Patents by Inventor Tatsuya Tooyama

Tatsuya Tooyama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11764356
    Abstract: Making a positive electrode active material for lithium ion secondary batteries includes: weighting and mixing lithium carbonate and a compound containing respective metallic elements other than Li in a composition formula Li?NixCoyM21-x-y-zM2zO2+? so as to have a metallic constituent ratio of the formula to obtain a mixture, and firing the mixture to obtain a lithium composite compound. Performing, on the mixture, a first heat treatment at 200° C. to 400° C. for 0.5 to 5 hours to obtain a first precursor. A step of performing a heat treatment on the first precursor under an oxidizing atmosphere at 450° C. to 800° C. for 0.5 to 50 hours, and reacting 92 mass % or more of the lithium carbonate to obtain a second precursor, and a finishing step of performing a heat treatment on the second precursor under an oxidizing atmosphere at 755° C. to 900° C. for 0.5 to 50 hours to obtain the lithium composite compound.
    Type: Grant
    Filed: July 13, 2021
    Date of Patent: September 19, 2023
    Assignee: Proterial, Ltd.
    Inventors: Hisato Tokoro, Takashi Nakabayashi, Shuichi Takano, Akira Gunji, Tatsuya Tooyama, Shin Takahashi
  • Publication number: 20210344007
    Abstract: Making a positive electrode active material for lithium ion secondary batteries includes: weighting and mixing lithium carbonate and a compound containing respective metallic elements other than Li in a composition formula Li?NixCoyM21-x-y-zM2zO2+? so as to have a metallic constituent ratio of the formula to obtain a mixture, and firing the mixture to obtain a lithium composite compound. Performing, on the mixture, a first heat treatment at 200° C. to 400° C. for 0.5 to 5 hours to obtain a first precursor. A step of performing a heat treatment on the first precursor under an oxidizing atmosphere at 450° C. to 800° C. for 0.5 to 50 hours, and reacting 92 mass % or more of the lithium carbonate to obtain a second precursor, and a finishing step of performing a heat treatment on the second precursor under an oxidizing atmosphere at 755° C. to 900° C. for 0.5 to 50 hours to obtain the lithium composite compound.
    Type: Application
    Filed: July 13, 2021
    Publication date: November 4, 2021
    Applicant: HITACHI METALS, LTD.
    Inventors: Hisato TOKORO, Takashi NAKABAYASHI, Shuichi TAKANO, Akira GUNJI, Tatsuya TOOYAMA, Shin TAKAHASHI
  • Patent number: 10749176
    Abstract: Provided are a cathode active material used for a lithium ion secondary battery having a high discharge capacity, and a small increase in internal resistance caused following charge/discharge cycles; a method for producing the same; and a lithium ion secondary battery. The cathode active material has a layered structure assigned to a space group of R-3m represented by the formula: Li1+aM1O2+? (where M1 represents metal elements other than Li containing at least Ni, ?0.05?a?0.15, ?0.1???0.1). A content of Ni is 70 atom % or more, and a generating amount of oxygen gas in the range from 200° C. to 450° C. is 30 mass ppm or less. The method comprises the steps of grinding and mixing a lithium raw material, and firing the resultant mixture in the range of 650° C. or more and 900° C. or less.
    Type: Grant
    Filed: December 28, 2016
    Date of Patent: August 18, 2020
    Assignee: HITACHI METALS, LTD.
    Inventors: Akira Gunji, Xiaoliang Feng, Hisato Tokoro, Takashi Nakabayashi, Shuichi Takano, Tatsuya Tooyama
  • Publication number: 20190207215
    Abstract: Making a positive electrode active material for lithium ion secondary batteries includes: weighting and mixing lithium carbonate and a compound containing respective metallic elements other than Li in a composition formula Li?NixCoyM11?x?y?zM2zO2+? so as to have a metallic constituent ratio of the formula to obtain a mixture, and firing the mixture to obtain a lithium composite compound. Performing, on the mixture, a first heat treatment at 200° C. to 400° C. for 0.5 to 5 hours to obtain a first precursor. A step of performing a heat treatment on the first precursor under an oxidizing atmosphere at 450° C. to 800° C. for 0.5 to 50 hours, and reacting 92 mass % or more of the lithium carbonate to obtain a second precursor, and a finishing step of performing a heat treatment on the second precursor under an oxidizing atmosphere at 755° C. to 900° C. for 0.5 to 50 hours to obtain the lithium composite compound.
    Type: Application
    Filed: April 28, 2017
    Publication date: July 4, 2019
    Applicant: HITACHI METALS, LTD.
    Inventors: Hisato TOKORO, Takashi NAKABAYASHI, Shuichi TAKANO, Akira GUNJI, Tatsuya TOOYAMA, Shin TAKAHASHI
  • Publication number: 20190006670
    Abstract: Provided are a cathode active material used for a lithium ion secondary battery having a high discharge capacity, and a small increase in internal resistance caused following charge/discharge cycles; a method for producing the same; and a lithium ion secondary battery. The cathode active material has a layered structure assigned to a space group of R-3m represented by the formula: Li1+aM1O2+? (where M1 represents metal elements other than Li containing at least Ni, ?0.05?a?0.15, ?0.1???0.1). A content of Ni is 70 atom % or more, and a generating amount of oxygen gas in the range from 200° C. to 450° C. is 30 mass ppm or less. The method comprises the steps of grinding and mixing a lithium raw material, and firing the resultant mixture in the range of 650° C. or more and 900° C. or less.
