Abstract: A package for consumable products is disclosed. The package includes a plurality of subpackages connected together by a connecting member. For instance, the package may contain two subpackages or alternatively four subpackages all connected at one end to a connecting member. The package is particularly well suited to holding relatively large quantities of the consumable product. Because the subpackages are connected at one end, the package may be draped over an adjacent structure, such as a shopping cart. In this way, the package can be placed in a shopping cart without taking up an excessive amount of space.

Abstract: A package for consumable products is disclosed. The package includes a plurality of subpackages connected together by a connecting member. For instance, the package may contain two subpackages or alternatively four subpackages all connected at one end to a connecting member. The package is particularly well suited to holding relatively large quantities of the consumable product. Because the subpackages are connected at one end, the package may be draped over an adjacent structure, such as a shopping cart. In this way, the package can be placed in a shopping cart without taking up an excessive amount of space.

Abstract: A method of accumulating a web includes pivoting subsets of rolls to a generally vertical alignment; moving one set of rolls past the other; passing the web between the sets of rolls; moving one set of rolls past the other to engage the web; pivoting the subsets to a generally horizontal alignment; moving the web alternatively between the subsets; and moving the sets apart to accumulate the web and together to discharge the web. A web accumulator includes at least two sets of rolls. Each set of rolls has subsets of rolls. The subsets have two consecutive staggered rolls. The accumulator has a web path defined by alternating between subsets of the first set and subsets of the second set.

Abstract: Analyzing an event chronology record to permit identification of periods of a production sequence that correspond to a high probability of failure. Systems and methods include receiving an event chronology for a particular machine in the production sequence and for a particular time interval. A reliability analysis system accesses process flow information to determine whether a particular event in the event chronology is related to a subsequent adverse event within a predefined event window.

Abstract: Analyzing an event chronology record to permit identification of periods of a production sequence that correspond to a high probability of failure. Systems and methods include receiving an event chronology for a particular machine in the production sequence and for a particular time interval. A reliability analysis system accesses process flow information to determine whether a particular event in the event chronology is related to a subsequent adverse event within a predefined event window.

Abstract: A system and method for dispensing super absorbent material (SAM) to a machine manufacturing absorbent articles as part of a manufacturing processing operation. A first controller stores process control data relating to the manufacturing processing operation and provides a first control signal that corresponds to the stored process control data. A second controller is responsive to the first control signal provided by the first controller for providing a dispensing signal. A SAM dispenser is responsive to the dispensing signal for dispensing the SAM to the machine at a start-up dispense rate when the machine is in a start-up mode and at an operating dispense rate when the machine is in a operating mode.

Abstract: Analyzing an event chronology record to permit identification of periods of a production sequence that correspond to a high probability of failure. Systems and methods include receiving an event chronology for a particular machine in the production sequence and for a particular time interval. A reliability analysis system accesses process flow information to determine whether a particular event in the event chronology is related to a subsequent adverse event within a predefined event window.

Abstract: The present invention provides a method and apparatus (20) for controlling a registration between a target point (22) on a moving web (24), and a production outcome provided by a production operation. A method aspect can include a transporting of the web (24) along a movement direction (26) past a reference detector (30), and a detecting of at least a first reference point (50) on the web (24). The target point (22) can be designated by employing at least the first reference point (50). The web is transported past a speed-sensor (32), and the speed-sensor can measure a web speed of the moving web (24) to provide an output of web speed data. The web speed data is integrated over time to determine a web-length which has been transported past the speed-sensor (32). The production outcome is actuated at a production-device (34), and the actuating of the production outcome can be adjusted to occur after a reference-length of the web (24) has been transported past the speed-sensor (32).

Abstract: Control processes control cross direction alignment of elements being assembled as work pieces on a manufacturing line fabricating preferably absorbent article products on a continuous substrate web. The method defines a manufacturing line path traversed by the work pieces, defines a reference path along the manufacturing path, and establishes the elements on the work pieces. A camera is mounted along the manufacturing line. An image window of the camera is referenced to the reference path. The camera captures full digitized visual images of work pieces. The camera is part of a vision imaging inspection and control system which inspects and evaluates images of the work pieces, including the cross-direction positions of the elements on the work pieces, against established acceptable positions relative to the reference path. When an element is out of alignment, the control system can display visual cues identifying the elements that are inconsistent with acceptable ranges.

Abstract: A system and method for controlling the strain of a web material supplied to a machine by adjusting a tension force applied to the web material. An operator defines a target web strain via an input device. A speed sensor senses the speed of the web material supplied to the machine at a first position and a second position and generates a speed signal representative of the difference. A tension sensor senses a tension force applied to the web prior to the first position and after the first position and generates a tension signal representative of the difference. A control system calculates web strain as a function of the tension signal and speed signal, and compares the calculated strain with the target web strain and generates a speed control signal as a function of the comparison. The feed device is responsive to the speed control signal for adjusting a speed differential of the web to adjust tension force applied to the web.

Abstract: A system and method for controlling the strain of a web material supplied to a machine by adjusting a tension force applied to the web material. An operator defines a target web strain via an input device. A speed sensor senses the speed of the web material supplied to the machine at a first position and a second position and generates a speed signal representative of the difference. A tension sensor senses a tension force applied to the web prior to the first position and after the first position and generates a tension signal representative of the difference. A control system calculates web strain as a function of the tension signal and speed signal, and compares the calculated strain with the target web strain and generates a speed control signal as a function of the comparison. The feed device is responsive to the speed control signal for adjusting a speed differential of the web to adjust tension force applied to the web.

