Patents by Inventor Tamotsu Toki

Tamotsu Toki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9045817
    Abstract: A heat treated galvannealed steel material having excellent post-painting corrosion resistance and a high strength which is suitable for use as an automotive part and a method for its manufacture are provided. A galvannealed steel material having a galvannealed coating on at least one side thereof is heat treated by heating at least a portion thereof to a temperature range in which hardening is possible. The coating remaining on the surface of at least a part of the portion which underwent heat treatment has a coating weight of at least 20 g/m2 and at most 80 g/m2 per side and an Fe content of at least 15% and at most 35%, an ? phase is present in the coating, and the centerline average roughness Ra of the surface of the coating is at most 1.5 ?m.
    Type: Grant
    Filed: July 23, 2010
    Date of Patent: June 2, 2015
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Tamotsu Toki, Atsushi Tomizawa, Nobusato Kojima, Kazuya Ishii, Kazuhito Imai, Toyomitsu Nakamura, Naoaki Shimada
  • Publication number: 20130280548
    Abstract: A bent metal member has a body formed from a tubular metal material and has a shape which is bent two-dimensionally or three-dimensionally. The surface of the body has a Zn-based coating which contains an ? phase and which satisfies the following condition: coating weight: at most 90 g/m2 per side, Fe content: 8-35 mass %, and a surface roughness Ra prescribed by WS B 0601: at most 2.0 ?m. The bent metal member can have a closed cross section, an open cross section, or a shaped cross section.
    Type: Application
    Filed: June 19, 2013
    Publication date: October 24, 2013
    Inventors: Toyomitsu NAKAMURA, Atsushi Tomizawa, Naoaki Shimada, Nobusato Kojima, Kazuya Ishii, Kazuhito Imai, Tamotsu Toki
  • Patent number: 8490457
    Abstract: A method of manufacturing a bent metal member comprises supporting the outer surface of a tubular metal material having a Zn-Fe alloy coating layer at two locations spaced in the axial direction of the metal material. The metal material is fed in its axial direction and heated at a position between the two locations to a temperature range of at least the Ac3 point at a heating speed such that the rate of temperature increase is at least 3.0×102° C. per second, held so that the time for which the surface of the metal material is at a temperature of 8.0×102° C. or higher is at most 2 seconds, and then rapid cooled. A bending moment is imparted to the healed portion in two or three dimensions to manufacture a bent metal member having on its surface a Zn-based layer which contains an ?, phase.
    Type: Grant
    Filed: July 19, 2011
    Date of Patent: July 23, 2013
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Toyomitsu Nakamura, Atsushi Tomizawa, Naoaki Shimada, Nobusato Kojima, Kazuya Ishii, Kazuhito Imai, Tamotsu Toki
  • Patent number: 8257517
    Abstract: A steel sheet excellent in mechanical strength, workability and thermal stability and suited for use as a raw material in such fields of manufacturing automobiles, household electric appliances and machine structures and of constructing buildings, and a manufacturing method thereof are provided. The steel sheet is a hot-rolled steel sheet of carbon steel or low-alloy steel, the main phase of which is ferrite, and is characterized in that the average ferrite crystal grain diameter D (?m) at the depth of ¼ of the sheet thickness from the steel sheet surface satisfies the relations respectively defined by the formulas (1) and (2) given below and the increase rate X (?m/min) in average ferrite crystal grain diameter at 700° C. at the depth of ¼ of the sheet thickness from the steel sheet surface and said average crystal grain diameter D (?m) satisfy the relation defined by the formula (3) given below: 1.2?D?7??formula (1) D?2.7+5000/(5+350·C+40·Mn)2??formula (2) D·X?0.
