Patents by Inventor Tatsuro Ochi
Tatsuro Ochi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11952650Abstract: A steel wire which has an excellent fatigue limit when made into a spring is provided. A chemical composition of the steel wire according to the present embodiment consists of, in mass %, C: 0.53 to 0.59%, Si: 2.51 to 2.90%, Mn: 0.70 to 0.85%, P: 0.020% or less, S: 0.020% or less, Cr 1.40 to 1.70%, Mo: 0.17 to 0.53%, V: 0.23 to 0.33%, Cu: 0.050% or less, Ni: 0.050% or less, Al: 0.0050% or less, Ti: 0.050% or less, N: 0.0070% or less, Ca: 0 to 0.0050%, and Nb: 0 to 0.020%, with the balance being Fe and impurities. In the steel wire, a number density of V-based precipitates having a maximum diameter ranging from 2 to 10 nm is 500 to 8000 pieces/?m2.Type: GrantFiled: October 15, 2020Date of Patent: April 9, 2024Assignees: NIPPON STEEL CORPORATION, NIPPON STEEL SG WIRE CO., LTD.Inventors: Shinya Teramoto, Yutaka Neishi, Michimasa Aono, Shuji Kozawa, Satoru Mineta, Tatsuro Ochi, Shoichi Suzuki
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Publication number: 20240077123Abstract: A valve spring includes a nitrided layer, and a core portion that is further inward than the nitrided layer. A chemical composition of the core portion consists of, in mass %, C: 0.53 to 0.59%, Si: 2.51 to 2.90%, Mn: 0.70 to 0.85%, P: 0.020% or less, S: 0.020% or less, Cr: 1.40 to 1.70%, Mo: 0.17 to 0.53%, V: 0.23 to 0.33%, Ca: 0.0001 to 0.0050%, Cu: 0.050% or less, Ni: 0.050% or less, Al: 0.0050% or less, Ti: 0.050% or less, and N: 0.0070% or less, with the balance being Fe and impurities. In the core portion, a number density of V-based precipitates having a maximum diameter ranging from 2 to 10 nm is 500 to 8000 per ?m2, and in the core portion, a numerical proportion of Ca sulfides with respect to a total number of oxide-based inclusions and sulfide-based inclusions is 0.20% or less.Type: ApplicationFiled: October 15, 2020Publication date: March 7, 2024Inventors: Shinya TERAMOTO, Yutaka NEISHI, Michimasa AONO, Shuji KOZAWA, Fumio TAKAHASHI, Shigekazu NISHIMOTO, Mitsuhiro KONDO, Tatsuro OCHI, Shoichi SUZUKI
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Publication number: 20230392244Abstract: A steel wire which has an excellent fatigue limit when made into a spring is provided. A chemical composition of the steel wire according to the present embodiment consists of, in mass %, C: 0.53 to 0.59%, Si: 2.51 to 2.90%, Mn: 0.70 to 0.85%, P: 0.020% or less, S: 0.020% or less, Cr 1.40 to 1.70%, Mo: 0.17 to 0.53%, V: 0.23 to 0.33%, Cu: 0.050% or less, Ni: 0.050% or less, Al: 0.0050% or less, Ti: 0.050% or less, N: 0.0070% or less, Ca: 0 to 0.0050%, and Nb: 0 to 0.020%, with the balance being Fe and impurities. In the steel wire, a number density of V-based precipitates having a maximum diameter ranging from 2 to 10 nm is 500 to 8000 pieces/?m2.Type: ApplicationFiled: October 15, 2020Publication date: December 7, 2023Inventors: Shinya TERAMOTO, Yutaka NEISHI, Michimasa AONO, Shuji KOZAWA, Satoru MINETA, Tatsuro OCHI, Shoichi SUZUKI
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Publication number: 20230296152Abstract: A damper spring having an excellent fatigue limit is provided. A damper spring according to the present embodiment includes a nitrided layer formed in an outer layer, and a core portion that is further inward than the nitrided layer. The chemical composition of the core portion consists of, in mass%, C: 0.53 to 0.59%, Si: 2.51 to 2.90%, Mn: 0.70 to 0.85%, P: 0.020% or less, 5: 0.020% or less, Cr: 1.40 to 1.70%, Mo: 0.17 to 0.53%, V: 0.23 to 0.33%, Cu: 0.050% or less, Ni: 0.050% or less, Al: 0.0050% or less, Ti: 0.050% or less, N: 0.0070% or less, and Nb: 0 to 0.020%, with the balance being Fe and impurities. In the core portion, a number density of V-based precipitates having a maximum diameter ranging from 2 to 10 nm is 500 to 8000 pieces/?m2.Type: ApplicationFiled: October 15, 2020Publication date: September 21, 2023Inventors: Shinya TERAMOTO, Yutaka NEISHI, Michimasa AONO, Shuji KOZAWA, Yoichi OI, Naoki TAKABAYASHI, Junji TANAKA, Fumio TAKAHASHI, Shigekazu NISHIMOTO, Mitsuhiro KONDO, Tatsuro OCHI, Shoichi SUZUKI
