Abstract: A honeycomb structure comprising carbon-fiber non-woven, sandwich structure comprising the said honeycomb structure, and process for the production of the said honeycomb structure.

Abstract: A support mandrel for producing curved composite components includes a prismatoid mandrel body formed from a flexible material, the mandrel body having two polygonal bases and an upper support surface extending between the two polygonal bases of the mandrel body, and a reinforcement bar enclosed within the mandrel body and extending between the two polygonal bases of the mandrel body substantially parallel and near to the upper support surface of the mandrel body.

Abstract: For forming profile elements, in particular trapezoidal or ?-shaped profile elements, from a multilayer stacking of pre-impregnated fibers, the stacking is moved in feed direction with feed speed by sets of conveyor belts which engage with the upper and lower surfaces of the lateral edge sections of the stacking and hold the edge sections in a starting plane. The sets of conveyor belts are arranged so that the distance between the sets engaging with opposite edge sections decreases in feed direction. To conduct the forming step a middle portion of the stacking is moved over a ramp upwardly inclined in feed direction with respect to the starting plane.

Abstract: A method of producing a composite preform having a profile with variable profile height or width is provided. The method includes: providing a plurality of first fiber layers overlapping or upon one another in or substantially parallel to a primary plane; inserting a second fiber layer via a guide member between two of the first fiber layers at an edge region of the preform profile, such that the second fiber layer extends substantially parallel to the first fiber layers; and positioning the edge region of the preform profile, and thus respective edge regions of the first fiber layers, out of the primary plane to set or determine a dimension of the preform profile in the primary plane.

Abstract: Method for manufacturing a dry textile preform, including: pulling a textile fabric sheet; grabbing a first side portion of the sheet between rollers, the rollers forming a first flange of the first side portion of the sheet inclined at a predeterminable angle to the plane of extension of the sheet; grabbing a second side portion of the sheet opposite to the first side portion between other rollers, the other rollers forming a second flange of the second side portion of the sheet inclined at a predeterminable angle to the plane of extension of the sheet; adjusting a difference between the rolling speed of the pair of first rollers and the rolling speed of the pair of second rollers to form a curvature radius of the sheet; and adjusting distance between the rollers perpendicular to the movement direction of the sheet to form a web portion between the first flange.

Abstract: Disclosed is a method and an apparatus for extracting a long fibre, and in particular an endless fiber, embedded in a resin matrix forming a wound composite part, wherein the fiber is extracted as one single part by unwinding after a pyrolisis treatment for a decomposition of the matrix.

Abstract: A system is provided for producing components of composite material, and especially elongate or continuous components of fibre-reinforced polymer. The system comprises a winding mechanism for winding an elongate sheet of composite material about a winding axis that is at an angle to a perpendicular to a longitudinal axis of the elongate sheet so as to form a helical coil of wound sheet a mechanism is provided for drawing or conveying the helical coil of wound sheet along a process path, wherein the process path is preferably substantially parallel to the winding axis. A shaping mechanism forms or shapes the coil of wound sheet as it is drawn or conveyed along the process path. A corresponding method of producing a composite component is provided.

Abstract: A method of repairing an affected area of a component of a fiber-reinforced polymer composite, especially having elongate or continuous reinforcing fibers in a polymer matrix, is disclosed. The method includes: providing a controlled atmosphere around the affected area of the component; heating the component in the affected area within the controlled atmosphere to cause pyrolysis or depolymerization of the polymer matrix in the affected area and thereby to remove the polymer matrix from the affected area; introducing polymer resin into a space left by the pyrolyzed or depolymerized matrix to refill the affected area.

Abstract: A method of recycling scraps or offcuts of uncured composite material, such as pre-impregnated or “prepreg” scraps or offcuts having reinforcing fibres and uncured polymer matrix material, includes introducing the scraps or offcuts into a mixing device directly; mixing the scraps or offcuts in the mixing device to blend uncured polymer matrix material and reinforcing fibres of the scraps or offcuts into a generally homogenous or consistent mixture; and feeding or conveying the mixture from the mixing device into a shaping mechanism to form a component or semi-finished product and preferably on a continuous basis.

