Abstract: The adsorber vessel is configured for radial flow between a center column and a perimeter manifold. Space between the center column and the perimeter manifold contains adsorption media. End caps close off ends of the vessel. An inlet and an outlet are configured within one of the end caps to feed starting gas into the center column or perimeter manifold, and to draw off product gas from the perimeter manifold or center column. An end cap can be removed to provide access for media loading between the center column and the perimeter manifold. Media is preferably provided within cartridges which can slide into this media space. Cartridges can be concentric with one cartridge inboard of the other, or can be stacked vertically. A spring plate can be provided on an open end to hold the media in position, while sealing the open end of the adsorber vessel.

Abstract: The adsorption based air separation unit includes an adsorber vessel containing media which selectively adsorbs water vapor and nitrogen preferentially over oxygen. The vessel includes an air entry spaced from an oxygen discharge. At least one dry air tap from the adsorber vessel is located between the entry and the discharge. When the adsorption media is fresh, air entering the adsorber vessel passes through enough of the adsorber vessel to have much of its water vapor removed and only some of its nitrogen removed. The vessel can include multiple taps sequentially further from the entry which can be selectively opened as the adsorption media becomes saturated with water vapor and nitrogen, so that dry air with much of its nitrogen still present can be further tapped from the adsorber vessel. The adsorber vessel thus facilitates production of both oxygen and dry air, such as for use as medical grade air.

Abstract: An air separation unit includes an air inlet with a reversible blower downstream therefrom and an adsorption bed filled with adsorption media downstream of the reversible blower. The adsorption bed contains an adsorption media which preferentially adsorbs nitrogen over oxygen. An oxygen and argon output is located downstream of the absorption bed. At least a portion of the mixed gas of oxygen and argon is routed to a modular argon separator which separates out at least a portion of the argon to provide high purity oxygen to a high purity oxygen outlet. The argon separator can be configured as a molecular sieve filter to separate the argon from the oxygen or the argon separator can be in the form of a gas cooler and condenser which condenses liquid oxygen for storage and discharge as substantially pure oxygen.

Abstract: A driving system for a reversing blower adsorption based air separation unit is configured to not only drive the reversing blower cyclically in a forward and in a reverse direction, but also to allow the reversing blower to coast during a portion of its operating cycle. While coasting, a pressure differential across the blower acts alone to switch the reversing blower between a forward and a reverse direction of operation. Less power is thus required. When coasting, the blower can also be configured to output power such as the drive motor functioning as an electric generator or by having a mechanical power input be driven by the blower for power generation and/or energy storage. Such a system beneficially utilizes the energy associated with the pressure differential across the blower for energy harvesting and to further accelerate cycle times for the reversing blower adsorption based air separation unit.

Abstract: An exemplary single bed reversing blower adsorption based air separation unit is configured to follow the O2 load placed thereon by adjusting flow rates therethrough and power consumption. At least one and preferably multiple pressure sensors sense O2 pressure within an O2 storage region downstream of an adsorber vessel. These sensed pressures are utilized to generate control signals controlling flow rates at locations upstream of the compressor, such as at a reversible blower and an output compressor. Control loops for the blower and the compressor are independent of each other and have different time constants. Effective following of the O2 load is thus achieved without driving the air separation unit into operational conditions outside of design and also maintaining optimal power consumption for the O2 produced, such that efficiency is maintained over a large turndown ratio.

Abstract: The adsorber vessel is configured for radial flow between a center column and a perimeter manifold. Space between the center column and the perimeter manifold contains adsorption media. End caps close off ends of the vessel. An inlet and an outlet are configured within one of the end caps to feed starting gas into the center column or perimeter manifold, and to draw off product gas from the perimeter manifold or center column. An end cap can be removed to provide access for media loading between the center column and the perimeter manifold. Media is preferably provided within cartridges which can slide into this media space. Cartridges can be concentric with one cartridge inboard of the other, or can be stacked vertically. A spring plate can be provided on an open end to hold the media in position, while sealing the open end of the adsorber vessel.

Abstract: A driving system for a reversing blower adsorption based air separation unit is configured to not only drive the reversing blower cyclically in a forward and in a reverse direction, but also to allow the reversing blower to coast during a portion of its operating cycle. While coasting, a pressure differential across the blower acts alone to switch the reversing blower between a forward and a reverse direction of operation. Less power is thus required. When coasting, the blower can also be configured to output power such as the drive motor functioning as an electric generator or by having a mechanical power input be driven by the blower for power generation and/or energy storage. Such a system beneficially utilizes the energy associated with the pressure differential across the blower for energy harvesting and to further accelerate cycle times for the reversing blower adsorption based air separation unit.

