insulating member. The conductive member opening portion is sealed by a deformable plate. A base portion of a positive electrode current collector is connected to the deformable plate. A first insulating member that is disposed between the deformable plate and the base portion of the positive electrode current collector includes a pair of first catch portions that are disposed so as to be aligned in a longitudinal direction of the sealing plate and a pair of second catch portions that are disposed so as to be aligned in a transverse direction of the sealing plate. The first catch portions and the second catch portions are connected to the second insulating member disposed between the sealing plate and the conductive member.Type: ApplicationFiled: July 20, 2016Publication date: January 26, 2017Applicant: Sanyo Electric Co., Ltd.Inventors: Takuya Yamawaki, Eiji Okutani, Masakazu Yamada
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Publication number: 20170025666Abstract: A positive electrode sheet is electrically connected to a positive terminal with a positive electrode current collector, a deformable plate, and a conductive member interposed therebetween. When the pressure inside a battery is higher than or equal to a predetermined value, the deformable plate is deformed toward a sealing plate and an annular groove formed on a base portion of the positive electrode current collector is broken due to deformation of the deformable plate so that a conductive path between the positive electrode sheet and the positive terminal is disconnected. A first insulating member disposed between the deformable plate and the base portion of the positive electrode current collector includes a first rotation preventing protrusion on a surface thereof on a wound electrode body side and outside an outer circumferential edge of the base portion of the positive electrode current collector.Type: ApplicationFiled: July 20, 2016Publication date: January 26, 2017Applicant: Sanyo Electric Co., Ltd.Inventors: Takuya Yamawaki, Eiji Okutani, Masakazu Yamada
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Publication number: 20170005301Abstract: A rolled electrode assembly having a positive electrode plate and a negative electrode plate is housed in a prismatic outer body having as mouth together with non-aqueous electrolyte, and the mouth of the prismatic outer body is sealed by a sealing plate made of metal. The rolled electrode assembly is housed in the prismatic outer body, with the outer surface of the rolled electrode assembly covered by an insulating sheet except for the outer surface facing the sealing plate. The arithmetic mean roughness (Sa) of at least one surface of the insulating sheet disposed between the rolled electrode assembly and the prismatic outer body is 0.3 ?m or more.Type: ApplicationFiled: June 29, 2016Publication date: January 5, 2017Applicant: SANYO Electric Co., Ltd.Inventors: Takuya Yamawaki, Eiji Okutani
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Publication number: 20160380300Abstract: A wound electrode body includes a negative electrode core body exposed portion on one of the end portions of the wound electrode body in a winding axis direction, which is layered by being wound. A core body connection of a negative electrode collector is disposed on one of the outer surfaces of the layered negative electrode core body exposed portion, and a negative electrode collector receiving component is disposed on the other one of the outer surfaces. Furthermore, tapes are each disposed between the core body connection and the negative electrode core body exposed portion and between the negative electrode collector receiving component and the negative electrode core body exposed portion. Each tape includes a base material layer, and an adhesion layer containing a coloring agent.Type: ApplicationFiled: June 28, 2016Publication date: December 29, 2016Applicant: SANYO Electric Co., Ltd.Inventors: Eiji Okutani, Shinichirou Yoshida, Takuya Yamawaki