Patents by Inventor Tatsuya MASUI

Tatsuya MASUI has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11908752
    Abstract: A substrate processing apparatus that includes a substrate holder, a cup member, an elevating mechanism, a first nozzle, and a camera. The substrate holder holds a substrate and rotates the substrate. The cup member surrounds the outer circumference of the substrate holder. The elevating mechanism moves up the cup member so that the upper end portion of the cup member is located at the upper end position higher than the substrate held by the substrate holder. The first nozzle has a discharge port at a position lower than the upper end position, and discharges first processing liquid from the discharge port to an end portion of the substrate. The camera images an imaging region that includes the first processing liquid discharged from the discharge port of the first nozzle and is viewed from an imaging position above the substrate.
    Type: Grant
    Filed: September 25, 2019
    Date of Patent: February 20, 2024
    Assignee: SCREEN Holdings Co., Ltd.
    Inventors: Hideji Naohara, Yuji Okita, Hiroaki Kakuma, Tatsuya Masui
  • Publication number: 20230274397
    Abstract: A substrate processing apparatus collectively processes a plurality of substrates with the plurality of substrates immersing in a processing liquid. The substrate processing apparatus includes a processing tank, a camera, and a controller. The processing tank stores the processing liquid. The camera is provided vertically higher above the processing tank and captures the inside of the processing tank to generate a plurality of items of captured image data. The controller generates smoothed image data obtained by smoothing a brightness distribution of waving caused on a liquid surface of the processing liquid based on integration of the plurality of items of captured image data, and monitors the inside of the processing tank based on the smoothed image data.
    Type: Application
    Filed: January 6, 2023
    Publication date: August 31, 2023
    Inventors: Shinji SHIMIZU, Ryo YAMADA, Tatsuya MASUI, Yuichi DEBA, Miwa MIYAWAKI
  • Publication number: 20230241634
    Abstract: A substrate processing method includes: a holding step of carrying a substrate into an inside of a chamber and holding said substrate; a supply step of supplying a fluid to the substrate on the inside of the chamber; an imaging step of sequentially imaging the inside of the chamber by a camera to acquire image data; a condition setting step of specifying a monitoring target and changing an image condition based on the monitoring target; and a monitoring step of performing a monitoring process on the monitoring target based on the image data having the image condition corresponding to the monitoring target.
    Type: Application
    Filed: May 12, 2021
    Publication date: August 3, 2023
    Inventors: Yuji OKITA, Hideji NAOHARA, Hiroaki KAKUMA, Tatsuya MASUI, Yuichi DEBA
  • Patent number: 11646212
    Abstract: A substrate treatment device is provided, including a substrate holding unit holding a substrate and rotating the substrate; plural nozzles each having a discharge port and discharging a treatment liquid from the discharge port at a treatment position; a camera imaging an imaging region from an imaging position to acquire captured images, the imaging region containing the treatment liquid discharged from the discharge port of each nozzle positioned at the treatment position, and the imaging position being above the substrate held on the substrate holding unit and in a plan view, the imaging position being positioned at a central side of the substrate with respect to the nozzles and at an upstream side in a rotation direction of the substrate holding unit with respect to the nozzles; and an image processing unit determining a discharge state of the treatment liquid based on the captured images.
    Type: Grant
    Filed: March 22, 2022
    Date of Patent: May 9, 2023
    Assignee: SCREEN Holdings Co., Ltd.
    Inventors: Hideji Naohara, Yuji Okita, Hiroaki Kakuma, Tatsuya Masui
  • Publication number: 20230009810
    Abstract: A state detection device includes at least one chuck pin for holding a substrate, a photographing unit configured to photograph the chuck pin, and set at least one image to be obtained as a target image, a matching coordinate calculation unit configured to perform matching processing between the target image and a reference image which is at least one image showing the chuck pin, and calculate matching coordinates, which are coordinates indicating a position of the reference image in the target image when a matching score between the reference image and the target image is the highest, and a detection unit configured to detect an open/closed state of the chuck pin based on the matching coordinates. Therefore, the open/closed state of the chuck pin can be detected while detection accuracy is suppressed from lowering.
