Patents by Inventor Tatsuo Fukuzumi

Tatsuo Fukuzumi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8337642
    Abstract: The present invention provides a spring steel that has superior hardenability, undergoes less pitting in a corrosive environment, and can achieve higher stress and toughness. More specifically, the present invention provides a high-strength and high-toughness spring steel with improved hardenability and pitting resistance, containing, in mass percent, 0.40 to 0.70% carbon, 0.05 to 0.50% silicon, 0.60 to 1.00% manganese, 1.00 to 2.00% chromium, 0.010 to 0.050% niobium, 0.005 to 0.050% aluminum, 0.0045 to 0.0100% nitrogen, 0.005 to 0.050% titanium, 0.0005 to 0.0060% boron, no more than 0.015% phosphorus and no more than 0.010% sulfur, the remainder being composed of iron and unavoidable impurities, the steel having a tensile strength of at least 1700 MPa in 400° C. tempering after quenching and a Charpy impact value of at least 40 J/cm2 for a 2 mm U-notched test piece of JIS Z 2202 and the parameter Fce being at least 1.70.
    Type: Grant
    Filed: April 26, 2012
    Date of Patent: December 25, 2012
    Assignee: Mitsubishi Steel Mfg. Co., Ltd.
    Inventors: Tatsuo Fukuzumi, Hidenori Hiromatsu, Motoyuki Sato, Ryo Hara
  • Publication number: 20120205013
    Abstract: The present invention provides a spring steel that has superior hardenability, undergoes less pitting in a corrosive environment, and can achieve higher stress and toughness. More specifically, the present invention provides a high-strength and high-toughness spring steel with improved hardenability and pitting resistance, containing, in mass percent, 0.40 to 0.70% carbon, 0.05 to 0.50% silicon, 0.60 to 1.00% manganese, 1.00 to 2.00% chromium, 0.010 to 0.050% niobium, 0.005 to 0.050% aluminum, 0.0045 to 0.0100% nitrogen, 0.005 to 0.050% titanium, 0.0005 to 0.0060% boron, no more than 0.015% phosphorus and no more than 0.010% sulfur, the remainder being composed of iron and unavoidable impurities, the steel having a tensile strength of at least 1700 MPa in 400° C. tempering after quenching and a Charpy impact value of at least 40 J/cm2 for a 2 mm U-notched test piece of JIS Z 2202 and the parameter Fce being at least 1.70.
    Type: Application
    Filed: April 26, 2012
    Publication date: August 16, 2012
    Inventors: Tatsuo FUKUZUMI, Hidenori HIROMATSU, Motoyuki SATO, Ryo HARA
  • Patent number: 8197614
    Abstract: The present invention provides a spring steel that has superior hardenability, undergoes less pitting in a corrosive environment, and can achieve higher stress and toughness. More specifically, the present invention provides a high-strength and high-toughness spring steel with improved hardenability and pitting resistance, containing, in mass percent, 0.40 to 0.70% carbon, 0.05 to 0.50% silicon, 0.60 to 1.00% manganese, 1.00 to 2.00% chromium, 0.010 to 0.050% niobium, 0.005 to 0.050% aluminum, 0.0045 to 0.0100% nitrogen, 0.005 to 0.050% titanium, 0.0005 to 0.0060% boron, no more than 0.015% phosphorus and no more than 0.010% sulfur, the remainder being composed of iron and unavoidable impurities, the steel having a tensile strength of at least 1700 MPa in 400° C. tempering after quenching and a Charpy impact value of at least 40 J/cm2 for a 2 mm U-notched test piece of JIS Z 2202 and the parameter Fce being at least 1.70.
    Type: Grant
    Filed: October 26, 2010
    Date of Patent: June 12, 2012
    Assignee: Mitsubishi Steel Mfg. Co., Ltd.
    Inventors: Tatsuo Fukuzumi, Hidenori Hiromatsu, Motoyuki Sato, Ryo Hara
  • Publication number: 20110041962
    Abstract: The present invention provides a spring steel that has superior hardenability, undergoes less pitting in a corrosive environment, and can achieve higher stress and toughness. More specifically, the present invention provides a high-strength and high-toughness spring steel with improved hardenability and pitting resistance, containing, in mass percent, 0.40 to 0.70% carbon, 0.05 to 0.50% silicon, 0.60 to 1.00% manganese, 1.00 to 2.00% chromium, 0.010 to 0.050% niobium, 0.005 to 0.050% aluminum, 0.0045 to 0.0100% nitrogen, 0.005 to 0.050% titanium, 0.0005 to 0.0060% boron, no more than 0.015% phosphorus and no more than 0.010% sulfur, the remainder being composed of iron and unavoidable impurities, the steel having a tensile strength of at least 1700 MPa in 400° C. tempering after quenching and a Charpy impact value of at least 40 J/cm2 for a 2 mm U-notched test piece of JIS Z 2202 and the parameter Fce being at least 1.70.
