Abstract: A manufacturing method for a stator winding coil includes: a bulging portion forming step that forms a bulging portion on a conductor wire; a crank portion forming step that forms a crank portion on the central portion of the bulging portion; an oblique portion forming step that forms oblique portions on the conductor wire at two ends of the bulging portion; a rectilinear portion forming step that forms rectilinear portions on the conductor wire at opposite ends of the oblique portions from the bulging portion; and a circular arc forming step that forms the oblique portions into a circular arc shape after forming the rectilinear portions.

Abstract: Coils that constitute an armature winding are produced by winding a conductor wire that has a rectangular cross section, the coils each include: four rectilinear portions that are inserted into a pair of slots; and three coil end portions that link the four rectilinear portions consecutively by each connecting together end portions of two selected rectilinear portions, the coils being mounted into the armature core so as to be arranged at a pitch of one slot in a circumferential direction, the coil end portions include: a bulging portion that protrudes axially outward in a convex shape; and oblique portions that link the two connected rectilinear portions and the bulging portion, the bulging portion has a crank portion that displaces radial positions of the two connected rectilinear portions by a set amount, and a cross-sectional area of the bulging portion is smaller than a cross-sectional area of the oblique portions.

Abstract: This stator includes: a plurality of divided core units 11a and 11b which respectively have: a plurality of annular divided cores 12a and 12b in each of which a plurality of tooth portions 13 are provided at a predetermined interval on the inner periphery of the corresponding one of annular back yoke portions 14 which are formed as a plurality of divided parts in the axial direction of the rotary electric machine; and a plurality of coils 15 respectively mounted to the tooth portions, wherein the plurality of divided core units are assembled in the axial direction such that the tooth portions thereof are coupled to each other via the annular back yoke portions.

Abstract: In a rotary electric machine according to the present invention, an armature winding includes a plurality of distributed winding bodies that are each produced by winding a single conductor wire that is insulated, that is jointless and continuous, and that has a constant cross-sectional area perpendicular to a longitudinal direction, the conductor wires include first through third coil end portions that link first through fourth rectilinear portions and first through fourth rectilinear portions, and are formed such that radial widths w? of the first through fourth rectilinear portions are wider than radial widths w of the first through third coil end portions.

Abstract: A side surface at the outside of a plurality of teeth portions of one separated core is faced to a side surface of teeth portions of an adjacent separated core, so as to form a second slot which is straddled between the adjacent separated cores, and a first slot is formed by a plurality of teeth portions of one separated core, and a width size of the first slot is identical to a width size of the second slot, and coil conductor storage space is formed in the first slot via a first insulating component, and coil conductor storage space is formed in the second slot via a second insulating component, and a thickness size of the first insulating component is different from a thickness size of the second insulating component.

Abstract: A stator of a rotating electrical machine includes: a plurality of annularly arranged stator cores; a stator winding attached to slots of the stator cores; and a shell (22) that retains the stator cores. In the stator of the rotating electrical machine, the ends of coil terminal wires (19), (20) on the innermost circumferential side and the outermost circumferential side of each slot are oriented in the axial direction of the stator; and side surfaces of the ends of the terminal wires (19), (20) are brought into contact with each other and are welded above the coil end (21) of the stator winding.

Abstract: An iron core member has: first divided yoke portions; second divided yoke portions alternately arranged with the first divided yoke portions; a first tooth portion extending from one circumferential end of each first divided yoke portion, a second tooth portion extending from the other circumferential end; a third tooth portion extending from one circumferential end of the second divided yoke portion on the second tooth portion side, and a fourth tooth portion extending from the other circumferential end. A tooth end portion of the first tooth portion and a tooth end portion of the adjacent fourth tooth portion are integrally joined at a first tooth end joint portion, and a tooth end portion of the second tooth portion and a tooth end portion of the adjacent third tooth portion are integrally joined at a second tooth end joint portion, thereby providing one continuous sheet of the core member.