Abstract: The adsorption based air separation unit includes an adsorber vessel containing media which selectively adsorbs water vapor and nitrogen preferentially over oxygen. The vessel includes an air entry spaced from an oxygen discharge. At least one dry air tap from the adsorber vessel is located between the entry and the discharge. When the adsorption media is fresh, air entering the adsorber vessel passes through enough of the adsorber vessel to have much of its water vapor removed and only some of its nitrogen removed. The vessel can include multiple taps sequentially further from the entry which can be selectively opened as the adsorption media becomes saturated with water vapor and nitrogen, so that dry air with much of its nitrogen still present can be further tapped from the adsorber vessel. The adsorber vessel thus facilitates production of both oxygen and dry air, such as for use as medical grade air.

Abstract: An air separation unit includes an air inlet with a reversible blower downstream therefrom and an adsorption bed filled with adsorption media downstream of the reversible blower. The adsorption bed contains an adsorption media which preferentially adsorbs nitrogen over oxygen. An oxygen and argon output is located downstream of the absorption bed. At least a portion of the mixed gas of oxygen and argon is routed to a modular argon separator which separates out at least a portion of the argon to provide high purity oxygen to a high purity oxygen outlet. The argon separator can be configured as a molecular sieve filter to separate the argon from the oxygen or the argon separator can be in the form of a gas cooler and condenser which condenses liquid oxygen for storage and discharge as substantially pure oxygen.

Abstract: An exemplary single bed reversing blower adsorption based air separation unit is configured to follow the O2 load placed thereon by adjusting flow rates therethrough and power consumption. At least one and preferably multiple pressure sensors sense O2 pressure within an O2 storage region downstream of an adsorber vessel. These sensed pressures are utilized to generate control signals controlling flow rates at locations upstream of the compressor, such as at a reversible blower and an output compressor. Control loops for the blower and the compressor are independent of each other and have different time constants. Effective following of the O2 load is thus achieved without driving the air separation unit into operational conditions outside of design and also maintaining optimal power consumption for the O2 produced, such that efficiency is maintained over a large turndown ratio.

Abstract: The adsorption based air separation unit includes an adsorber vessel containing media which selectively adsorbs water vapor and nitrogen preferentially over oxygen. The vessel includes an air entry spaced from an oxygen discharge. At least one dry air tap from the adsorber vessel is located between the entry and the discharge. When the adsorption media is fresh, air entering the adsorber vessel passes through enough of the adsorber vessel to have much of its water vapor removed and only some of its nitrogen removed. The vessel can include multiple taps sequentially further from the entry which can be selectively opened as the adsorption media becomes saturated with water vapor and nitrogen, so that dry air with much of its nitrogen still present can be further tapped from the adsorber vessel. The adsorber vessel thus facilitates production of both oxygen and dry air, such as for use as medical grade air.

Abstract: An air separation unit includes an air inlet with a reversible blower downstream therefrom and an adsorption bed filled with adsorption media downstream of the reversible blower. The adsorption bed contains an adsorption media which preferentially adsorbs nitrogen over oxygen. An oxygen and argon output is located downstream of the absorption bed. At least a portion of the mixed gas of oxygen and argon is routed to a modular argon separator which separates out at least a portion of the argon to provide high purity oxygen to a high purity oxygen outlet. The argon separator can be configured as a molecular sieve filter to separate the argon from the oxygen or the argon separator can be in the form of a gas cooler and condenser which condenses liquid oxygen for storage and discharge as substantially pure oxygen.

Abstract: A driving system for a reversing blower adsorption based air separation unit is configured to not only drive the reversing blower cyclically in a forward and in a reverse direction, but also to allow the reversing blower to coast during a portion of its operating cycle. While coasting, a pressure differential across the blower acts alone to switch the reversing blower between a forward and a reverse direction of operation. Less power is thus required. When coasting, the blower can also be configured to output power such as the drive motor functioning as an electric generator or by having a mechanical power input be driven by the blower for power generation and/or energy storage. Such a system beneficially utilizes the energy associated with the pressure differential across the blower for energy harvesting and to further accelerate cycle times for the reversing blower adsorption based air separation unit.