    Type: Application
    Filed: May 20, 2022
    Publication date: January 12, 2023
    Inventors: Yuji OKITA, Hideji NAOHARA, Hiroaki KAKUMA, Tatsuya MASUI, Yuichi DEBA
  • Publication number: 20220216117
    Abstract: A substrate treatment device is provided, including a substrate holding unit holding a substrate and rotating the substrate; plural nozzles each having a discharge port and discharging a treatment liquid from the discharge port at a treatment position; a camera imaging an imaging region from an imaging position to acquire captured images, the imaging region containing the treatment liquid discharged from the discharge port of each nozzle positioned at the treatment position, and the imaging position being above the substrate held on the substrate holding unit and in a plan view, the imaging position being positioned at a central side of the substrate with respect to the nozzles and at an upstream side in a rotation direction of the substrate holding unit with respect to the nozzles; and an image processing unit determining a discharge state of the treatment liquid based on the captured images.
    Type: Application
    Filed: March 22, 2022
    Publication date: July 7, 2022
    Applicant: SCREEN Holdings Co., Ltd.
    Inventors: Hideji NAOHARA, Yuji OKITA, Hiroaki KAKUMA, Tatsuya MASUI
  • Patent number: 11322415
    Abstract: A substrate treatment method is provided, including: holding a substrate on a substrate holding unit; rotating the substrate holding unit to rotate the substrate; raising a cup member surrounding an outer periphery of the substrate holding unit to locate an upper end of the cup member in an upper end position higher than an upper surface of the substrate held on the substrate holding unit; discharging a treatment liquid from a discharge port of a nozzle located lower than the upper end position to an end portion of the upper surface of the substrate held on the substrate holding unit; an imaging process, acquiring captured images of an imaging region by a camera, wherein the imaging region contains the treatment liquid discharged from the discharge port and is seen from an imaging position above the substrate; and determining a discharge state of the treatment liquid based on the captured images.
    Type: Grant
    Filed: October 3, 2019
    Date of Patent: May 3, 2022
    Assignee: SCREEN Holdings Co., Ltd.
    Inventors: Hideji Naohara, Yuji Okita, Hiroaki Kakuma, Tatsuya Masui
  • Publication number: 20220005736
    Abstract: A substrate processing apparatus that includes a substrate holder, a cup member, an elevating mechanism, a first nozzle, and a camera. The substrate holder holds a substrate and rotates the substrate. The cup member surrounds the outer circumference of the substrate holder. The elevating mechanism moves up the cup member so that the upper end portion of the cup member is located at the upper end position higher than the substrate held by the substrate holder. The first nozzle has a discharge port at a position lower than the upper end position, and discharges first processing liquid from the discharge port to an end portion of the substrate. The camera images an imaging region that includes the first processing liquid discharged from the discharge port of the first nozzle and is viewed from an imaging position above the substrate.
    Type: Application
    Filed: September 25, 2019
    Publication date: January 6, 2022
    Inventors: Hideji NAOHARA, Yuji OKITA, Hiroaki KAKUMA, Tatsuya MASUI
  • Patent number: 11011398
    Abstract: In equipment that supplies a processing liquid on a top surface of a substrate while holding the substrate horizontally in a chamber a generation status of fumes is determined. Specifically, an image of a predetermined imaging area in the chamber is captured. Then, the generation status of fumes in the chamber is determined based on luminance values of the captured image acquired by the capturing of an image. Accordingly, it is possible to quantitatively determine whether a generation status of fumes in a chamber is normal.
    Type: Grant
    Filed: November 29, 2018
    Date of Patent: May 18, 2021
    Assignee: SCREEN Holdings Co., Ltd.
    Inventors: Toru Endo, Masayuki Hayashi, Nobuyuki Shibayama, Hideji Naohara, Hiroaki Kakuma, Yuji Okita, Tatsuya Masui
  • Patent number: 10985038
    Abstract: In equipment that executes a drying process of forming a liquid membrane on a top surface of a substrate W which is held horizontally and gradually enlarging a dry area from which the liquid membrane has been removed, quality of the drying process is determined. Specifically, first, the top surface of the substrate is repeatedly imaged by an imaging unit during execution of the drying process. Then, it is determined whether the dry area is in a normal state based on a plurality of captured images acquired by the imaging. Accordingly, it is possible to quantitatively determine whether a dry area is in a normal state based on a plurality of captured images.
    Type: Grant
    Filed: November 27, 2018
    Date of Patent: April 20, 2021
    Assignee: SCREEN Holdings Co., Ltd.