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Publication number: 20230087453Abstract: A valve spring which has an excellent fatigue limit is provided. A chemical composition of the valve spring according to the present embodiment contains, in mass %, C: 0.50 to 0.80%, Si: 1.20 to less than 2.50%, Mn: 0.25 to 1.00%, P: 0.020% or less. S: 0.020% or less: Cr: 0.40 to 1.90%, V: 0.05 to 0.60%, Ca: 0.0001 to 0.0050%, and N: 0.0100% or less, with the balance being Fe and impurities. In the valve spring, a number density of V-based precipitates having a maximum diameter ranging from 2 to 10 nm is 5000 to 80000 pieces/?m3, and a numerical proportion of Ca sulfides with respect to a total number of oxide-based inclusions and sulfide-based inclusions is 0.20% or less.Type: ApplicationFiled: February 19, 2021Publication date: March 23, 2023Inventors: Shinya TERAMOTO, Yutaka NEISHI, Michimasa AONO, Satoru MINETA, Shoichi SUZUKI, Tatsuro OCHI
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Publication number: 20230081462Abstract: A damper spring which has an excellent fatigue limit is provided. A chemical composition of the damper spring according to the present embodiment contains in mass %, C: 0.50 to 0.80%, Si: 1.20 to less than 2.50%, Mn: 0.25 to 1.00%, P: 0.020% or less, S: 0.020% or less, Cr: 0.40 to 1.90%, V: 0.05 to 0.60%, and N: 0.0100% or less, with the balance being Fe and impurities. In the damper spring, a number density of V-based precipitates having a maximum diameter ranging from 2 to 10 nm is 5000 to 80000 pieces/m3.Type: ApplicationFiled: February 19, 2021Publication date: March 16, 2023Inventors: Shinya TERAMOTO, Yutaka NEISHI, Michimasa AONO, Shoichi SUZUKI, Tatsuro OCHI
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Publication number: 20230085279Abstract: A steel wire which has excellent cold coiling workability, and which has an excellent fatigue limit when made into a spring is provided. A chemical composition of the steel wire according to the present, embodiment containing, in mass %, C: 0.50 to 0.80%, Si: 1.20 to less than 2.50%, Mn: 0.25 to 1.00%, P: 0.020% or less, S: 0.020% or less, Cr: 0.40 to 1.90%, V: 0.05 to 0.60%, and N: 0.0100% or less, with the balance being Fe and impurities. In the steel wire, a number density of V-based precipitates having a maximum diameter ranging from 2 to 10 nm is 5000 to 80000 pieces/?m3.Type: ApplicationFiled: February 19, 2021Publication date: March 16, 2023Inventors: Shinya TERAMOTO, Yutaka NEISHI, Michimasa AONO, Satoru MINETA, Shoichi SUZUKI, Tatsuro OCHI
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Patent number: 9657379Abstract: This invention provides a forging steel excellent in forgeability, which forging steel comprises, in mass %, C: 0.001 to less than 0.07%, Si: 3.0% or less, Mn: 0.01 to 4.0%, Cr: 5.0% or less, P: 0.2% or less, S: 0.35% or less, Al: 0.0001 to 2.0%, N: 0.03% or less, one or both of Mo: 1.5% or less (including 0%) and Ni: 4.5% or less (including 0%), and a balance of iron and unavoidable impurities; wherein Di given by the following Equation (1) is 60 or greater: Di=5.Type: GrantFiled: April 10, 2008Date of Patent: May 23, 2017Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Hajime Saitoh, Tatsuro Ochi, Masayuki Hashimura
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Patent number: 8980022Abstract: This case hardening steel has a chemical composition including, by mass %: C: 0.1 to 0.6%; Si: 0.02 to 1.5%; Mn: 0.3 to 1.8%; P: 0.025% or less; S: 0.001 to 0.15%; Al: over 0.05 to 1.0%; Ti: 0.05 to 0.2%; N: 0.01% or less; and O: 0.0025% or less, and further including, by mass %, one or more of Cr: 0.4 to 2.0%, Mo: 0.02 to 1.5%, Ni: 0.1 to 3.5%, V: 0.02 to 0.5%, and B: 0.0002 to 0.005%, and the balance consisting of iron and unavoidable impurities.Type: GrantFiled: January 13, 2010Date of Patent: March 17, 2015Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Kei Miyanishi, Masayuki Hashimura, Shuuji Kozawa, Manabu Kubota, Tatsuro Ochi
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Patent number: 8845825Abstract: The present invention provides spring use heat treated steel which is cold coiled, can achieve both sufficient atmospheric strength and coilability, has a tensile strength of 2000 MPa or more, and can improve the performance as a spring by heat treatment after spring fabrication, that is, high strength spring-use heat treated steel characterized by containing, by mass %, C: 0.45 to 0.9%, Si: 1.7 to 3.0%, and Mn: 0.1 to 2.0%, restricting N: to 0.007% or less, having a balance of Fe and unavoidable impurities, and satisfying, in terms of the analyzed value of the extracted residue after heat treatment, [amount of Fe in residue on 0.2 ?m filter/[steel electrolysis amount]×100?1.1.Type: GrantFiled: March 29, 2007Date of Patent: September 30, 2014Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Masayuki Hashimura, Tatsuro Ochi, Takayuki Kisu, Hiroshi Hagiwara
