Patents by Inventor Tatsuo Hamanaka
Tatsuo Hamanaka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 6500561Abstract: An automobile weatherstripping includes an extrusion-formed part and a mold-formed part, the mold-formed part being welded and integrated with the extrusion-formed part. The extrusion-formed part is made of an olefin elastomer and the mold-formed part is made of a resin composition containing an olefin resin, ethylene-&agr;-olefin copolymer rubber, hydrogenated aromatic vinyl conjugated diene compounds block copolymer mineral oil and at least one of natural rubber and butadiene rubber in predetermined proportions. The extrusion-formed part and the mold-formed part have a sufficient level of bonding strength with no bonding agent layer being used therebetween.Type: GrantFiled: March 24, 1998Date of Patent: December 31, 2002Assignees: Toyoda Gosei Co., Ltd., Sumitomo Chemical Company, LimitedInventors: Toru Yoshida, Masayoshi Ichikawa, Masanori Aritake, Hironobu Shigematsu, Hiroshi Ooyama, Tatsuo Hamanaka
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Patent number: 6441093Abstract: A thermoplastic elastomer composition for calender-molding obtained by dynamically heat-treating a mixture comprising 40 to 95% by weight of (A) an oil-extended olefin copolymer rubber containing 100 parts by weight of an olefin copolymer rubber having a Mooney viscosity (ML1+4100° C.) of 120 to 350 and 20 to 150 parts by weight of mineral oil softening agent and 60 to 5% by weight of (B) a polypropylene resin, a process for producing a calendered sheet from the composition and a sheet obtained by the process.Type: GrantFiled: February 1, 2001Date of Patent: August 27, 2002Assignee: Sumitomo Chemical Company, LimitedInventors: Takeshi Tominaga, Nobuhiro Natsuyama, Hironobu Shigematsu, Tatsuo Hamanaka, Makoto Makino
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Publication number: 20010018475Abstract: A thermoplastic elastomer composition for calender-molding obtained by dynamically heat-treating a mixture comprising 40 to 95% by weight of (A) an oil-extended olefin copolymer rubber containing 100 parts by weight of an olefin copolymer rubber having a Mooney viscosity (ML1+4100° C.) of 120 to 350 and 20 to 150 parts by weight of mineral oil softening agent and 60 to 5% by weight of (B) a polypropylene resin, a process for producing a calendered sheet from the composition and a sheet obtained by the process.Type: ApplicationFiled: February 1, 2001Publication date: August 30, 2001Inventors: Takeshi Tominaga, Nobuhiro Natsuyama, Hironobu Shigematsu, Tatsuo Hamanaka, Makoto Makino
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Patent number: 6210797Abstract: Disclosed is a casing for storing an airbag for an airbag restraint system, cavingg: a main body formed of a material comprising a thermoplastic elastomer composition which is prepared by: mixing 100 parts by weight of a copolymer composition with 0.05 to 0.5 parts by weight of a lubricant comprising higher fatty acid amide to obtain a mixture; and dynamically heat-treating the mixture in the presence of an organic peroxide and an auxiliary crosslinking agent. The copolymer composition contains: (A) 20 to 50 parts by weight of an olefin copolymer resin of propylene and one or two kinds of 1-olefin other than propylene; (B) 10 to 50 parts by weight of ethylene-propylene copolymer rubber having a Mooney viscosity (ML1+4, 100° C.) ranging from 30 to 60; (C) 10 to 70 parts by weight of ethylene-propylene-nonconjugated diene copolymer rubber having a Mooney viscosity (ML1+4, 100° C.Type: GrantFiled: January 14, 1999Date of Patent: April 3, 2001Assignees: Nihon Plast Co., Ltd., Sumitomo Chemical Company, Ltd.Inventors: Izumi Sato, Tomokazu Sugiyama, Tatsuo Hamanaka, Hiroshi Ooyama
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Patent number: 6106750Abstract: A laminated skin material comprising an olefin thermoplastic elastomer composition layer and an olefin resin foam layer which does not cause undesirable break, unevenness and wrinkle of the skin material when a laminated molded article is produced by disposing the laminated skin material between male and female molds, feeding a molten thermoplastic resin between the laminated skin material and the male or female molds, and integrally laminating the skin material and thermoplastic resin; a molding method using the laminated skin material, a molding method in which a laminated skin material used in the method is preheated which give a laminated molded article having good appearance and the laminated molded article.Type: GrantFiled: January 27, 1999Date of Patent: August 22, 2000Assignee: Sumitomo Chemical Company, Ltd.Inventors: Tatsuo Hamanaka, Koji Yamashita, Masahito Matsumoto
