Patents by Inventor Tatsuya Nakagaito

Tatsuya Nakagaito has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11453926
    Abstract: A steel sheet having excellent fatigue resistance as a material for automobile parts and a TS of 590 MPa or more, and a method for producing the same. The steel sheet having a specified chemical composition and a microstructure of 50% or more and 90% or less of martensite, 10% to 50% of ferrite and bainite in total, in terms of an area ratio, and an average concentration of solute Mn in ferrite in a region from a surface of a base steel to a depth of 0.5 ?m is 60% or more relative to an average concentration of solute Mn in ferrite at a location of ¼ in the thickness of the steel sheet.
    Type: Grant
    Filed: January 16, 2017
    Date of Patent: September 27, 2022
    Assignee: JFE STEEL CORPORATION
    Inventors: Tatsuya Nakagaito, Yoshimasa Funakawa, Yoshihiko Ono, Hiroshi Hasegawa
  • Patent number: 11390932
    Abstract: A high-strength hot-dip galvanized steel sheet has a hot-dip galvanized layer on a surface of the steel sheet, a specific component composition, and a steel microstructure containing, on an area percentage basis, 0% to 15% of ferrite and upper bainite in total, 80% to 100% of lower bainite and martensite in total, and 0% to 10% of retained austenite, and containing precipitates having a particle size of 100 to 2,000 nm in an amount of 109 to 1012 particles/m2 in a region extending to a position 100 to 300 ?m from the surface layer of the steel sheet, in which the ratio of the average amount of C at a position 5 ?m from the surface layer of the steel sheet to the average amount of C at a position 70 ?m from the surface layer of the steel sheet in the thickness direction is 0.20 to 0.80.
    Type: Grant
    Filed: August 23, 2019
    Date of Patent: July 19, 2022
    Assignee: JFE STEEL CORPORATION
    Inventors: Hiroshi Hasegawa, Tatsuya Nakagaito
  • Patent number: 11377708
    Abstract: Provided are a high-strength galvanized steel sheet and a method for producing the high-strength galvanized steel sheet. The high-strength galvanized steel sheet includes a base steel sheet having a specific composition and a microstructure including ferrite and carbide-free bainite, martensite and carbide-containing bainite, and retained austenite, the total area fraction of ferrite and carbide-free bainite being 0% to 65%, the total area fraction of martensite and carbide-containing bainite being 35% to 100%, and the area fraction of retained austenite being 0% to 15%, the content of diffusible hydrogen in the base steel sheet being 0.00008% by mass or less (including 0%) and a galvanizing layer disposed on the base steel sheet. The density of gaps in the galvanizing layer, that the gaps cutting across the entire thickness of the galvanizing layer, is 10 gaps/mm or more.
    Type: Grant
    Filed: December 27, 2017
    Date of Patent: July 5, 2022
    Assignee: JFE STEEL CORPORATION
    Inventors: Hiroshi Hasegawa, Tatsuya Nakagaito, Gosuke Ikeda, Hiromi Yoshitomi
  • Patent number: 11345973
    Abstract: Provided are a high-strength steel sheet having a yield strength of 550 MPa or more and excellent fatigue-strength of a weld and a method for manufacturing the steel sheet. A high-strength steel sheet has a specified chemical composition, a steel microstructure observed in a cross section in a thickness direction parallel to a rolling direction including 40% to 75% of a martensite phase in terms of volume fraction, in which a total volume fraction of martensite grains whose average grain diameter ratios with respect to adjacent ferrite grains are ¼ or more and 1 or less is 60% or more with respect to an entire martensite phase, and a yield strength (YP) of 550 MPa or more.