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Patent number: 8673094Abstract: A case hardening steel includes by mass %, C: 0.1% to 0.5%, Si: 0.01% to 1.5%, Mn: 0.3% to 1.8%, S: 0.001% to 0.15%, Cr: 0.4% to 2.0%, Ti: 0.05% to 0.2%, Al: limited to 0.2% or less, N: limited to 0.0050% or less, P: limited to 0.025% or less, O: limited to 0.0025% or less, and the balance of Fe and inevitable impurities, wherein the number d of sulfide having an equivalent circle diameter more than 5 ?m per 1 mm2 and a mass percentage [S] of S satisfy: d?500×[S]+1.Type: GrantFiled: October 5, 2011Date of Patent: March 18, 2014Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Masayuki Hashimura, Kei Miyanishi, Shuji Kozawa, Manabu Kubota, Tatsuro Ochi
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Patent number: 8475605Abstract: In the steel for a surface layer hardening which is treated with carburizing in a temperature range of 800° C. to 900° C., chemical composition thereof contains, by mass %, C: 0.10% to 0.60%, Si: 0.01% to 2.50%, Mn: 0.20% to 2.00%, S: 0.0001% to 0.10%, Cr: 2.00% to 5.00%, Al: 0.001% to 0.50%, N: 0.0020% to 0.020%, P: 0.001% to 0.050%, and O: 0.0001% to 0.0030%; the remaining portion thereof includes Fe and unavoidable impurities; and the total amount of Cr, Si, and Mn satisfies, by mass %, 2.0?Cr+Si+Mn?8.0.Type: GrantFiled: February 18, 2011Date of Patent: July 2, 2013Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Manabu Kubota, Tatsuro Ochi
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Publication number: 20130048156Abstract: A case hardening steel includes by mass %, C: 0.1% to 0.5%, Si: 0.01% to 1.5%, Mn: 0.3% to 1.8%, S: 0.001% to 0.15%, Cr: 0.4% to 2.0%, Ti: 0.05% to 0.2%, Al: limited to 0.2% or less, N: limited to 0.0050% or less, P: limited to 0.025% or less, O: limited to 0.0025% or less, and the balance of Fe and inevitable impurities, wherein the number d of sulfide having an equivalent circle diameter more than 5 ?m per 1 mm2 and a mass percentage [S] of S satisfy: d 500×[S]+1.Type: ApplicationFiled: October 5, 2011Publication date: February 28, 2013Inventors: Masayuki Hashimura, Kei Miyanishi, Shuji Kozawa, Manabu Kubota, Tatsuro Ochi
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Patent number: 8328956Abstract: The present invention provides a gear, continuously variable transmission, constant velocity joint, hub, or other steel part superior in surface fatigue strength compared with the past and method of production of the same, that is, provides a carbonitrided induction hardened steel part made of steel comprised of a specific composition of chemical ingredients and carbonitrided, then treated by induction hardening, the steel part characterized in that a surface N concentration is 0.1 to 0.8 mass %, a sum of an N concentration and C concentration is 1.0 to 2.0 mass %, an amount of surface residual austenite is less than 15 vol %, a depth of the incompletely hardened layer from the surface is less than 5 ?m, and a surface X-ray diffraction half width is 6.0 degrees or more, and a method of production of the same.Type: GrantFiled: October 22, 2008Date of Patent: December 11, 2012Assignee: Nippon Steel CorporationInventors: Shuji Kozawa, Atsushi Mizuno, Tatsuro Ochi
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Publication number: 20120018063Abstract: Cold worked, machined, and carburized quenched case-hardened steel prevented from formation of coarse grains, that is, case-hardened steel superior in cold workability, machinability, and fatigue characteristics after carburized quenching characterized by limiting, by mass %, S: 0.001 to 0.15%, Ti: 0.05 to 0.2%, Al: 0.04% or less, and N: 0.0050% or less, containing other specific ingredients in specific ranges, furthermore containing one or more of Mg: 0.003% or less, Zr: 0.01% or less, and Ca: 0.005% or less, limiting the amount of precipitation of AlN to 0.01% or less, and having a density d (/mm2) of sulfides with a equivalent circle diameter of over 20 ?m and an aspect ratio of over 3 and a content of S [S] (mass %) satisfying d?1700[S]+20.Type: ApplicationFiled: October 14, 2009Publication date: January 26, 2012Inventors: Masayuki Hashimura, Kei Miyanishi, Shuji Kozawa, Manabu Kubota, Tatsuro Ochi