    Type: Grant
    Filed: March 14, 2011
    Date of Patent: September 4, 2012
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Toshirou Tomida, Norio Imai, Mitsuru Yoshida, Kaori Kawano, Masayuki Wakita, Tamotsu Toki, Masanori Yasuyama, Hitomi Nishibata
  • Publication number: 20120009435
    Abstract: A bent metal member which is obtained by bending accompanied by heat treatment of a zinc-based coated metal material and which is suitable for use in components of automobiles due to having a high strength and excellent post-painting corrosion resistance is manufactured. The outer surface of a tubular metal material having on its surface a Zn—Fe alloy coating layer with a coating weight of 30-90 g/m2 per side, an Fe content of 8-20%, and a surface roughness Ra of at most 0.8 ?m is supported at two locations spaced in the axial direction of the metal material so that the material can move in its axial direction, the metal material is heated between the two locations to a temperature range of at least the Ac3 point at a heating speed such that the rate of temperature increase is at least 3.0×102° C. per second while feeding the metal material in its axial direction, holding so that the length of time for which the surface of the metal material is at 8.0×102° C.
    Type: Application
    Filed: July 19, 2011
    Publication date: January 12, 2012
    Applicant: SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Toyomitsu NAKAMURA, Atsushi TOMIZAWA, Naoaki SHIMADA, Nobusato KOJIMA, Kazuya ISHII, Kazuhito IMAI, Tamotsu TOKI
  • Publication number: 20110162760
    Abstract: A steel sheet excellent in mechanical strength, workability and thermal stability and suited for use as a raw material in such fields of manufacturing automobiles, household electric appliances and machine structures and of constructing buildings, and a manufacturing method thereof are provided. The steel sheet is a hot-rolled steel sheet of carbon steel or low-alloy steel, the main phase of which is ferrite, and is characterized in that the average ferrite crystal grain diameter D (?m) at the depth of ¼ of the sheet thickness from the steel sheet surface satisfies the relations respectively defined by the formulas (1) and (2) given below and the increase rate X (?m/min) in average ferrite crystal grain diameter at 700° C. at the depth of ¼ of the sheet thickness from the steel sheet surface and said average crystal grain diameter D (?m) satisfy the relation defined by the formula (3) given below: 1.2?D?7??formula (1) D?2.7+5000/(5+350·C+40·Mn)2??formula (2) D·X?0.
    Type: Application
    Filed: March 14, 2011
    Publication date: July 7, 2011
    Applicant: SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Toshirou TOMIDA, Norio Imai, Mitsuru Yoshida, Kaori Kawano, Masayuki Wakita, Tamotsu Toki, Masanori Yasuyama, Hitomi Nishibata
  • Patent number: 7927433
    Abstract: A cold-rolled steel sheet of carbon steel or low-alloy steel comprising C: 0.01 to 0.25% by mass with a ferrite main phase is has an average ferrite crystal grain diameter D (?m) at the depth of ¼ of the sheet thickness from the steel sheet surface satisfying formulas (5,6) and the increase rate X (?m/min) in average ferrite crystal grain diameter at 700° C. at the depth of ¼ of the sheet thickness from the steel sheet surface and D (?m) satisfying formula (3): 1.2?D?9.3??(5) D?5.0?2.0·Cr+5000/(5+350·C+40·Mn)2??(6) D·X?0.1??(3) and, at said ¼ inch depth, the area percentage of ferrite crystal grains the crystal grain diameter d (?m) of which satisfying formula (4) is at least 80%: D/3?d?3D??(4) wherein C, Cr and Mn represent mass % of the respective elements in the steel.
    Type: Grant
    Filed: April 27, 2010
    Date of Patent: April 19, 2011
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Toshirou Tomida, Norio Imai, Mitsuru Yoshida, Kaori Kawano, Masayuki Wakita, Tamotsu Toki, Masanori Yasuyama, Hitomi Nishibata
  • Publication number: 20110048585
    Abstract: A heat treated galvannealed steel material having excellent post-painting corrosion resistance and a high strength which is suitable for use as an automotive part and a method for its manufacture are provided. A galvannealed steel material having a galvannealed coating on at least one side thereof is heat treated by heating at least a portion thereof to a temperature range in which hardening is possible. The coating remaining on the surface of at least a part of the portion which underwent heat treatment has a coating weight of at least 20 g/m2 and at most 80 g/m2 per side and an Fe content of at least 15% and at most 35%, an ? phase is present in the coating, and the centerline average roughness Ra of the surface of the coating is at most 1.5 ?m.