    Type: Grant
    Filed: March 29, 2018
    Date of Patent: May 31, 2022
    Assignee: JFE STEEL CORPORATION
    Inventors: Lingling Yang, Tatsuya Nakagaito, Gosuke Ikeda
  • Patent number: 11345974
    Abstract: A cold rolled steel sheet of the present invention has a specific chemical composition and a steel microstructure in which the average aspect ratio of ferrite crystal grains is 2.0 or less; an rave value that is the average value of values obtained by measuring the r-value represented by a first predetermined formula in three places apart with spacings of 200 mm in the sheet width direction is 1.20 or more, and |?rave| that is the average value of values obtained by measuring, in three places apart with spacings of 200 mm in the sheet width direction, |?r| that is the absolute value of ?r represented by a second predetermined formula is 0.40 or less and the difference between the largest value and the smallest value of |?r| among the three places is 0.15 or less.
    Type: Grant
    Filed: February 26, 2019
    Date of Patent: May 31, 2022
    Assignee: JFE Steel Corporation
    Inventors: Lingling Yang, Tatsuya Nakagaito
  • Patent number: 11332804
    Abstract: A high-strength cold-rolled steel sheet or high-strength coated steel sheet that has a tensile strength (TS) of 780 MPa or more and has high ductility, stretch-flangeability, and in-plane stability of stretch-flangeability and methods for producing the same. The high-strength cold-rolled steel sheet has a specified chemical composition and a microstructure comprising, by area fraction, in a range of 50% to 80% of ferrite, 8% or less of martensite with an average grain size of 2.5 ?m or less, in a range of 6% to 15% of retained austenite, and in a range of 3% to 40% of tempered martensite. A ratio fM/fM+TM being 50% or less, where fM denotes the area fraction of martensite and fM+TM denotes the total area fraction of martensite and tempered martensite, and a standard deviation of the grain size of martensite at certain portions being 0.7 ?m or less.
    Type: Grant
    Filed: January 21, 2019
    Date of Patent: May 17, 2022
    Assignee: JFE STEEL CORPORATION
    Inventors: Seigo Tsuchihashi, Shinsuke Komine, Tatsuya Nakagaito, Hidekazu Minami
  • Publication number: 20220106662
    Abstract: The high-strength hot-dip galvanized steel sheet, which includes a hot-dip galvanized coating layer on a surface of the steel sheet, has a component composition containing, in mass %, C: 0.07% to 0.20%, Si: 0.1% to 2.0%, Mn: 2.0% to 3.5%, P: 0.05% or less, S: 0.05% or less, and sol. Al: 0.005% to 0.1%, with the balance being Fe and incidental impurities; and has a steel microstructure containing, in area fraction, 60% or less of ferrite, 40% or more of tempered martensite, and 10% or less of fresh martensite and having a void number density of 1,500/mm2 or less in a bent portion in the VDA bending test.
    Type: Application
    Filed: October 18, 2019
    Publication date: April 7, 2022
    Applicant: JFE Steel Corporation
    Inventors: Shinsuke Komine, Tatsuya Nakagaito, Kentaro Sato, Tomohiro Sakaidani
  • Publication number: 20220098696
    Abstract: A high-strength steel sheet that has a predetermined component composition, that has a steel microstructure in which, in a thickness cross-section in a rolling direction, an area percentage of ferrite ranges from 5% to 30%, a total area percentage of tempered martensite and bainite ranges from 40% to 90%, pearlite constitutes 0% to 5%, a total area percentage of fresh martensite and retained ? ranges from 5% to 30%, a ratio of a total area percentage of the fresh martensite and the retained ? to a total area percentage of the tempered martensite, bainite, and pearlite is 0.5 or less, and a ratio of the fresh martensite and the retained ? adjacent to the ferrite with respect to the fresh martensite and the retained ? is 30% or more in total area percentage, and that has a yield strength of 550 MPa or more.