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Publication number: 20120018050Abstract: In the steel for a surface layer hardening which is treated with carburizing in a temperature range of 800° C. to 900° C., chemical composition thereof contains, by mass %, C: 0.10% to 0.60%, Si: 0.01% to 2.50%, Mn: 0.20% to 2.00%, S: 0.0001% to 0.10%, Cr: 2.00% to 5.00%, Al: 0.001% to 0.50%, N: 0.0020% to 0.020%, P: 0.001% to 0.050%, and O: 0.0001% to 0.0030%; the remaining portion thereof includes Fe and unavoidable impurities; and the total amount of Cr, Si, and Mn satisfies, by mass %, 2.0?Cr+Si+Mn?8.0.Type: ApplicationFiled: February 18, 2011Publication date: January 26, 2012Applicant: JX Nippon Mining & Metals CorporationInventors: Manabu Kubota, Tatsuro Ochi
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Patent number: 8034199Abstract: This invention provides a case-hardening steel excellent in cold forgeability and low carburization distortion property that exhibits low deformation resistance and high limit compressibility when cold, namely, a case-hardening steel excellent in cold forgeability and low carburization distortion property comprising, in mass %, C: 0.07% to 0.3%, Si: 0.01% to 0.15%, Mn: 0.1% to 0.7%, P: 0.03% or less, S: 0.002% to 0.10%, Al: 0.01% to 0.08%, Cr: 0.7% to 1.5%, Ti: 0.01% to 0.15%, B: 0.0005% to 0.005%, N: 0.008% or less, and the balance of Fe and unavoidable impurities, and having a metallographic structure comprising 65% or greater of ferrite and 15% or less of bainite.Type: GrantFiled: September 27, 2007Date of Patent: October 11, 2011Assignee: Nippon Steel CorporationInventors: Hajime Saitoh, Tatsuro Ochi
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Publication number: 20110155290Abstract: This case hardening steel has a chemical composition including, by mass %: C: 0.1 to 0.6%; Si: 0.02 to 1.5%; Mn: 0.3 to 1.8%; P: 0.025% or less; S: 0.001 to 0.15%; Al: over 0.05 to 1.0%; Ti: 0.05 to 0.2%; N: 0.01% or less; and O: 0.0025% or less, and further including, by mass %, one or more of Cr: 0.4 to 2.0%, Mo: 0.02 to 1.5%, Ni: 0.1 to 3.5%, V: 0.02 to 0.5%, and B: 0.0002 to 0.005%, and the balance consisting of iron and unavoidable impurities.Type: ApplicationFiled: January 13, 2010Publication date: June 30, 2011Inventors: Kei Miyanishi, Masayuki Hashimura, Shuuji Kozawa, Manabu Kubota, Tatsuro Ochi
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Publication number: 20100139811Abstract: The present invention provides a gear, continuously variable transmission, constant velocity joint, hub, or other steel part superior in surface fatigue strength compared with the past and method of production of the same, that is, provides a carbonitrided induction hardened steel part made of steel comprised of a specific composition of chemical ingredients and carbonitrided, then treated by induction hardening, the steel part characterized in that a surface N concentration is 0.1 to 0.8 mass %, a sum of an N concentration and C concentration is 1.0 to 2.0 mass %, an amount of surface residual austenite is less than 15 vol %, a depth of the incompletely hardened layer from the surface is less than 5 ?m, and a surface X-ray diffraction half width is 6.0 degrees or more, and a method of production of the same.Type: ApplicationFiled: October 22, 2008Publication date: June 10, 2010Inventors: Shuji Kozawa, Atsushi Mizuno, Tatsuro Ochi
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Publication number: 20100047106Abstract: This invention provides a forging steel excellent in forgeability, which forging steel comprises, in mass %, C: 0.001 to less than 0.07%, Si: 3.0% or less, Mn: 0.01 to 4.0%, Cr: 5.0% or less, P: 0.2% or less, S: 0.35% or less, Al: 0.0001 to 2.0%, N: 0.03% or less, one or both of Mo: 1.5% or less (including 0%) and Ni: 4.5% or less (including 0%), and a balance of iron and unavoidable impurities; wherein Di given by the following Equation (1) is 60 or greater: Di=5.Type: ApplicationFiled: April 10, 2008Publication date: February 25, 2010Inventors: Hajime Saitoh, Tatsuro Ochi, Masayuki Hashimura