    Type: Application
    Filed: October 26, 2010
    Publication date: February 24, 2011
    Inventors: Tatsuo Fukuzumi, Hidenori Hiromatsu, Motoyuki Sato, Ryo Hara
  • Patent number: 7850794
    Abstract: The present invention provides a spring steel that has superior hardenability, undergoes less pitting in a corrosive environment, and can achieve higher stress and toughness. More specifically, the present invention provides a high-strength and high-toughness spring steel with improved hardenability and pitting resistance, containing, in mass percent, 0.40 to 0.70% carbon, 0.05 to 0.50% silicon, 0.60 to 1.00% manganese, 1.00 to 2.00% chromium, 0.010 to 0.050% niobium, 0.005 to 0.050% aluminum, 0.0045 to 0.0100% nitrogen, 0.005 to 0.050% titanium, 0.0005 to 0.0060% boron, no more than 0.015% phosphorus and no more than 0.010% sulfur, the remainder being composed of iron and unavoidable impurities, the steel having a tensile strength of at least 1700 MPa in 400° C. tempering after quenching and a Charpy impact value of at least 40 J/cm2 for a 2 mm U-notched test piece of JIS 2202 and the parameter Fce being at least 1.70.
    Type: Grant
    Filed: November 13, 2003
    Date of Patent: December 14, 2010
    Assignee: Mitsubishi Steel Mfg. Co., Ltd.
    Inventors: Tatsuo Fukuzumi, Hidenori Hiromatsu, Motoyuki Sato, Ryo Hara
  • Patent number: 7014812
    Abstract: A sulfur-containing free-cutting steel for machine structural use, containing, in weight percent, 0.10 to 0.55% of C, 0.05 to 1.00% of Si, 0.30 to 2.50% of Mn, not more than 0.15% of P, 0.050 to 0.350% of S, more than 0.010% but not more than 0.020% of Al, 0.015 to 0.200% of Nb, 0.0015 to 0.0150% of O, and not more than 0.02% of N, and further containing, in weight percent, at least one selected from the group consisting of 0.03 to 0.50% of V, 0.02 to 0.20% of Ti and 0.01 to 0.20% of Zr, wherein the ratio S/O of the S content to the O content is 15 to 120, and at least one selected from the group consisting of an oxide, a carbide, a nitride and a carbonitride of Nb(see FIG. 1) acts as nuclei for precipitation of MnS type inclusions.
    Type: Grant
    Filed: October 25, 2002
    Date of Patent: March 21, 2006
    Assignees: Mitsubishi Steel Mfg. Co., Ltd., Yoshimura Technical Office Inc.
    Inventors: Tatsuo Fukuzumi, Motoki Watanabe, Tsuneo Yoshimura, Katsuyuki Uchibori
  • Publication number: 20050217766
    Abstract: The present invention provides a spring steel that has superior hardenability, undergoes less pitting in a corrosive environment, and can achieve higher stress and toughness. More specifically, the present invention provides a high-strength and high-toughness spring steel with improved hardenability and pitting resistance, comprising, in mass percent, 0.40 to 0.70% carbon, 0.05 to 0.50% silicon, 0.60 to 1.00% manganese, 1.00 to 2.00% chromium, 0.010 to 0.050% niobium, 0.005 to 0.050% aluminum, 0.0045 to 0.0100% nitrogen, 0.005 to 0.050% titanium, 0.0005 to 0.0060% boron, no more than 0.015% phosphorus and no more than 0.010% sulfur, the remainder being composed of iron and unavoidable impurities, the steel having a tensile strength of at least 1700 MPa in 400° C. tempering after quenching and a Charpy impact value of at least 40 J/cm2 for a 2 mm U-notched test piece of JIS No. 3 and the parameter Fce being at least 1.70.
    Type: Application
    Filed: November 13, 2003
    Publication date: October 6, 2005
    Inventors: Tatsuo Fukuzumi, Hidenori Hiromatsu, Motoyuki Sato, Ryo Hara
  • Patent number: 6838049
    Abstract: A magnesium alloy with formability at room temperature and excellent corrosion resistance is provided. Specifically, a magnesium alloy is provided which comprises, in mass %, 8.0 to 11.0% Li, 0.1 to 4.0% Zn, and 0.1 to 4.5% Ba, with the balance being Mg and unavoidable impurities, the alloy which further comprises 0.1 to 0.5% Al, and the alloy which further comprises 0.1 to 2.5% Ln (a total amount of one or more lanthanoids) and 0.1 to 1.2% Ca.
