Patents by Inventor Tatsuyuki Nakaoka

Tatsuyuki Nakaoka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8496718
    Abstract: A silicon nitride cutting tool comprising a sintered product is disclosed. The sintered product comprises silicon nitride, at least one rare earth element compound, and a magnesium compound. The silicon nitride cutting tool further comprises a surface region and an inside region comprising the sintered product with varying content ratios of component compounds to provide enhanced wear and fracture resistance.
    Type: Grant
    Filed: March 25, 2009
    Date of Patent: July 30, 2013
    Assignee: Kyocera Corporation
    Inventors: Takashi Watanabe, Tatsuyuki Nakaoka, Takero Fukudome, Shuichi Tateno, Hiroshi Yoshimitsu
  • Patent number: 8236411
    Abstract: An object of embodiments according to the invention is to provide a cutting tool having good wear resistance, good sliding property and good fracture resistance. A cutting tool 1 comprising a substrate 2 and a coating layer 6 or a coating layer 9 which covers a surface of the substrate 2. The coating layer 6 or the coating layer 9 comprising a first layer 7 and a second layer 8. The first layer 7 comprises Ti1-a-b-c-dAlaWbSicMd(C1-xNx) when M is at least one selected from Nb, Mo, Hf and Y, 0.45?a?0.55, 0.01?b?0.1, 0?c?0.05, 0.01?d?0.1, 0?x?1). The second layer 8 comprises Ti1-e-f-gAleSifM?g(C1-yNy) when M? is at least one selected from Nb, Mo, Ta, Hf and Y, 0.50?e?0.60, 0?f?0.1, 0.05?g?0.15, 0?y?1).
    Type: Grant
    Filed: March 25, 2009
    Date of Patent: August 7, 2012
    Assignee: Kyocera Corporation
    Inventors: Masahiro Waki, Tatsuyuki Nakaoka, Shuichi Tateno, Takashi Watanabe, Kenji Noda, Takahiko Makino, YaoCan Zhu
  • Patent number: 7811683
    Abstract: A cutting tool having a substrate and a coating layer for coating the surface of the substrate, the coating layer being composed of Ti1?a?b?c?dAlaWbSicMd(CxN1?x), where M is at least one selected from Nb, Mo, Ta, Hf and Y, 0.45?a?0.55, 0.01?b?0.1, 0.01?c?0.05, 0.01?d?0.1, and 0?x?1. The cutting tool has excellent wear resistance and fracture resistance. The cutting tool may be further provided with a layer composed of at least one selected from carbides, nitrides and carbonitrides of Al and the elements of the groups 4, 5 and 6 of the periodic table.
    Type: Grant
    Filed: September 27, 2007
    Date of Patent: October 12, 2010
    Assignee: Kyocera Corporation
    Inventors: YaoCan Zhu, Hideyoshi Kinoshita, Takashi Tokunaga, Kenji Noda, Tatsuyuki Nakaoka
  • Patent number: 7749932
    Abstract: A sintered product of silicon nitride includes a crystal phase mainly having silicon nitride crystal grains and an amorphous grain-boundary phase located on the grain boundaries of the silicon nitride crystal grains. The grain-boundary phase contains lanthanum, aluminum, magnesium, silicon, and oxygen. The sintered product described above contains 0.1% by mass or more of lanthanum on an oxide basis, 0.05 to 0.6% by mass of aluminum on an oxide basis, 0.3% by mass or more of magnesium on an oxide basis, and 2.5% by mass or less of oxygen. The total amount of lanthanum on an oxide basis, aluminum on an oxide basis, and magnesium on an oxide basis is 3.5% by mass or less.