Abstract: An armature winding is configured by mounting into an armature core a plurality of distributed-winding coils that are each produced by bending and shaping a conductor wire that is coated with insulation, coil ends are configured by arranging coil end portion rows that are formed by arranging coil end portions of the coils in a single row circumferentially in n layers in a radial direction, where n is an integer that is greater than or equal to 1, and an interphase insulating material includes: a strip-shaped insulating sheet material that is inserted inside the coil end portions, and that is disposed so as to extend circumferentially between the coil end portion rows; and an insulating buffering material that is formed on one surface of the insulating sheet material, and that is fixed to the coil end portion rows by forming air bubble groups internally.

Abstract: A rotary electric machine is installed such that a central axis of a rotating shaft is horizontal, and coolant suction apertures are formed at positions on a cylindrical portion of a frame that are vertically above first and second coil ends, and strip-shaped insulating papers are inserted such that a thickness direction is in a radial direction between radially adjacent conductor portions of portions of the conductor wire that constitute the first and second coil ends, and are disposed so as to extend circumferentially across positions that are vertically below the coolant suction apertures inside the first and second coil ends.

Abstract: Insulators are respectively disposed such that longitudinal directions of trunk portions are oriented in a radial direction of teeth, and so as to place bottom surfaces of the trunk portions alongside two axial end surfaces of the teeth, concentrated winding coils are configured by winding conductor wires so as to be wound in multiple layers around the teeth so as to pass through a concave space that is formed by the trunk portions and first and second flange portions at two axial ends of the teeth, the second flange portion is disposed on an end surface of a core back of a stator core, and a temperature detecting element is installed by being inserted into an element insertion aperture that is formed on the second flange portion so as to be able to detect a temperature of a coil end of the concentrated winding coils.

Abstract: An armature winding includes a plurality of distributed winding bodies that are each produced by winding a single conductor wire that is insulated, jointless, and continuous, and that has a constant cross-sectional area perpendicular to a longitudinal direction, the conductor wires include first through third coil end portions that link first through fourth rectilinear portions and first through fourth rectilinear portions, and are formed such that radial widths w? of the first through fourth rectilinear portions are wider than radial widths w of the first through third coil end portions, and first gaps are formed between radially adjacent coil end portions to allow a cooling medium to pass through the first gaps.

Abstract: Obtain a rotary electric machine by which a share of coil slots for a stator winding in slots, which are formed in a stator core, can be increased, and heat generation at a central portion of a stator can be decreased. The stator winding is composed of coil slots, which are inserted to the slots, and coil ends extended toward the outside in the axis direction of the stator core; and the coil conductors of the coil slots are configured in such a way that cross-sectional areas at central portions in the axis direction are wider cross-sectional areas at both end portions, and the cross-sectional areas of the coil conductors are reduced along the coil slots from the central portions to the both end portions.

Abstract: An armature includes a plurality of armature elements, wherein each of the armature elements has an armature element core that has a predetermined core length and has end faces spaced apart in a core length direction and side faces connecting the end faces, a first coil that is formed by winding a wire over the side faces and the end faces, a second coil that is formed, after forming the first coil, by winding a wire over the side faces and the end faces so that on the side faces the second coil is formed contiguously to the first coil, and an end structure member that is provided on each of the end faces, has a first-winding face and a second-winding face on which the wires of the first coil and the second coil are wound, respectively, and has a riser formed between the first-winding face and the second-winding face, the end structure member in which a vicinity of the riser on the second-winding face is positioned farther from the each of the end faces than the first-winding face.

Abstract: An armature includes a plurality of armature elements, wherein each of the armature elements has an armature element core that has a predetermined core length and has end faces spaced apart in a core length direction and side faces connecting the end faces, a first coil that is formed by winding a wire over the side faces and the end faces, a second coil that is formed, after forming the first coil, by winding a wire over the side faces and the end faces so that on the side faces the second coil is formed contiguously to the first coil, and an end structure member that is provided on each of the end faces, has a first-winding face and a second-winding face on which the wires of the first coil and the second coil are wound, respectively, and has a riser formed between the first-winding face and the second-winding face, the end structure member in which a vicinity of the riser on the second-winding face is positioned farther from the each of the end faces than the first-winding face.