    Type: Grant
    Filed: October 30, 2003
    Date of Patent: January 4, 2005
    Assignee: Mitsubishi Steel Mfg. Co., Ltd.
    Inventors: Tatsuo Fukuzumi, Kazunari Suemune, Susumu Takahashi
  • Publication number: 20040247480
    Abstract: A magnesium alloy with formability at room temperature and excellent corrosion resistance is provided. Specifically, a magnesium alloy is provided which comprises, in mass %, 8.0 to 11.0% Li, 0.1 to 4.0% Zn, and 0.1 to 4.5% Ba, with the balance being Mg and unavoidable impurities, the alloy which further comprises 0.1 to 0.5% Al, and the alloy which further comprises 0.1 to 2.5% Ln (a total amount of one or more lanthanoids) and 0.1 to 1.2% Ca.
    Type: Application
    Filed: June 18, 2004
    Publication date: December 9, 2004
    Inventors: Tatsuo Fukuzumi, Kazunari Suemune, Susumu Takahashi
  • Patent number: 6737019
    Abstract: A high-sulfur free-cutting steel which has a chemical composition containing, in mass %, 0.03 to 0.20% C, 0.35% or less Si (including 0%), 0.30 to 2.00% Mn, 0.01 to 0.15% P, 0.35 to 0.65% S 0.0100 to 0.0250% O, 0.020% or less N, 0.005% or less Al (including 0%), 0.02 to 0.20% Nb, and further containing 0.05 to 0.50% V or 0.02 to 0.20% Ti, or both, with the remainder consisting of Fe and unavoidable impurities, wherein sulfide type inclusions, as the principal nonmetallic inclusions contained in the steel, have a mean size of 50 &mgr;m2 or less and are present at the rate of 500 to 1000 inclusions per mm2 in the cross section of the steel. The sulfur-containing free-cutting steel has a good machinability comparable or superior to that of free-cutting steels containing heavy metals which have a deleterious effect on the environment, without requiring the addition of such undesirable heavy metals.
    Type: Grant
    Filed: May 9, 2002
    Date of Patent: May 18, 2004
    Assignees: Mitsubishi Steel Mfg. Co., Ltd., Yoshimura Technical Office Inc.
    Inventors: Tatsuo Fukuzumi, Motoki Watanabe, Tsuneo Yoshimura
  • Publication number: 20040003871
    Abstract: A sulfur-containing free-cutting steel for machine structural use, comprising, in weight percent, 0.10 to 0.55% of C, 0.05 to 1.00% of Si, 0.30 to 2.50% of Mn, not more than 0.15% of P, 0.050 to 0.350% of S, more than 0.010% but not more than 0.020% of Al, 0.015 to 0.200% of Nb, 0.0015 to 0.0150% of O, and not more than 0.02% of N, and further containing, in weight percent, at least one selected from the group consisting of 0.03 to 0.50% of V, 0.02 to 0.20% of Ti and 0.01 to 0.20% of Zr, wherein the ratio S/O of the S content to the O content is 15 to 120, and at least one selected from the group consisting of an oxide, a carbide, a nitride and a carbonitride of Nb (see FIG. 1) acts as nuclei for precipitation of an MnS type inclusions.
    Type: Application
    Filed: October 25, 2002
    Publication date: January 8, 2004
    Inventors: Tatsuo Fukuzumi, Motoki Watanabe, Tsuneo Yoshimura, Katsuyuki Uchibori
  • Publication number: 20030175144
    Abstract: A high-sulfur free-cutting steel which has a chemical composition comprising, in mass %, 0.03 to 0.20% C, 0.35% or less Si (including 0%), 0.30 to 2.00% Mn, 0.01 to 0.15% P, 0.35 to 0.65% S, 0.0100 to 0.0250% O, 0.020% or less N, 0.005% or less Al (including 0%), 0.02 to 0.20% Nb, and further containing 0.05 to 0.50% V or 0.02 to 0.20% Ti, or both, with the remainder consisting of Fe and unavoidable impurities, wherein sulfide type inclusions as principal nonmetallic inclusions contained in the steel have a mean size of 50 &mgr;m2 or less and are present at the rate of 500 to 1000 inclusions per mm2 in the cross section of the steel. The sulfur-containing free-cutting steel has a good machinability well comparable to or superior that of free-cutting steels containing heavy metals which have a deleterious effect on the environment, without requiring the addition of such undesirable heavy metals.