Abstract: A method for producing a textile preform includes manufacturing a multi-layer fiber fabric, which includes a first flange portion and a web portion connected to the first flange portion, deforming a first fiber layer of the first flange portion with respect to the web portion, such that the first fiber layer is at a first flange portion angle to the web portion, a web height of the web portion being set in a variable manner during the deformation of the first fiber layer, and depositing a unidirectional fiber fabric only on the deformed first fiber layer of the first flange portion.

Abstract: A system and method for producing a composite component, especially for continuous production of such composite components, includes a feeding device for feeding one or more layers of reinforcing material from a material supply along a process path, a resin application device for applying a resin matrix to the reinforcing material fed along the process path, and a forming device configured to shape or mould a profile of the reinforcing material and the resin matrix applied thereto to form a composite component as the reinforcing material is fed or conveyed along the process path.

Abstract: A system for producing a composite preform, especially for continuous preforming of reinforcing material for a composite component, is provided. The system includes: a feeding device for feeding one or more layers of preform material from a material supply along a process path; a heating device arranged in the process path for heating the one or more layers of the preform material fed along the process path to soften or activate a resin or binder in the one or more layers; and a forming device arranged in the process path downstream of the heating device and configured to shape or mould a cross-sectional profile of the one or more layers of preform material as the one or more layers are fed along the process path. A method for producing a composite preform is also provided.

Abstract: Fibre fabric cutting system and method with a first and a second conveyor belt guided along a first and second curved path, respectively. A fibre fabric supply unit supplies a web of fibre fabric to a cutting section of the first curved path. A cutting unit cuts the web of fibre fabric into sheets. The first curved path and the second curved path cooperate to define for the sheets a first transport path including a plurality of vertically spaced levels extending transversally to the vertical direction and arranged one above the other. The cutting section defines the first level and each of the subsequent levels is defined by a section of one of the conveyor belts. Sheets transported along the first transport path move from one level to the next level and are alternately supported against the gravitational force by the first and the second conveyor belt on consecutive levels.

Abstract: A method of producing a composite preform having a profile with variable profile height or width is provided. The method includes: providing a plurality of first fibre layers overlapping or upon one another in or substantially parallel to a primary plane; inserting a second fibre layer via a guide member between two of the first fibre layers at an edge region of the preform profile, such that the second fibre layer extends substantially parallel to the first fibre layers; and positioning the edge region of the preform profile, and thus respective edge regions of the first fibre layers, out of the primary plane to set or determine a dimension of the preform profile in the primary plane.

Abstract: The present invention relates to a method of forming a curved prepreg strip or sheet, especially for use in fabricating a composite component. The method includes providing a strip or sheet of prepreg material having reinforcing fibres and drawing or conveying the prepreg material in a travel direction, wherein the material is drawn or conveyed in the travel direction at a speed which differs across a width of the strip or sheet transverse to the travel direction. Similarly, the invention relates to an apparatus for forming a curved prepreg strip or sheet, having: a mechanism for drawing or conveying a strip or sheet of prepreg material in a travel direction, wherein the mechanism is configured to draw or convey the strip or sheet of prepreg material in the travel direction at a speed which differs across a width of the strip or sheet transverse to the travel direction.

Abstract: Method for manufacturing a dry textile preform, including: pulling a textile fabric sheet; grabbing a first side portion of the sheet between rollers, the rollers forming a first flange of the first side portion of the sheet inclined at a predeterminable angle to the plane of extension of the sheet; grabbing a second side portion of the sheet opposite to the first side portion between other rollers, the other rollers forming a second flange of the second side portion of the sheet inclined at a predeterminable angle to the plane of extension of the sheet; adjusting a difference between the rolling speed of the pair of first rollers and the rolling speed of the pair of second rollers to form a curvature radius of the sheet; and adjusting distance between the rollers perpendicular to the movement direction of the sheet to form a web portion between the first flange.