    Type: Application
    Filed: July 23, 2010
    Publication date: March 3, 2011
    Inventors: Tamotsu Toki, Atsushi Tomizawa, Nobusato Kojima, Kazuya Ishii, Kazuhito Imai, Toyomitsu Nakamura, Naoaki Shimada
  • Patent number: 7879164
    Abstract: A steel sheet excellent in mechanical strength, workability and thermal stability and suited for use as a raw material in such fields of manufacturing automobiles, household electric appliances, machine structures, and of constructing buildings, and a manufacturing method thereof is provided. The steel sheet is a hot-rolled steel sheet of a carbon steel or low-alloy steel, the main phase of which is ferrite, and is characterized in that the average ferrite crystal grain diameter D(?m) at the depth of ¼ of the sheet thickness from the steel sheet surface satisfies the relations respectively defined by formulas (1) and (2) given below and the increase rate X (?m/min) in average ferrite crystal grain diameter at 700° C. at the depth of ¼ of the sheet thickness from the steel sheet surface and said average crystal grain diameter D(?m) satisfy the relation defined by the formula (3) given below: 1.2?D?7??formula (1) D?2.7+5000/(5+350·C+40·Mn)2??formula (2) D·X?0.
    Type: Grant
    Filed: April 27, 2010
    Date of Patent: February 1, 2011
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Toshirou Tomida, Norio Imai, Mitsuru Yoshida, Kaori Kawano, Masayuki Wakita, Tamotsu Toki, Masanori Yasuyama, Hitomi Nishibata
  • Publication number: 20100263767
    Abstract: A steel sheet excellent in mechanical strength, workability and thermal stability and suited for use as a raw material in such fields of manufacturing automobiles, household electric appliances and machine structures and of constructing buildings, and a manufacturing method thereof. are provided. The steel sheet is a hot-rolled steel sheet of carbon steel or low-alloy steel, the main phase of which is ferrite, and is characterized in that the average ferrite crystal grain diameter D (?m) at the depth of ¼ of the sheet thickness from the steel sheet surface satisfies the relations respectively defined by the formulas (1) and (2) given below and the increase rate X (?m/min) in average ferrite crystal grain diameter at 700° C. at the depth of ¼ of the sheet thickness from the steel sheet surface and said average crystal grain diameter D (?m) satisfy the relation defined by the formula (3) given below: 1.2?D?7??formula (1) D?2.7+5000/(5+350.C+40.Mn)2??formula (2) D·X?0.
    Type: Application
    Filed: April 27, 2010
    Publication date: October 21, 2010
    Inventors: Toshirou TOMIDA, Norio IMAI, Mitsuru YOSHIDA, Kaori KAWANO, Masayuki WAKITA, Tamotsu TOKI, Masanori YASUYAMA, Hitomi NISHIBATA
  • Publication number: 20100209283
    Abstract: A steel sheet excellent in mechanical strength, workability and thermal stability and suited for use as a raw material in such fields of manufacturing automobiles, household electric appliances and machine structures and of constructing buildings, and a manufacturing method thereof are provided. The steel sheet is a hot-rolled steel sheet of carbon steel or low-alloy steel, the main phase of which is ferrite, and is characterized in that the average ferrite crystal grain diameter D (?m) at the depth of ¼ of the sheet thickness from the steel sheet surface satisfies the relations respectively defined by the formulas (1) and (2) given below and the increase rate X (?m/min) in average ferrite crystal grain diameter at 700° C. at the depth of ¼ of the sheet thickness from the steel sheet surface and said average crystal grain diameter D (?m) satisfy the relation defined by the formula (3) given below: 1.2?D?7??formula (1) D?2.7+5000/(5+350.C+40.Mn)2??formula (2) D·X?0.
    Type: Application
    Filed: April 27, 2010
    Publication date: August 19, 2010
    Inventors: Toshirou Tomida, Norio Imai, Mitsuru Yoshida, Kaori Kawano, Masayuki Wakita, Tamotsu Toki, Masanori Yasuyama, Hitomi Nishibata
  • Patent number: 7731808
    Abstract: A steel sheet excellent in mechanical strength, workability and thermal stability and suited for use as a raw material in such fields of manufacturing automobiles, household electric appliances and machine structures and of constructing buildings, and a manufacturing method thereof are provided. The steel sheet is a hot-rolled steel sheet of carbon steel or low-alloy steel, the main phase of which is ferrite, and is characterized in that the average ferrite crystal grain diameter D (?m) at the depth of ¼ of the sheet thickness from the steel sheet surface satisfies the relations respectively defined by the formulas (1) and (2) given below and the increase rate X (?m/min) in average ferrite crystal grain diameter at 700° C. at the depth of ¼ of the sheet thickness from the steel sheet surface and said average crystal diameter D (?m) satisfy the relation defined by the formula (3) given below: 1.2?D?7??formula (1) D?2.7+5000/(5+350·C+40·Mn)2??formula (2) D·X?0.
