Patents by Inventor Tatsuya Takase

Tatsuya Takase has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11377569
    Abstract: An electrical steel sheet (10) is provided with a base iron (1) and an insulating film (2) formed on a surface of the base iron (1). The insulating film (2) contains: a first component: 100 parts by mass, the first component containing: a metal phosphate: 100 parts by mass; and one kind selected from a group consisting of an acrylic resin, an epoxy resin and a polyester resin which have an average particle size of 0.05 ?m to 0.50 ?m, or a mixture or copolymer of two or three kinds selected from the group: 1 part by mass to 50 parts by mass; and a second component composed of dispersion or powder of a fluorine resin having an average particle size of 0.05 ?m to 0.35 ?m: 0.5 parts by mass to 10 parts by mass.
    Type: Grant
    Filed: July 15, 2011
    Date of Patent: July 5, 2022
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Kazutoshi Takeda, Kenji Kosuge, Tatsuya Takase, Kohji Muneda
  • Publication number: 20200234870
    Abstract: Disclosed are a core sheet and a manufacturing method thereof. The core sheet has an annular core back portion and a plurality of tooth portions extending from the core back portion toward a radial center thereof. The core sheet is obtained by performing a blanking step, a rolling step and a removing step. In the removing step, an insulation coating, which is on a region of a grain-oriented magnetic steel sheet for forming a band-shaped core back portion, on a band-shaped core back portion of a sheet piece or on the core back portion of the core sheet, is at least partially removed.
    Type: Application
    Filed: March 31, 2020
    Publication date: July 23, 2020
    Inventors: Tetsuya AOKI, Makoto TANIGUCHI, Atsuo ISHIZUKA, Satoshi DOI, Keiichi OKAZAKI, Hiroshi FUJIMURA, Tatsuya TAKASE
  • Patent number: 10669432
    Abstract: An insulating coating film obtained by mixing 0.5 parts by mass to 10 parts by mass of a copolymer of a fluoroolefin and an ethylenically unsaturated compound when converted into a solid content with 100 parts by mass in solid content of a mixture composed of a metal phosphate and a specific organic resin or a mixture composed of colloidal silica and a specific organic resin is designed to be provided on a surface of an electrical steel sheet, and in this manner, it is possible to obtain an electrical steel sheet having good corrosion resistance under a wet environment and having good properties related to the insulating coating film such as a space factor and adhesiveness.
    Type: Grant
    Filed: October 25, 2011
    Date of Patent: June 2, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Kazutoshi Takeda, Kenji Kosuge, Tatsuya Takase, Koji Muneda
  • Patent number: 10665372
    Abstract: An electrical steel sheet provides: a steel strip (1) for an electrical steel sheet; and an insulating film (2) formed at a surface of the steel strip (1) and containing metal phosphate and organic resin. At least a part of the metal phosphate includes at least one kind of crystal structure selected from a group consisting of a cubic system, a tetragonal system, a hexagonal system, and an orthorhombic system. The organic resin contains at least one kind selected from a group consisting of an acryl-based resin, an epoxy-based resin, and a polyester resin having a carboxyl group or a hydroxyl group at a surface of an emulsion particle for one part by mass to 50 parts by mass relative to 100 parts by mass of the metal phosphate.
    Type: Grant
    Filed: April 25, 2018
    Date of Patent: May 26, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Kazutoshi Takeda, Kenji Kosuge, Tatsuya Takase, Hiroyasu Fujii
  • Publication number: 20180240579
    Abstract: An electrical steel sheet provides: a steel strip (1) for an electrical steel sheet; and an insulating film (2) formed at a surface of the steel strip (1) and containing metal phosphate and organic resin. At least a part of the metal phosphate includes at least one kind of crystal structure selected from a group consisting of a cubic system, a tetragonal system, a hexagonal system, and an orthorhombic system. The organic resin contains at least one kind selected from a group consisting of an acryl-based resin, an epoxy-based resin, and a polyester resin having a carboxyl group or a hydroxyl group at a surface of an emulsion particle for one part by mass to 50 parts by mass relative to 100 parts by mass of the metal phosphate.