Abstract: A system and method for dispensing super absorbent material (SAM) to a machine manufacturing absorbent articles as part of a manufacturing processing operation. A first controller stores process control data relating to the manufacturing processing operation and provides a first control signal that corresponds to the stored process control data. A second controller is responsive to the first control signal provided by the first controller for providing a dispensing signal. A SAM dispenser is responsive to the dispensing signal for dispensing the SAM to the machine at a start-up dispense rate when the machine is in a start-up mode and at an operating dispense rate when the machine is in a operating mode.

Abstract: The present invention provides a method and apparatus (20) for controlling a registration between a target point (22) on a moving web (24), and a production outcome provided by a production operation. A method aspect can include a transporting of the web (24) along a movement direction (26) past a reference detector (30), and a detecting of at least a first reference point (50) on the web (24). The target point (22) can be designated by employing at least the first reference point (50). The web is transported past a speed-sensor (32), and the speed-sensor can measure a web speed of the moving web (24) to provide an output of web speed data. The web speed data is integrated over time to determine a web-length which has been transported past the speed-sensor (32). The production outcome is actuated at a production-device (34), and the actuating of the production outcome can be adjusted to occur after a reference-length of the web (24) has been transported past the speed-sensor (32).

Abstract: This invention pertains to fabricating composite personal care article products on a fabrication line, and sensing assembly quality characteristics of such personal care article products so fabricated, using infrared image sensing apparatus, and signal processing apparatus for processing the infrared energy so sensed, to fabricate visual displays of the composite images sensed by the infrared sensing apparatus. By using infrared imagery, and sensing the various temperatures of elements being placed and worked on the fabrication line, elements of the personal care articles which are hidden from visual observation can be sensed by sensing the infrared radiation emitted from such articles. Elements which are available for visual observation can likewise be sensed where temperature of such elements is suitable for detection, by infrared-sensitive receptors.

Abstract: This invention pertains to fabricating composite personal care article products on a fabrication line, and sensing assembly quality characteristics of such personal care article products so fabricated, using infrared image sensing apparatus, and signal processing apparatus for processing the infrared energy so sensed, to fabricate visual displays of the composite images sensed by the infrared sensing apparatus. By using infrared imagery, and sensing the various temperatures of elements being placed and worked on the fabrication line, elements of the personal care articles which are hidden from visual observation can be sensed by sensing the infrared radiation emitted from such articles. Elements which are available for visual observation can likewise be sensed where temperature of such elements is suitable for detection, by infrared-sensitive receptors.

Abstract: This invention pertains to fabricating composite personal care article products on a fabrication line, and sensing assembly quality characteristics of such personal care article products so fabricated, using infrared image sensing apparatus, and signal processing apparatus for processing the infrared energy so sensed, to fabricate visual displays of the composite images sensed by the infrared sensing apparatus. By using infrared imagery, and sensing the various temperatures of elements being placed and worked on the fabrication line, elements of the personal care articles which are hidden from visual observation can be sensed by sensing the infrared radiation emitted from such articles. Elements which are available for visual observation can likewise be sensed where temperature of such elements is suitable for detection, by infrared-sensitive receptors.

Abstract: Apparatus and method using vision imaging for combined short-term and long-term monitoring and control of a manufacturing operation which produces absorbent articles for absorbing body fluids. The system collects discrete real-time visual images at a rate of at least 50-400 images per minute, up to at least 1200 images per minute, provides an ongoing display of a pattern of such images, and upon occurrence of a triggering event, continues the visual display of the images while sending information representing a limited number set of real-time visual images to a memory storage system which receives and permanently stores the information, for future retrieval. The data is preferably received in a temporary memory device, and written from there to a second permanent memory device.

Abstract: Apparatus and method using vision imaging for combined short-term and long-term monitoring and control of a manufacturing operation which produces absorbent articles for absorbing body fluids. The system collects discrete real-time visual images at a rate of at least 50-400 images per minute, up to at least 1200 images per minute, provides an ongoing display of a pattern of such images, and upon occurrence of a triggering event, continues the visual display of the images while sending information representing a limited number set of real-time images to a memory storage system which receives and permanently stores the information, for future retrieval. The data is preferably received in a temporary memory device, and written from there to a second permanent memory device.

Abstract: This invention pertains to methods of defining and developing first and second sets of periodic features of a web wherein neither the first set or second sets of features is readily sensed as a reliable registration element against which the location of the other can be registered. The method comprises applying registration images along the web, leading edges of the images being consistent with sufficient acuity and measurable intensity of image, and having suitable outline, to be discerned by a registration sensor. The registration images can thus serve as registration marks for determining positions along the length of the web. The web features are applied periodically along the web, forcing registration of the first set of web features to the registration images. The trim material is removed from the web, defining and developing the cut-outs in registration with ones of the first set of web features.

Abstract: This invention pertains to methods of checking for successful removal of trim material from trim areas disposed at periodic intervals along a web in a processing line. Marking material is marked, optionally as reference marks or reference images on the trim material pieces. Trim material is severed and removed to develop cut-outs at the trim areas. After removing the trim material, the method senses for the marking material at and adjacent the trim areas. The method thus detects marking material on trim material pieces which are not successfully removed from the web. In preferred embodiments, the web, outside the trim areas, is free from the specific marking material used for the reference marks or reference images. The marking material is preferably detectable, using a suitable sensor, independently of visible light emanating from, or reflected from, the marking material.