    Type: Grant
    Filed: February 21, 2008
    Date of Patent: July 6, 2010
    Assignee: Kyocera Corporation
    Inventors: Takero Fukudome, Shuichi Tateno, Hiroshi Yoshimitsu, Takashi Watanabe, Tatsuyuki Nakaoka
  • Publication number: 20100129168
    Abstract: An object of embodiments according to the invention is to provide a cutting tool having good wear resistance, good sliding property and good fracture resistance. A cutting tool 1 comprising a substrate 2 and a coating layer 6 or a coating layer 9 which covers a surface of the substrate 2. The coating layer 6 or the coating layer 9 comprising a first layer 7 and a second layer 8. The first layer 7 comprises Ti1-a-b-c-dAlaWbSicMd(C1-xNx) when M is at least one selected from Nb, Mo, Hf and Y, 0.45?a?0.55, 0.01?b?0.1, 0?c?0.05, 0.01?d?0.1, 0?x?1). The second layer 8 comprises Ti1-e-f-gAleSifM?g(C1-yNy) when M? is at least one selected from Nb, Mo, Ta, Hf and Y, 0.50?e?0.60, 0?f?0.1, 0.05?g?0.15, 0?y?1).
    Type: Application
    Filed: March 25, 2009
    Publication date: May 27, 2010
    Applicant: Kyocera Corporation
    Inventors: Masahiro Waki, Tatsuyuki Nakaoka, Shuichi Tateno, Takashi Watanabe, Kenji Noda, Takahiko Makino
  • Publication number: 20090246464
    Abstract: A silicon nitride cutting tool comprising a sintered product is disclosed. The sintered product comprises silicon nitride, at least one rare earth element compound, and a magnesium compound. The silicon nitride cutting tool further comprises a surface region and an inside region comprising the sintered product with varying content ratios of component compounds to provide enhanced wear and fracture resistance.
    Type: Application
    Filed: March 25, 2009
    Publication date: October 1, 2009
    Applicant: KYOCERA CORPORATION
    Inventors: Takashi WATANABE, Tatsuyuki NAKAOKA, Takero FUKUDOME, Shuichi TATENO, Hiroshi YOSHIMITSU
  • Publication number: 20080220243
    Abstract: A sintered product of silicon nitride includes a crystal phase mainly having silicon nitride crystal grains and an amorphous grain-boundary phase located on the grain boundaries of the silicon nitride crystal grains. The grain-boundary phase contains lanthanum, aluminum, magnesium, silicon, and oxygen. The sintered product described above contains 0.1% by mass or more of lanthanum on an oxide basis, 0.05 to 0.6% by mass of aluminum on an oxide basis, 0.3% by mass or more of magnesium on an oxide basis, and 2.5% by mass or less of oxygen. The total amount of lanthanum on an oxide basis, aluminum on an oxide basis, and magnesium on an oxide basis is 3.5% by mass or less.
    Type: Application
    Filed: February 21, 2008
    Publication date: September 11, 2008
    Applicant: KYOCERA CORPORATION
    Inventors: Takero Fukudome, Shuichi Tateno, Hiroshi Yoshimitsu, Takashi Watanabe, Tatsuyuki Nakaoka
  • Publication number: 20080075543
    Abstract: A cutting tool having a substrate and a coating layer for coating the surface of the substrate, the coating layer being composed of Ti1-a-b-c-dAlaWbSicMd(CxN1-x) where M is at least one selected from Nb, Mo, Ta, Hf and Y, 0.45?a?0.55, 0.01?b?0.1, 0.01?c?0.05, 0.01?d?0.1, and 0?x?1. The cutting tool has excellent wear resistance and fracture resistance. The cutting tool may be further provided with a layer composed of at least one selected from carbides, nitrides and carbonitrides of Al and the elements of the groups 4, 5 and 6 of the periodic table.
    Type: Application
    Filed: September 27, 2007
    Publication date: March 27, 2008
    Applicant: Kyocera Corporation
    Inventors: YaoCan Zhu, Hideyoshi Kinoshita, Takashi Tokunaga, Kenji Noda, Tatsuyuki Nakaoka
  • Patent number: 7250123
    Abstract: A composite construction 1 is obtained by coating the outer periphery of a core material 2 with a shell layer 3. The core material 2 is composed of a first sintered body that is obtained by bonding, with a binder metal, a first hard particle composed of one or more of carbides, nitrides and carbonitrides of metals of Groups 4a, 5a and 6a of the Periodic Table, or a first ceramics obtained by bonding, with a sintering additive, a first ceramic particle composed of at least one of oxides, carbides, nitrides and carbonitrides selected from the group consisting of metals of Groups 4a, 5a and 6a of the Periodic Table, Al, Si and Zn. The shell layer 3 is composed of a second hard sintered body or second ceramics having a different composition from the first hard sintered body. The ratio of the residual free carbon amount Cin in the core material 2 to the residual free carbon amount Cout in the shell layer 3, Cin/Cout, is 0.5 to 2.