    Type: Application
    Filed: April 25, 2018
    Publication date: August 23, 2018
    Applicant: Nippon Steel Corporation
    Inventors: Kazutoshi Takeda, Kenji Kosuge, Tatsuya Takase, Hiroyasu Fujii
  • Patent number: 9984801
    Abstract: An electrical steel sheet is provided which is capable of improving heat conductivity. The electrical steel sheet includes: a steel strip (1) for an electrical steel sheet; and an insulating film (2) formed at a surface of the steel strip (1) and containing metal phosphate and organic resin. At least a part of the metal phosphate includes at least one kind of crystal structure selected from a group consisting of a cubic system, a tetragonal system, a hexagonal system, and an orthorhombic system. The organic resin contains at least one kind selected from a group consisting of an acryl-based resin, an epoxy-based resin, and a polyester resin having a carboxyl group or a hydroxyl group at a surface of an emulsion particle for one part by mass to 50 parts by mass relative to 100 parts by mass of the metal phosphate.
    Type: Grant
    Filed: November 10, 2009
    Date of Patent: May 29, 2018
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Kazutoshi Takeda, Kenji Kosuge, Tatsuya Takase, Hiroyasu Fujii
  • Publication number: 20180022927
    Abstract: An electrical steel sheet has an insulating coating on a steel sheet surface. The insulating coating includes one or more selected from an inorganic salt, an oxide, and an organic resin. The insulating coating includes the inorganic salt and/or the oxide in an amount of 50% or more by mass in total based on the total mass of the insulating coating. The insulating coating has a fluorine concentration ranging from 2 ppm to 130 ppm. The insulating coating is free of a chromium compound. The insulating coating of this electrical steel sheet has excellent coating compatibility.
    Type: Application
    Filed: February 2, 2016
    Publication date: January 25, 2018
    Inventors: Kazutoshi TAKEDA, Kenji KOSUGE, Tatsuya TAKASE, Koji MUNEDA
  • Patent number: 9570219
    Abstract: This oriented electrical steel sheet is a non-oriented electrical steel sheet consisting of, in mass %: C: not less than 0.0001% and not more than 0.0040%, Si: more than 3.0% and not more than 3.7%, sol.Al: not less than 0.3% and not more than 1.0%, Mn: not less than 0.5% and not more than 1.5%, Sn: not less than 0.005% and not more than 0.1%, Ti: not less than 0.0001% and not more than 0.0030%, S: not less than 0.0001% and not more than 0.0020%, N: not less than 0.0001% and not more than 0.003%, Ni: not less than 0.001% and not more than 0.2%, P: not less than 0.005% and not more than 0.05%, with a balance consisting of Fe and impurities, in which a resistivity ? at room temperature ?60 ??cm, and saturation magnetic flux density Bs at room temperature ?1.945 T are established, and the components contained satisfy 3.5?Si+(?)×sol.Al+(?)×Mn?4.25.
    Type: Grant
    Filed: March 27, 2013
    Date of Patent: February 14, 2017
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Yoshiaki Natori, Kenichi Murakami, Takeaki Wakisaka, Hisashi Mogi, Takuya Matsumoto, Tomoji Shono, Tatsuya Takase, Junichi Takaobushi
  • Publication number: 20140227127
    Abstract: This oriented electrical steel sheet is a non-oriented electrical steel sheet consisting of, in mass %: C: not less than 0.0001% and not more than 0.0040%, Si: more than 3.0% and not more than 3.7%, sol.Al: not less than 0.3% and not more than 1.0%, Mn: not less than 0.5% and not more than 1.5%, Sn: not less than 0.005% and not more than 0.1%, Ti: not less than 0.0001% and not more than 0.0030%, S: not less than 0.0001% and not more than 0.0020%, N: not less than 0.0001% and not more than 0.003%, Ni: not less than 0.001% and not more than 0.2%, P: not less than 0.005% and not more than 0.05%, with a balance consisting of Fe and impurities, in which a resistivity ? at room temperature ?60 ??cm, and saturation magnetic flux density Bs at room temperature ?1.945 T are established, and the components contained satisfy 3.5?Si+(?)×sol.Al+(?)×Mn?4.25.