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Patent number: 6060551Abstract: An air bag cover for a passenger of an automobile, obtained by molding a thermoplastic elastomer composition which comprises an olefin-based resin (A) and an ethylene-.alpha.-olefin-based copolymer rubber (B), and provides a 2 mm thick molded body composed of the composition having a linear thermal expansion coefficient at a temperature of -40 to 120.degree. C. of 13.5.times.10.sup.-5 mm/m.degree.C. or less, a fracture elongation at weld part of 50% or more, and an Izod impact strength at a temperature of -50.degree. C. or more of 35 kg.multidot.cm/cm or more, or revealing Non Break.According to the present invention, there can be provided an air bag cover for a passenger side seat of an automobile, which does not cause building up or separation from surrounding parts when installed and set into a dash board of the automobile, and has excellent safety in spreading.Type: GrantFiled: July 16, 1998Date of Patent: May 9, 2000Assignee: Sumitomo Chemical Company, LimitedInventors: Hiroshi Ooyama, Tatsuo Hamanaka
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Patent number: 5902674Abstract: A sheet including an olefin thermoplastic elastomer obtainable by dynamically heat-treating 100 parts by weight of a mixture of 40-90% by weight of (A) an olefin polymer rubber having a Mooney viscosity at 100.degree. C. (ML.sub.1+4 100.degree. C.) of 5-100 and substantially free from unconjugated diene and 60-10% by weight of (B) an olefin polymer in the presence of 0.005-0.5 part by weight of an organic peroxide and 0.05-4 parts by weight of N,N'-m-phenylenebismaleimide or divinylbenzene. Said sheet is excellent in light resistance and thermal aging resistance. A laminate including said sheet and a use thereof are also provided.Type: GrantFiled: May 6, 1997Date of Patent: May 11, 1999Assignee: Sumitomo Chemical Company, LimitedInventors: Makoto Makino, Tatsuo Hamanaka
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Patent number: 5847052Abstract: A process for producing a thermoplastic elastomer composition which comprises dynamically cross-linking an olefine copolymer rubber and an olefine plastic using a twin-screw extruder, said process being characterized in that said twin-screw extruder comprises one or more kneading zones within a dynamically cross-linking area and the first kneading zone among said zones comprises a screw with forward kneading disks having a minimum thickness (T.sub.min) of less than 13 mm per disk. Said method enables production of a thermoplastic elastomer composition of good quality regardless of the scale of production.Type: GrantFiled: September 27, 1996Date of Patent: December 8, 1998Assignee: Sumitomo Chemical Company, Ltd.Inventors: Tatsuo Hamanaka, Yuji Goto, Noboru Komine, Norimasa Oda, Masamichi Ishibashi
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Patent number: 5691017Abstract: A casing for storing an airbag of an airbag restraint system for an automobile vehicle. The casing is formed of a material comprising (a) a thermoplastic elastomer composition in an amount of 100 parts by weight, the thermoplastic elastomer composition being prepared by a process including mixing 10 to 50 parts by weight of a polyolefine resin with 100 parts by weight of an olefine copolymer rubber to obtain a mixture, dynamically heat-treating the mixture in the presence of an organic peroxide, and then adding 5 to 50 parts by weight of a mineral oil relative to 100 parts by weight of the dynamically heat-treated mixture, the olefine copolymer rubber having a Mooney viscosity (ML.sub.1+4, 100.degree. C.) ranging from 50 to 100; (b) a random copolymer resin in an amount of 20 to 50 parts by weight, containing propylene and at least one kind of 1-olefine other than propylene and having a Melt Flow Rate (230.degree. C.Type: GrantFiled: June 5, 1996Date of Patent: November 25, 1997Assignees: Nihon Plast Co., Ltd., Sumitomo Chemical Co., Ltd., Tanabe Chemical Industrial Inc.Inventors: Kazuo Inaba, Tatsuo Hamanaka, Mitsuyo Maeda