    Type: Application
    Filed: December 28, 2016
    Publication date: January 3, 2019
    Applicant: HITACHI METALS, LTD.
    Inventors: Akira GUNJI, Xiaoliang FENG, Hisato TOKORO, Takashi NAKABAYASHI, Shuichi TAKANO, Tatsuya TOOYAMA
  • Publication number: 20180316004
    Abstract: Provided is a method for producing a cathode active material used for a lithium secondary battery, via efficiently firing a nickel-containing precursor in a short time. The method includes the steps of mixing lithium carbonate with a compound other than Li, and firing the precursor obtained through the mixing step thereby to obtain a lithium composite compound. The firing step includes a heat treating substep of heat-treating a precursor rotating in a furnace tube (10) of a firing furnace (1). The firing furnace (1) includes a first gas feeding system that injects an oxidative gas, and a second gas feeding system that makes an oxidative gas flow in the axis direction of the furnace tube (10). The heat treating substep includes spraying an oxidative gas onto the precursor, and simultaneously exhausting a carbon dioxide gas generated from the precursor by a gas flow.
    Type: Application
    Filed: May 31, 2017
    Publication date: November 1, 2018
    Applicant: HITACHI METALS, LTD.
    Inventors: Hisato TOKORO, Akira GUNJI, Tatsuya TOOYAMA, Shin TAKAHASHI, Shuichi TAKANO, Takashi NAKABAYASHI
  • Patent number: 8530087
    Abstract: It is an object to provide a cathode for a secondary lithium battery in which adhesiveness and flexibility thereof are simultaneously achieved and the thickness thereof is made large, and the secondary lithium ion battery that has a large capacity and is excellent in safety and cycle life using the cathode. The cathode includes a current collector and a cathode mixture layer formed on the surface of the current collector. The cathode mixture layer is formed by stacking two layers one on another, each of which contains a cathode active material, a conductive material and a binder, and the cathode active material contains a lithium-containing composite oxide that forms a polyanion.
    Type: Grant
    Filed: January 27, 2011
    Date of Patent: September 10, 2013
    Assignee: Hitachi, Ltd.
    Inventors: Kan Kitagawa, Toyotaka Yuasa, Tatsuya Tooyama
  • Publication number: 20110189541
    Abstract: It is an object to provide a cathode for a secondary lithium battery in which adhesiveness and flexibility thereof are simultaneously achieved and the thickness thereof is made large, and the secondary lithium ion battery that has a large capacity and is excellent in safety and cycle life using the cathode. The cathode includes a current collector and a cathode mixture layer formed on the surface of the current collector. The cathode mixture layer is formed by stacking two layers one on another, each of which contains a cathode active material, a conductive material and a binder, and the cathode active material contains a lithium-containing composite oxide that forms a polyanion.
    Type: Application
    Filed: January 27, 2011
    Publication date: August 4, 2011
    Inventors: Kan KITAGAWA, Toyotaka Yuasa, Tatsuya Tooyama
  • Publication number: 20070160906
    Abstract: The present invention provides a lithium secondary battery small in the volume variation caused by charge-discharge and excellent in cycle performance. The lithium secondary battery includes a cathode capable of storing and releasing lithium and an anode capable of storing and releasing lithium, the cathode including a lithium-nickel-manganese-cobalt compound oxide having a layered crystal structure and a lithium-manganese compound oxide having a layered crystal structure distributed in the lithium-nickel-manganese-cobalt compound oxide.
    Type: Application
    Filed: January 5, 2007
    Publication date: July 12, 2007
    Inventors: Tatsuya TOOYAMA, Toyotaka Yuasa, Sai Ogawa
  • Patent number: 6431264
    Abstract: In a refrigerant heat exchanger, a flow direction of refrigerant flowing through tubes in each of first and second units is opposite to that flowing through tubes in each of third and fourth heat-exchanging units arranged at upstream air sides, the flow directions of refrigerant flowing through first header tanks for distributing refrigerant into the tubes of the first and fourth units are the same, and the flow directions of refrigerant flowing through first header tanks for distributing refrigerant into the tubes of the second and third units are the same. Accordingly, even when a flow direction (flow rate) of refrigerant is small, a uniform temperature distribution of air can be obtained in the refrigerant heat exchanger.
    Type: Grant
    Filed: May 14, 2001
    Date of Patent: August 13, 2002
    Assignee: Denso Corporation
    Inventors: Tatsuya Tooyama, Yutaka Shintani
  • Publication number: 20010040027
    Abstract: In a refrigerant heat exchanger, a flow direction of refrigerant flowing through tubes in each of first and second units is opposite to that flowing through tubes in each of third and fourth heat-exchanging units arranged at upstream air sides, the flow directions of refrigerant flowing through first header tanks for distributing refrigerant into the tubes of the first and fourth units are the same, and the flow directions of refrigerant flowing through first header tanks for distributing refrigerant into the tubes of the second and third units are the same. Accordingly, even when a flow direction (flow rate) of refrigerant is small, a uniform temperature distribution of air can be obtained in the refrigerant heat exchanger.
    Type: Application
    Filed: May 14, 2001
    Publication date: November 15, 2001
    Inventors: Tatsuya Tooyama, Yutaka Shintani