    Type: Application
    Filed: March 27, 2013
    Publication date: August 14, 2014
    Inventors: Yoshiaki Natori, Kenichi Murakami, Takeaki Wakisaka, Hisashi Mogi, Takuya Matsumoto, Tomoji Shono, Tatsuya Takase, Junichi Takaobushi
  • Publication number: 20130209789
    Abstract: An insulating coating film obtained by mixing 0.5 parts by mass to 10 parts by mass of a copolymer of a fluoroolefin and an ethylenically unsaturated compound when converted into a solid content with 100 parts by mass in solid content of a mixture composed of a metal phosphate and a specific organic resin or a mixture composed of colloidal silica and a specific organic resin is designed to be provided on a surface of an electrical steel sheet, and in this manner, it is possible to obtain an electrical steel sheet having good corrosion resistance under a wet environment and having good properties related to the insulating coating film such as a space factor and adhesiveness.
    Type: Application
    Filed: October 25, 2011
    Publication date: August 15, 2013
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Kazutoshi Takeda, Kenji Kosuge, Tatsuya Takase, Koji Muneda
  • Publication number: 20130115443
    Abstract: An electrical steel sheet (10) is provided with a base iron (1) and an insulating film (2) formed on a surface of the base iron (1). The insulating film (2) contains: a first component: 100 parts by mass, the first component containing: a metal phosphate: 100 parts by mass; and one kind selected from a group consisting of an acrylic resin, an epoxy resin and a polyester resin which have an average particle size of 0.05 ?m to 0.50 ?m, or a mixture or copolymer of two or three kinds selected from the group: 1 part by mass to 50 parts by mass; and a second component composed of dispersion or powder of a fluorine resin having an average particle size of 0.05 ?m to 0.35 ?m: 0.5 parts by mass to 10 parts by mass.
    Type: Application
    Filed: July 15, 2011
    Publication date: May 9, 2013
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Kazutoshi Takeda, Kenji Kosuge, Tatsuya Takase, Kohji Muneda
  • Publication number: 20120088096
    Abstract: The present invention provides an electromagnetic steel sheet having an insulating coating on a surface of the electromagnetic steel sheet, the insulating coating including: a binder solution solid content containing metal phosphate; and a silica or silicate filler having an average particle diameter in a range of 2.0 ?m to 15.0 ?m and an average specific surface area in a range of 1.0 m2/g to 40.0 m2/g, a content of the silica or silicate filler being 1 to 40 parts by mass relative to 100 parts by mass of the binder solution solid content.
    Type: Application
    Filed: June 14, 2010
    Publication date: April 12, 2012
    Inventors: Kazutoshi Takeda, Kenji Kosuge, Tatsuya Takase, Hiroyasu Fujii
  • Publication number: 20110212335
    Abstract: An electrical steel sheet provides: a steel strip (1) for an electrical steel sheet; and an insulating film (2) formed at a surface of the steel strip (1) and containing metal phosphate and organic resin. At least a part of the metal phosphate includes at least one kind of crystal structure selected from a group consisting of a cubic system, a tetragonal system, a hexagonal system, and an orthorhombic system. The organic resin contains at least one kind selected from a group consisting of an acryl-based resin, an epoxy-based resin, and a polyester resin having a carboxyl group or a hydroxyl group at a surface of an emulsion particle for one part by mass to 50 parts by mass relative to 100 parts by mass of the metal phosphate.
    Type: Application
    Filed: November 10, 2009
    Publication date: September 1, 2011
    Inventors: Kazutoshi Takeda, Kenji Kosuge, Tatsuya Takase, Hiroyasu Fujii