    Type: Grant
    Filed: February 1, 2008
    Date of Patent: June 8, 2010
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Toshirou Tomida, Norio Imai, Mitsuru Yoshida, Kaori Kawano, Masayuki Wakita, Tamotsu Toki, Masanori Yasuyama, Hitomi Nishibata
  • Patent number: 7673485
    Abstract: Hot press forming of a steel material is made possible by coating the surface of the steel material with a plated layer of zinc or a zinc alloy and forming thereon a barrier layer which prevents the vaporization of zinc even when heated to 700-1000° C. Corrosion resistance can also be guaranteed without requiring post treatment, and hot press forming of high tensile steel sheet and stainless steel sheet is made possible. The barrier layer is formed by forming an upper plated layer, by surface oxidation, by contact with an oxidizing agent, by contact with Zn and an oxidizing agent, by anodic electrolysis, by cathodic electrolysis, or by coating with a ZnO sol.
    Type: Grant
    Filed: July 22, 2005
    Date of Patent: March 9, 2010
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Kazuhito Imai, Tamotsu Toki, Yukihiro Yoshikawa, Masaru Takahashi, Toshinobu Nishibata, Nobusato Kojima
  • Publication number: 20080202639
    Abstract: A steel sheet excellent in mechanical strength, workability and thermal stability and suited for use as a raw material in such fields of manufacturing automobiles, household electric appliances and machine structures and of constructing buildings, and a manufacturing method thereof. are provided. The steel sheet is a hot-rolled steel sheet of carbon steel or low-alloy steel, the main phase of which is ferrite, and is characterized in that the average ferrite crystal grain diameter D (?m) at the depth of ¼ of the sheet thickness from the steel sheet surface satisfies the relations respectively defined by the formulas (1) and (2) given below and the increase rate X (?m/min) in average ferrite crystal grain diameter at 700° C. at the depth of ¼ of the sheet thickness from the steel sheet surface and said average crystal grain diameter D (?m) satisfy the relation defined by the formula (3) given below: 1.2?D?7 ??formula (1) D?2.7+5000/(5+350·C+40·Mn)2 ??formula (2) D·X?0.
    Type: Application
    Filed: February 1, 2008
    Publication date: August 28, 2008
    Inventors: Toshirou Tomida, Norio Imai, Mitsuru Yoshida, Kaori Kawano, Masayuki Wakita, Tamotsu Toki, Masanori Yasuyama, Hitomi Nishibata
  • Patent number: 7399535
    Abstract: A hot press-formed article having improved corrosion resistance and coating adhesion when coated is obtained by hot press forming of a zinc-based plated steel material. It has a zinc-based plating layer comprising an iron-zinc solid solution phase and atop it a zinc oxide layer. The average thickness of the zinc oxide layer which is the outermost layer is at most 2 ?m. A hot press-formed article having a good appearance and excellent corrosion resistance, coating adhesion, post-coating corrosion resistance, and weldability has a layer (2) consisting essentially of an iron-zinc solid solution phase atop a base material steel sheet (1). It also has a zinc oxide layer (3) with an average thickness of at most 5 ?m as an uppermost layer, but it does not have a substantial amount of an iron-zinc intermetallic compound phase. The total amount of Al contained in the iron-zinc solid solution layer (2) and the zinc oxide layer (3) is at most 0.
    Type: Grant
    Filed: October 21, 2005
    Date of Patent: July 15, 2008
    Assignees: Sumitomo Metal Industries, Ltd., Toyota Jodosha Kabushiki Kaisha, Toyoda Iron Works Co., Ltd.