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Patent number: 5611565Abstract: A casing for storing an airbag forming part of an airbag restraint system in an automotive vehicle. The airbag storing casing comprises a main body formed of a material including (a) a thermoplastic elastomer composition in an amount of 100 parts by weight, the thermoplastic elastomer composition being prepared by a process including mixing 10 to 50 parts by weight of a polyolefin resin with 100 parts by weight of an olefin copolymer rubber to obtain a mixture, dynamically heat-treating the mixture in the presence of an organic peroxide, and then adding 5 to 50 parts by weight of a mineral oil relative to 100 parts by weight of the dynamically heat-treated mixture, the olefin copolymer rubber having a Mooney viscosity (ML.sub.1+4, 100.degree. C.) ranging from 50 to 100, and (b) a random copolymer resin in an amount of 20 to 50 parts by weight, containing propylene and at least one kind of 1-olefin other than propylene and having a Melt Flow Rate (230.degree. C.) ranging from 30 to 100.Type: GrantFiled: May 24, 1996Date of Patent: March 18, 1997Assignees: Nihon Plast Co., Ltd., Sumitomo Chemical Co., Ltd., Tanabe Chemical Industrial Inc.Inventors: Kazuo Inaba, Tatsuo Hamanaka, Mitsuyo Maeda
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Patent number: 5602203Abstract: An olefinic resin composition which comprises 100 parts by weight of a thermoplastic olefin elastomer consisting of a polyolefin resin and an olefinic copolymer rubber and 0.5 to 30 parts by weight of a modified polyolefin obtained by reacting an unsaturated carboxylic acid (anhydride)-modified polyolefin with an aminoalcohol represented by the formula H.sub.2 N--R--OH in which R is an alkylene, arylene or aralkylene group having 18 or less carbon atoms. The olefinic resin composition can give a molded article which can be satisfactorily coated with a coating material without a primer and has excellent heat fusibility to various resin and metals.Type: GrantFiled: March 1, 1995Date of Patent: February 11, 1997Assignee: Sumitomo Chemical Company, LimitedInventors: Tatsuo Hamanaka, Tadashi Hikasa, Yoshitsugu Takai, Tetsuya Yamada
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Patent number: 5308699Abstract: A thermoplastic elastomer powder for powder slush molding, comprising an elastomer composition of an ethylene-.alpha.-olefin copolymer rubber and a polyolefin resin, wherein said elastomer composition has a complex dynamic viscosity .eta.*(1) as measured at a frequency of 1 radian/sec. in a dynamic viscoelasticity measurement at 250.degree. C., of 1.5.times.10.sup.5 poise or less, a Newtonian viscosity index n calculated from the following formula by using the complex dynamic viscosity .eta.*(1) at a frequency of 1 radian/sec. and the complex dynamic viscosity .eta.*(100) at a frequency of 100 radian/sec. of 0.67 or less:n=[log.eta.*(1)-log.eta.*(100)]/2.Type: GrantFiled: October 2, 1991Date of Patent: May 3, 1994Assignee: Sumitomo Chemical Company LimitedInventors: Tadashi Hikasa, Hiroaki Mendori, Tatsuo Hamanaka, Toshio Igarashi, Yuu Shida
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Patent number: 5308700Abstract: A thermoplastic elastomer powder for powder molding, comprising an elastomer composition of an ethylene-.alpha.-olefin copolymer rubber and a polyolefin resin, wherein said elastomer composition has a complex dynamic viscosity .eta.*(1) as measured at frequency of 1 radian/sec. in dynamic viscoelasticity measurement at 250.degree. C., of 1.5.times.10.sup.5 poise or less, a Newtonian viscosity index n calculated from the following formula by using the complex dynamic viscosity .eta.*(1) at a frequency of 1 radian/sec. and the complex dynamic viscosity .eta.*(100) at a frequency of 100 radian/sec. of 0.67 or less, and a hardness (shore D) of 45 or less:n={log.eta.*(1)-log.eta.*(100)}/2.Type: GrantFiled: October 2, 1991Date of Patent: May 3, 1994Assignee: Sumitomo Chemical Company LimitedInventors: Tadashi Hikasa, Hiroaki Mendori, Tatsuo Hamanaka, Toshio Igarashi, Yuu Shida