Abstract: An exemplary single bed reversing blower adsorption based air separation unit is configured to follow the O2 load placed thereon by adjusting flow rates therethrough and power consumption. At least one and preferably multiple pressure sensors sense O2 pressure within an O2 storage region downstream of an adsorber vessel. These sensed pressures are utilized to generate control signals controlling flow rates at locations upstream of the compressor, such as at a reversible blower and an output compressor. Control loops for the blower and the compressor are independent of each other and have different time constants. Effective following of the O2 load is thus achieved without driving the air separation unit into operational conditions outside of design and also maintaining optimal power consumption for the O2 produced, such that efficiency is maintained over a large turndown ratio.

Abstract: The air separation unit includes a single adsorption bed downstream of a reversing blower and configured to operate on the principle of vacuum swing adsorption. An optimal ambient air pressure to vacuum pressure ratio within an adsorber vessel downstream of the reversible blower is identified. When the air separation unit is operated at ambient conditions where ambient air pressure is different, such as at higher altitude (or lower altitude) a pressure ratio across the blower when drawing a vacuum on the adsorption bed is maintained for optimal blower power to oxygen production performance. Time for recovery of the adsorption bed can also be modified due to the lower absolute pressure achieved within the adsorption bed when the pressure ratio across the blower is maintained. An ASU is thus provided which is optimized for performance at various different altitudes without requiring modification of equipment within the ASU.

Abstract: A multi-unit system combines multiple single bed reversing blower vacuum swing adsorption air separation units together. The units feed a common O2 supply such as a system buffer tank. Demand is monitored and a number of individual units are brought online sufficient to meet demand. If demand exceeds supply, a further unit is brought online. If demand drops below supply by an amount greater than output of a single unit, then a longest operating unit is taken offline. The multi-unit system thus meets demand through utilization of multiple separate units in a highly redundant and highly reliable and scalable fashion.

Abstract: An exemplary single bed reversing blower adsorption based air separation unit is configured to follow the O2 load placed thereon by adjusting flow rates therethrough and power consumption. At least one and preferably multiple pressure sensors sense O2 pressure within an O2 storage region downstream of an adsorber vessel. These sensed pressures are utilized to generate control signals controlling flow rates at locations upstream of the compressor, such as at a reversible blower and an output compressor. Control loops for the blower and the compressor are independent of each other and have different time constants. Effective following of the O2 load is thus achieved without driving the air separation unit into operational conditions outside of design and also maintaining optimal power consumption for the O2 produced, such that efficiency is maintained over a large turndown ratio.

Abstract: A driving system for a reversing blower adsorption based air separation unit is configured to not only drive the reversing blower cyclically in a forward and in a reverse direction, but also to allow the reversing blower to coast during a portion of its operating cycle. While coasting, a pressure differential across the blower acts alone to switch the reversing blower between a forward and a reverse direction of operation. Less power is thus required. When coasting, the blower can also be configured to output power such as the drive motor functioning as an electric generator or by having a mechanical power input be driven by the blower for power generation and/or energy storage. Such a system beneficially utilizes the energy associated with the pressure differential across the blower for energy harvesting and to further accelerate cycle times for the reversing blower adsorption based air separation unit.

Abstract: A single bed reversing blower vacuum swing adsorption air separation unit includes a purge recovery tank. This purge recovery tank is joined to an O2 supply line downstream of the adsorber vessel or directly to the adsorber vessel opposite an inlet thereof. The purge recovery tank collects a purging charge of mostly O2 gas towards the end of a production phase for the air separation unit. This purging charge is held by the purge recovery tank while the reversing blower reverses and the material within the adsorber vessel is recharged. Around the time that the reversible blower is re-reversed to return to a production phase, the purge recovery tank is opened to allow mostly O2 gas from the purge tank to quickly flow back into the adsorber vessel which has a vacuum drawn thereon, to allow the air separation unit to quickly return to its production phase.

Abstract: The air separation unit includes a single adsorption bed downstream of a reversing blower and configured to operate on the principle of vacuum swing adsorption. An optimal ambient air pressure to vacuum pressure ratio within an adsorber vessel downstream of the reversible blower is identified. When the air separation unit is operated at ambient conditions where ambient air pressure is different, such as at higher altitude (or lower altitude) a pressure ratio across the blower when drawing a vacuum on the adsorption bed is maintained for optimal blower power to oxygen production performance. Time for recovery of the adsorption bed can also be modified due to the lower absolute pressure achieved within the adsorption bed when the pressure ratio across the blower is maintained. An ASU is thus provided which is optimized for performance at various different altitudes without requiring modification of equipment within the ASU.