    Inventors: Hideji Naohara, Hiroaki Kakuma, Yuji Okita, Tatsuya Masui
  • Patent number: 10651064
    Abstract: A substrate treatment device includes: a substrate rotation part that horizontally holds and rotates a substrate; a nozzle that supplies a treatment liquid to a surface to be treated of the substrate rotated by the substrate rotation part; an imaging part that captures an image of an imaging area including a plurality of target areas in which a liquid film is formed when the treatment liquid is supplied to the substrate; and a detection part that refers to an imaging result of the imaging part and detects a treatment ending time point of each of the target areas based on a change in luminance value for each of the target areas. Further, the imaging area includes at least an area on a center side of the surface to be treated and an area on an outer circumferential side of the surface to be treated as the target areas.
    Type: Grant
    Filed: August 29, 2018
    Date of Patent: May 12, 2020
    Assignee: SCREEN Holdings Co., Ltd.
    Inventors: Hideji Naohara, Hiroaki Kakuma, Yuji Okita, Tatsuya Masui
  • Publication number: 20200111715
    Abstract: A substrate treatment method is provided, including: holding a substrate on a substrate holding unit; rotating the substrate holding unit to rotate the substrate; raising a cup member surrounding an outer periphery of the substrate holding unit to locate an upper end of the cup member in an upper end position higher than an upper surface of the substrate held on the substrate holding unit; discharging a treatment liquid from a discharge port of a nozzle located lower than the upper end position to an end portion of the upper surface of the substrate held on the substrate holding unit; an imaging process, acquiring captured images of an imaging region by a camera, wherein the imaging region contains the treatment liquid discharged from the discharge port and is seen from an imaging position above the substrate; and determining a discharge state of the treatment liquid based on the captured images.
    Type: Application
    Filed: October 3, 2019
    Publication date: April 9, 2020
    Applicant: SCREEN HOLDINGS CO., LTD.
    Inventors: Hideji NAOHARA, Yuji OKITA, Hiroaki KAKUMA, Tatsuya MASUI
  • Publication number: 20190172737
    Abstract: In equipment that supplies a processing liquid on a top surface of a substrate while holding the substrate horizontally in a chamber a generation status of fumes is determined. Specifically, an image of a predetermined imaging area in the chamber is captured. Then, the generation status of fumes in the chamber is determined based on luminance values of the captured image acquired by the capturing of an image. Accordingly, it is possible to quantitatively determine whether a generation status of fumes in a chamber is normal.
    Type: Application
    Filed: November 29, 2018
    Publication date: June 6, 2019
    Applicant: SCREEN Holdings Co., Ltd.
    Inventors: Toru ENDO, Masayuki HAYASHI, Nobuyuki SHIBAYAMA, Hideji NAOHARA, Hiroaki KAKUMA, Yuji OKITA, Tatsuya MASUI
  • Publication number: 20190172732
    Abstract: In equipment that executes a drying process of forming a liquid membrane on a top surface of a substrate W which is held horizontally and gradually enlarging a dry area from which the liquid membrane has been removed, quality of the drying process is determined. Specifically, first, the top surface of the substrate is repeatedly imaged by an imaging unit during execution of the drying process. Then, it is determined whether the dry area is in a normal state based on a plurality of captured images acquired by the imaging. Accordingly, it is possible to quantitatively determine whether a dry area is in a normal state based on a plurality of captured images.
    Type: Application
    Filed: November 27, 2018
    Publication date: June 6, 2019
    Applicant: SCREEN Holdings Co., Ltd.
    Inventors: Hideji NAOHARA, Hiroaki KAKUMA, Yuji OKITA, Tatsuya MASUI
  • Publication number: 20190096720
    Abstract: A substrate treatment device includes: a substrate rotation part that horizontally holds and rotates a substrate; a nozzle that supplies a treatment liquid to a surface to be treated of the substrate rotated by the substrate rotation part; an imaging part that captures an image of an imaging area including a plurality of target areas in which a liquid film is formed when the treatment liquid is supplied to the substrate; and a detection part that refers to an imaging result of the imaging part and detects a treatment ending time point of each of the target areas based on a change in luminance value for each of the target areas. Further, the imaging area includes at least an area on a center side of the surface to be treated and an area on an outer circumferential side of the surface to be treated as the target areas.
    Type: Application
    Filed: August 29, 2018
    Publication date: March 28, 2019
    Inventors: Hideji NAOHARA, Hiroaki KAKUMA, Yuji OKITA, Tatsuya MASUI