    Type: Application
    Filed: October 18, 2019
    Publication date: March 31, 2022
    Applicant: JFE Steel Corporation
    Inventors: Lingling Yang, Tatsuya Nakagaito
  • Publication number: 20220098687
    Abstract: A high-strength hot-dip galvanized steel sheet includes a hot-dip galvanized layer on a surface of the steel sheet and has a specific component composition and a steel microstructure containing, on an area percentage basis, 90% to 100% of martensite and carbide-containing bainite in total and 0% to 10% of retained austenite, and containing prior austenite grains having an aspect ratio of 2.0 or less, in a region extending from 300 ?m to 400 ?m from the surface layer, in which the ratio of the average amount of C at 5 ?m from the surface layer to the average amount of C at 70 ?m from the surface layer is 0.2 to 0.8, and the ratio of the standard deviation of the amount of C to the average amount of C in a region extending from 300 ?m to 400 ?m from the surface layer is 0.40 or less.
    Type: Application
    Filed: August 23, 2019
    Publication date: March 31, 2022
    Applicant: JFE Steel Corporation
    Inventors: Hiroshi Hasegawa, Hidekazu Minami, Tatsuya Nakagaito
  • Publication number: 20220090223
    Abstract: The high-strength hot-dip galvanized steel sheet has a specific chemical composition and the following steel microstructure. In a region extending from 300 to 400 ?m from a surface layer of the steel sheet in a thickness direction of the steel sheet, the total area fraction of martensite and bainite containing carbides is 60 to 100%, and the average grain size of prior austenite is 15 ?m or less. In the region extending from 300 to 400 ?m from the surface layer of the steel sheet in the thickness direction of the steel sheet, the ratio of the height of a peak of P in an Auger electron spectrum at a position 5 nm or more from a prior-austenite grain boundary to the height of a peak of P in an Auger electron spectrum at the prior-austenite grain boundary is 0.20 or more.
    Type: Application
    Filed: August 23, 2019
    Publication date: March 24, 2022
    Applicant: JFE Steel Corporation
    Inventors: Hiroshi Hasegawa, Tatsuya Nakagaito, Yuki Takeda
  • Publication number: 20220081734
    Abstract: A high-strength steel sheet that has a predetermined component composition, that has a steel microstructure in which an area percentage of ferrite ranges from 5% to 50% in a thickness cross-section in a rolling direction, a total area percentage of fresh martensite and retained ? ranges from 2% to 30%, each of the fresh martensite and the retained ? has an average grain size of 5 ?m or less, and a ratio of the fresh martensite and the retained ? adjacent only to ferrite with respect to the fresh martensite and the retained ? from a surface to 200 ?m in the thickness direction is 30% or less in total area percentage, and that has a yield strength of 550 MPa or more.
    Type: Application
    Filed: October 18, 2019
    Publication date: March 17, 2022
    Applicant: JFE Steel Corporation
    Inventors: Lingling Yang, Tatsuya Nakagaito, Yuki Takeda
  • Publication number: 20220074013
    Abstract: A high-strength hot-dip galvanized steel sheet has a hot-dip galvanized layer on a surface of the steel sheet, a specific component composition, and a steel microstructure containing, on an area percentage basis, 0% to 15% of ferrite and upper bainite in total, 80% to 100% of lower bainite and martensite in total, and 0% to 10% of retained austenite, and containing precipitates having a particle size of 100 to 2,000 nm in an amount of 109 to 1012 particles/m2 in a region extending to a position 100 to 300 ?m from the surface layer of the steel sheet, in which the ratio of the average amount of C at a position 5 ?m from the surface layer of the steel sheet to the average amount of C at a position 70 ?m from the surface layer of the steel sheet in the thickness direction is 0.20 to 0.80.