    Type: Grant
    Filed: March 1, 2005
    Date of Patent: July 31, 2007
    Assignee: Kyocera Corporation
    Inventors: Hiromi Fujioka, Daisuke Shibata, Tatsuyuki Nakaoka
  • Publication number: 20050147851
    Abstract: A composite construction 1 is obtained by coating the outer periphery of a core material 2 with a shell layer 3. The core material 2 is composed of a first sintered body that is obtained by bonding, with a binder metal, a first hard particle composed of one or more of carbides, nitrides and carbonitrides of metals of Groups 4a, 5a and 6a of the Periodic Table, or a first ceramics obtained by bonding, with a sintering additive, a first ceramic particle composed of at least one of oxides, carbides, nitrides and carbonitrides selected from the group consisting of metals of Groups 4a, 5a and 6a of the Periodic Table, Al, Si and Zn. The shell layer 3 is composed of a second hard sintered body or second ceramics having a different composition from the first hard sintered body. The ratio of the residual free carbon amount Cin in the core material 2 to the residual free carbon amount Cout in the shell layer 3, Cin/Cout, is 0.5 to 2.
    Type: Application
    Filed: March 1, 2005
    Publication date: July 7, 2005
    Inventors: Hiromi Fujioka, Daisuke Shibata, Tatsuyuki Nakaoka
  • Patent number: 6878434
    Abstract: A composite construction 1 is obtained by coating the outer periphery of a core material 2 with a shell layer 3. The core material 2 is composed of a first sintered body that is obtained by bonding, with a binder metal, a first hard particle composed of one or more of carbides, nitrides and carbonitrides of metals of Groups 4a, 5a and 6a of the Periodic Table, or a first ceramics obtained by bonding, with a sintering additive, a first ceramic particle composed of at least one of oxides, carbides, nitrides and carbonitrides selected from the group consisting of metals of Groups 4a, 5a and 6a of the Periodic Table, Al, Si and Zn. The shell layer 3 is composed of a second hard sintered body or second ceramics having a different composition from the first hard sintered body. The ratio of the residual free carbon amount Cin in the core material 2 to the residual free carbon amount Cout in the shell layer 3, Cin/Cout, is 0.5 to 2.
    Type: Grant
    Filed: March 14, 2003
    Date of Patent: April 12, 2005
    Assignee: Kyocera Corporation
    Inventors: Hiromi Fujioka, Daisuke Shibata, Tatsuyuki Nakaoka
  • Publication number: 20040013875
    Abstract: A composite construction 1 is obtained by coating the outer periphery of a core material 2 with a shell layer 3. The core material 2 is composed of a first sintered body that is obtained by bonding, with a binder metal, a first hard particle composed of one or more of carbides, nitrides and carbonitrides of metals of Groups 4a, 5a and 6a of the Periodic Table, or a first ceramics obtained by bonding, with a sintering additive, a first ceramic particle composed of at least one of oxides, carbides, nitrides and carbonitrides selected from the group consisting of metals of Groups 4a, 5a and 6a of the Periodic Table, Al, Si and Zn. The shell layer 3 is composed of a second hard sintered body or second ceramics having a different composition from the first hard sintered body. The ratio of the residual free carbon amount Cin in the core material 2 to the residual free carbon amount Cout in the shell layer 3, Cin/Cout, is 0.5 to 2.
    Type: Application
    Filed: March 14, 2003
    Publication date: January 22, 2004
    Applicant: KYOCERA CORPORATION
    Inventors: Hiromi Fujioka, Daisuke Shibata, Tatsuyuki Nakaoka