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Patent number: 5298211Abstract: Provided is a method for producing a thermoplastic elastomer composition excellent in flexibility, mechanical properties and extrusion moldability which comprises directly feeding a particulate olefinic copolymer rubber (A) having a particle shape index .alpha. defined below of 0.1-0.9 and an olefinic plastic (B) to a continuous kneading extruder to carry out melt kneading and then, feeding an organic peroxide to downstream side of said extruder to carry out dynamic crosslinking:.alpha.=D.sub.A /D.sub.Bwherein D.sub.A denotes bulk density of the particulate olefinic copolymer rubber (A) and D.sub.B denotes bulk density of the olefinic plastic (B).Type: GrantFiled: December 3, 1992Date of Patent: March 29, 1994Assignee: Sumitomo Chemical Company, LimitedInventors: Tatsuo Hamanaka, Noboru Komine, Tadashi Hikasa, Yuji Gotoh, Keitaro Kojima
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Patent number: 5187224Abstract: A blend which comprises a partially crosslinked product of a mixture of an oil-extended olefinic copolymer rubber comprising an olefinic copolymer rubber having a 100.degree. C. Mooney viscosity 150-350, a polyolefin resin, a selectively hydrogenated block copolymer, and a specific mineral oil type softening agent has excellent flexibility of less than 45 in Shore A hardness. The blend is not tacky, nor does the softening agent bleed. An anti-static agent for polyolefins and/or a higher fatty acid amide may be included in the composition.Type: GrantFiled: April 8, 1991Date of Patent: February 16, 1993Assignee: Sumitomo Chemical Company, LimitedInventors: Tatsuo Hamanaka, Tadashi Hikasa, Koichiro Ibuki
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Patent number: 5180769Abstract: An olefinic thermoplastic elastomer composition which is excellent in mechanical properties and is substitutable for vulcanized rubbers is provided, which comprises a mixture comprising (A) 40-95% by weight of an oil-extended olefinic copolymer rubber comprising 100 parts by weight of an olefinic copolymer rubber having a Mooney viscosity (ML.sub.1+4 100.degree. C.) of 150-350 and 20-150 parts byw eight of a mineral oil and (B) 5-60% by weight of an olefinic plastic, said mixture being partially crosslinked by dynamic heat treatment in the presence of an organic peroxide. This composition gives superior molded articles free from bleeding of oil on the surface.Type: GrantFiled: March 19, 1992Date of Patent: January 19, 1993Assignee: Sumitomo Chemical Company LimitedInventors: Tadashi Hikasa, Koichiro Ibuki, Tatsuo Hamanaka, Motoo Mizumori
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Patent number: 5118753Abstract: An olefinic thermoplastic elastomer composition which is excellent in mechanical properties and is substitutable for vulcanized rubbers is provided, which comprises a mixture comprising (A) 40-95 % by weight of an oil-extended olefinic copolymer rubber comprising 100 parts by weight of an olefinic copolymer rubber having a Mooney viscosity (ML.sub.1+4 100.degree. C.) of 150-350 and 20-150 parts by weight of a mineral oil and (B) 5-60% by weight of an olefinic plastic, said mixture being partially crosslinked by dynamic heat treatment in the presence of an organic peroxide. This composition gives superior molded articles free from bleeding of oil on the surface.Type: GrantFiled: July 5, 1990Date of Patent: June 2, 1992Assignee: Sumitomo Chemical Company, LimitedInventors: Tadashi Hikasa, Koichiro Ibuki, Tatsuo Hamanaka, Motoo Mizumori
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Patent number: 4933389Abstract: The present invention provides a thermoplastic elastomer composition excellent in oil resistance. This composition comprises a partially crosslinked mixture of (A) an ethylene copolymer rubber comprising ethylene and an acrylate ester or a methacrylate ester and (B) an olefin polymer and, if necessary, (C) an olefin copolymer rubber.Type: GrantFiled: January 31, 1989Date of Patent: June 12, 1990Assignee: Sumitomo Chemical Company, LimitedInventors: Tadashi Hikasa, Koichiro Ibuki, Tatsuo Hamanaka, Masahiro Fukuyama