    Type: Application
    Filed: August 23, 2019
    Publication date: March 10, 2022
    Applicant: JFE Steel Corporation
    Inventors: Hiroshi Hasegawa, Tatsuya Nakagaito
  • Publication number: 20220064754
    Abstract: A high-strength galvanized steel sheet includes a base steel sheet and a galvanized layer on a surface thereof. The base steel sheet has a predetermined chemical composition and a microstructure in which an area fraction of martensite is 30% or less, an area fraction of pearlite is 1% or less, a total area fraction of tempered martensite and carbide-containing bainite is 30% or more and 99% or less, an area fraction of retained austenite is 1% to 20%, and a total area fraction of ferrite and non-carbide-containing bainite is 45% or less in the steel sheet microstructure in a predetermined region and in which an area fraction of retained austenite grains having two or more crystal orientations is 40% or less in all the retained austenite grains in a predetermined region.
    Type: Application
    Filed: October 2, 2019
    Publication date: March 3, 2022
    Applicant: JFE Steel Corporation
    Inventors: Hiroshi Hasegawa, Tatsuya Nakagaito, Kana Sasaki
  • Patent number: 11230744
    Abstract: A steel sheet having excellent fatigue resistance as a material for automobile parts and a TS of 590 MPa or more, and a method for producing the same. The steel sheet has a composition comprising, by mass %, C: 0.04% or more and 0.15% or less, Si: 0.3% or less, Mn: 1.0% or more and 2.6% or less, P: 0.1% or less, S: 0.01% or less, Al: 0.01% or more and 0.1% or less, N: 0.015% or less, one or two of Ti and Nb: 0.01% or more and 0.2% or less in a total, and the balance being Fe and unavoidable impurities. The steel sheet has 50% or more of ferrite and 10% or more and 50% or less of martensite in terms of an area ratio, and a microstructure in which a standard deviation of nano-hardness is 1.50 GPa or less and tensile strength of 590 MPa or more.
    Type: Grant
    Filed: January 16, 2017
    Date of Patent: January 25, 2022
    Assignee: JFE STEEL CORPORATION
    Inventors: Tatsuya Nakagaito, Yoshimasa Funakawa, Yoshihiko Ono, Hiroshi Hasegawa
  • Patent number: 11208709
    Abstract: Provided are a high-strength steel sheet having a yield strength of 550 MPa or higher and having a small amount of springback and width-direction uniformity in material properties as well as a manufacturing method therefor. The high-strength steel sheet has a yield strength (YP) of 550 MPa or higher and has a specific component composition and a microstructure containing a ferrite phase, 40 to 70% of a martensite phase in area ratio, and 5 to 30% of a bainite phase in area ratio, where: an average grain size of the martensite phase is 2 to 8 ?m and an average grain size of the ferrite phase is 11 ?m or less on a cross-section in the thickness direction and in a direction orthogonal to a rolling direction; and the average grain size of the ferrite phase is 3.0 times or less the average grain size of martensite.
    Type: Grant
    Filed: February 21, 2018
    Date of Patent: December 28, 2021
    Assignee: JFE STEEL CORPORATION
    Inventors: Lingling Yang, Noriaki Kohsaka, Tatsuya Nakagaito
  • Patent number: 11180823
    Abstract: Provided are a high-strength galvanized steel sheet having excellent delayed fracture resistance by reducing the diffusible hydrogen content in the steel and a method for producing the same. The high-strength galvanized steel sheet includes a steel sheet having a prescribed composition and a microstructure including martensite and tempered martensite, the total area fraction of the martensite and the tempered martensite being 30% or more, and a galvanizing layer formed on the surface of the steel sheet. The diffusible hydrogen content in the high-strength galvanized steel sheet is 0.50 wt. ppm or less. The half-width of the hydrogen release peak of the high-strength galvanized steel sheet is 70° C. or less. The diffusible hydrogen content and the half-width of the hydrogen release peak are determined by a prescribed analysis method.