    Type: Application
    Filed: May 9, 2002
    Publication date: September 18, 2003
    Inventors: Tatsuo Fukuzumi, Motoki Watanabe, Tsuneo Yoshimura
  • Patent number: 6322747
    Abstract: A high-strength spring steel having an Hv of at least 600 and an impact value of at least 40 J/cm2, comprising 0.40 to 0.70 wt. % carbon, 1.00 to 2.50 wt. % silicon, 0.30 to 0.90 wt. % manganese, 0.50 to 1.50 wt. % nickel, 1.00 to 2.00 wt. % chromium, 0.30 to 0.60 wt. % molybdenum, 0.25 to 0.50 wt. % copper, 0.01 to 0.50 wt. % vanadium, 0.010 to 0.050 wt. % niobium, 0.005 to 0.050 wt. % aluminum, 0.0045 to 0.0100 wt. % nitrogen, 0.005 to 0.050 wt. % titanium, and 0.0005 to 0.0060 wt. % boron, with phosphorus limited to 0.010 wt. % or less, sulfur to 0.010 wt. % or less, and OT to 0.0015 wt. % or less, and the remainder being composed of iron and unavoidable impurities. The spring steel has better hardness and toughness than those of existing spring steel.
    Type: Grant
    Filed: January 27, 2000
    Date of Patent: November 27, 2001
    Assignees: Mitsubishi Steel Muroran Inc., Mitsubishi Steel Mfg. Co., Ltd.
    Inventors: Tatsuo Fukuzumi, Hidenori Hiromatsu, Motoyuki Satoh, Ryo Hara
  • Patent number: 5518685
    Abstract: A steel for darburized gear having softening resistance, consisting essentially of, in weight percentages, 0.18 to 0.25% C, 0.45 to 1.00% Si, 0.40 to 0.70% Mn, 0.30 to 0.70% Ni, 1.00 to 1.50% Cr, 0.30 to 0.70% Mo, up to 0.50% Cu, 0.015 to 0.030% A1, 0.03 to 0.30% V, 0.010 to 0.030% Nb, up to 0.0015% O, 0.0100 to 0.0200% N and the balance consisting of Fe and inevitable impurity elements, wherein quenching at 820.degree. C. or higher after carburization does not cause any ferrite to be formed in a hardened structure of the core part of the carburized steel, and wherein, while tempering is generally performed at 160.degree. to 180.degree. C. after the quenching, reheating at any of temperatures inclusive of the tempering temperature and up to 300.degree. C. does not cause the hardness of a carburized case of the carburized steel to decrease by HV 50 or more from the one after the carburization, quenching and tempering.
    Type: Grant
    Filed: March 2, 1995
    Date of Patent: May 21, 1996
    Assignee: Mitsubishi Steel Mfg. Co., Ltd.
    Inventors: Kazuo Sakamoto, Tatsuo Fukuzumi, Hideo Ueno
  • Patent number: 5183634
    Abstract: Disclosed is a high strength spring steel consisting of, in weight percentage, 0.50 to 0.70% C, 1.00 to 2.50% Si, 0.30 to 1.20% Mn, 0.80 to less than 1.20% Cr, 0.05 to 0.3% Mo, 0.05 to 0.30% V, 0.01 to 0.30% Nb, 0.005 to 0.100% Al and the balance being Fe and unavoidable impurities. The steel of the present invention has a high hardness coupled with high toughness and is very useful, especially for springs used in suspension devices or other various industrial machines.
    Type: Grant
    Filed: December 9, 1991
    Date of Patent: February 2, 1993
    Assignee: Mitsubishi Steel Mfg. Co., Ltd.
    Inventors: Tsuyoshi Abe, Nobumasa Umezawa, Tatsuo Fukuzumi, Katsuyuki Uchibori, Junji Ozaki, Hiroharu Motomura
  • Patent number: 5118469
    Abstract: Disclosed is a high strength spring steel consisting of, in weight percentage, 0.40 to 0.70% C, 0.50 to 2.00% Si, more than 0.50 to 1.50% Mn, 0.50 to 2.50% Ni, 0.20 to 1.50% Cr, more than 0.60 to 1.50% Mo, 0.01 to 0.50% V, 0.01 to 0.50% Nb, 0.005 to 0.100% Al and the balance being Fe and unavoidable impurities. The steel of the present invention has a high hardness coupled with high toughness and is very useful especially for springs used in suspension devices or other various industrial machines.
    Type: Grant
    Filed: June 25, 1991
    Date of Patent: June 2, 1992
    Assignee: Mitsubishi Steel Mfg. Co., Ltd.
    Inventors: Tsuyoshi Abe, Nobumasa Umezawa, Tatsuo Fukuzumi, Katsuyuki Uchibori