    Inventors: Yukihiro Yoshikawa, Kazuhito Imai, Kunihiro Fukui, Tamotsu Toki, Shuntaro Sudo, Akira Obayashi, Masanobu Ichikawa
  • Publication number: 20060121305
    Abstract: A hot press-formed article having improved corrosion resistance and coating adhesion when coated is obtained by hot press forming of a zinc-based plated steel material. It has a zinc-based plating layer comprising an iron-zinc solid solution phase and atop it a zinc oxide layer. The average thickness of the zinc oxide layer which is the outermost layer is at most 2 ?m. A hot press-formed article having a good appearance and excellent corrosion resistance, coating adhesion, post-coating corrosion resistance, and weldability has a layer (2) consisting essentially of an iron-zinc solid solution phase atop a base material steel sheet (1). It also has a zinc oxide layer (3) with an average thickness of at most 5 ?m as an uppermost layer, but it does not have a substantial amount of an iron-zinc intermetallic compound phase. The total amount of Al contained in the iron-zinc solid solution layer (2) and the zinc oxide layer (3) is at most 0.
    Type: Application
    Filed: October 21, 2005
    Publication date: June 8, 2006
    Inventors: Yukihiro Yoshikawa, Kazuhito Imai, Kunihiro Fukui, Tamotsu Toki, Shuntaro Sudo, Akira Obayashi, Masanobu Ichikawa
  • Publication number: 20050252262
    Abstract: Hot press forming of a steel material is made possible by coating the surface of the steel material with a plated layer of zinc or a zinc alloy and forming thereon a barrier layer which prevents the vaporization of zinc even when heated to 700-1000° C. Corrosion resistance can also be guaranteed without requiring post treatment, and hot press forming of high tensile steel sheet and stainless steel sheet is made possible. The barrier layer is formed by forming an upper plated layer, by surface oxidation, by contact with an oxidizing agent, by contact with Zn and an oxidizing agent, by anodic electrolysis, by cathodic electrolysis, or by coating with a ZnO sol.
    Type: Application
    Filed: July 22, 2005
    Publication date: November 17, 2005
    Inventors: Kazuhito Imai, Tamotsu Toki, Yukihiro Yoshikawa, Masaru Takahashi, Toshinobu Nishibata, Nobusato Kojima
  • Publication number: 20040166360
    Abstract: Hot press forming of a steel material is made possible by coating the surface of the steel material with a plated layer of zinc or a zinc alloy and forming thereon a barrier layer which prevents the vaporization of zinc even when heated to 700-1000° C. Corrosion resistance can also be guaranteed without requiring post treatment, and hot press forming of high tensile steel sheet and stainless steel sheet is made possible. The barrier layer is formed by forming an upper plated layer, by surface oxidation, by contact with an oxidizing agent, by contact with Zn and an oxidizing agent, by anodic electrolysis, by cathodic electrolysis, or by coating with a ZnO sol.
    Type: Application
    Filed: December 10, 2003
    Publication date: August 26, 2004
    Inventors: Kazuhito Imai, Tamotsu Toki, Yukihiro Yoshikawa, Masaru Takahashi, Toshinobu Nishibata, Nobusato Kojima
  • Patent number: 6143364
    Abstract: A batchwise hot dip plating method is performed by dipping a metallic material in a molten metal plating bath, following fluxing by dipping the metallic material in a bath of a fused salt flux (e.g., a mixture of cryolite and one or more alkali metal chlorides and optionally aluminum fluoride) having a melting temperature at least 5.degree. C. higher than the temperature of the molten metal plating bath, which also serves to preheat the metallic material. In the case of hot dip plating with an Al--Zn alloy, particularly a Zn/55% Al/0.5-2% Si alloy, a bare spot-free plated coating having good appearance can be formed by a reduced duration of dipping in the plating bath without post-plating treatment to remove flux residues. The use of a plating tank having a cross section of a round shape such as a semicircular shape or an oblong semielliptic shape, rather than a rectangular box shape, brings about a significantly extended service life of the plating tank.
    Type: Grant
    Filed: July 10, 1998
    Date of Patent: November 7, 2000
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Toshio Nakamori, Masashi Yamamoto, Tamotsu Toki, Hirohito Masumoto, Mutsuo Sagara, Hiroo Maeda