    Type: Grant
    Filed: April 19, 2017
    Date of Patent: November 23, 2021
    Assignee: JFE STEEL CORPORATION
    Inventors: Takuya Hirashima, Tatsuya Nakagaito, Masaki Koba, Tatsuya Ehashi, Makoto Imamura
  • Patent number: 11142805
    Abstract: Provided are a high-strength coated steel sheet and a method for manufacturing the same. The high-strength coated steel sheet has a base steel sheet and a coating layer formed on a surface of the base steel sheet. The base steel sheet has a specified chemical composition and a microstructure, including a martensite phase and a ferrite phase. A volume fraction of the martensite phase is 50% to 80%. A volume fraction of tempered martensite with respect to the whole martensite phase is 50% or more and 85% or less. An average grain diameter of the ferrite phase is 13 ?m or less. A volume fraction of ferrite grains having an aspect ratio of 2.0 or less with respect to the whole ferrite phase is 70% or more. Yield strength (YP) of the high-strength coated steel sheet is 550 MPa or more.
    Type: Grant
    Filed: September 28, 2017
    Date of Patent: October 12, 2021
    Assignee: JFE Steel Corporation
    Inventors: Lingling Yang, Noriaki Kohsaka, Tatsuya Nakagaito, Yoshimasa Funakawa
  • Patent number: 11091817
    Abstract: Provided are a high-strength steel sheet having high strength of a yield strength of 550 MPa or more and a method for manufacturing the same. The high-strength steel sheet has a specified chemical composition and a microstructure, where observed in a cross section in a thickness direction perpendicular to a rolling direction, including a martensite phase having a volume fraction of 50% to 80%, and a ferrite phase having an average grain diameter of 13 ?m or less, wherein a volume fraction of ferrite grains having an aspect ratio of 2.0 or less with respect to the whole ferrite phase is 70% or more, and wherein an average length in a longitudinal direction (in a width direction of the steel sheet) of the ferrite grains is 20 ?m or less, and a yield strength (YP) of 550 MPa or more.
    Type: Grant
    Filed: August 29, 2017
    Date of Patent: August 17, 2021
    Assignee: JFE Steel Corporation
    Inventors: Lingling Yang, Noriaki Kohsaka, Tatsuya Nakagaito, Yoshimasa Funakawa
  • Patent number: 11066716
    Abstract: Provided are a steel sheet which has a tensile strength of 900 MPa or higher and excellent weldability, and a method for producing the steel sheet. The steel sheet has a specific composition and a microstructure containing, in terms of area fraction, ferrite of 30% or less (including 0%), tempered martensite of 70% or more (including 100%), and the balance other than ferrite and the tempered martensite of 10% or less (including 0%) in total, the tempered martensite having an average grain size thereof is 5 ?m or lower, the tempered martensite having iron-based carbides, which have average particle sizes of 100 nm or less, precipitated on grain boundaries, and the tempered martensite containing, in terms of atomic concentration, 5 atom % or more in total of Si and Mn on the grain boundaries of the tempered martensite. The steel sheet has a tensile strength of 900 MPa or higher.
    Type: Grant
    Filed: August 10, 2017
    Date of Patent: July 20, 2021
    Assignee: JFE Steel Corporation
    Inventors: Noriaki Kohsaka, Tatsuya Nakagaito
  • Publication number: 20210130920
    Abstract: A high-strength galvanized steel sheet of the present invention includes a steel sheet having a chemical composition containing a predetermined component element, and a steel structure in which an average grain size of inclusions containing at least one of Al, Si, Mg, and Ca and existing in an area extending from a surface to a position of ? of a sheet thickness is 50 ?m or less, and an average nearest distance between ones of the inclusions is 20 ?m or more; and a galvanized layer provided on a surface of the steel sheet and having a coating weight per one surface of 20 g/m2 or more and 120 g/m2 or less, in which an amount of diffusible hydrogen contained in the steel is less than 0.25 mass ppm, and a tensile strength is 1100 MPa or more.
    Type: Application
    Filed: March 29, 2019
    Publication date: May 6, 2021
    Applicant: JFE Steel Corporation
    Inventors: Hiromi YOSHITOMI, Tatsuya NAKAGAITO, Masaki KOBA, Yoshitsugu SUZUKI