Abstract: A method is described which uses acoustic energy to separate particles of different sizes, densities, or the like. The method includes applying acoustic energy resonant to a chamber (14) containing a liquid or gaseous medium to set up a standing wave pattern that includes a force potential well wherein particles within the well are urged towards the center, or position of minimum force potential. A group of particles to be separated is placed in the chamber, while a non-acoustic force such as gravity is applied, so that the particles (50-52 in FIG.2) separate with the larger or denser particles moving away from the center of the well to a position near its edge and progressively smaller lighter particles moving progressively closer to the center of the well. Particles are removed from different positions within the well, so that particles are separated according to the positions they occupy in the well.

Abstract: An apparatus is described for producing a lightweight structural material (12), by forming gas-filled shells (38) of molten material from a matrix of nozzles (22) that form shells of very uniform size at very uniform rates. The matrix of molten shells coalesce into a multi-cell material of controlled cellular structure. The shells can be of two different sizes (38, 44) that are interspersed, to form a multicell material that has a regular cell pattern but which avoids planes of weakness and localized voids. The gas (50) in the shells can be under a high pressure, and can be a fire extinguishing gas.

Abstract: A system is described for acoustically controlled rotation of a levitated object (12), which avoids deformation of a levitated liquid object. Acoustic waves (50, 52 in FIG. 6) of the same wavelength are directed along perpendicular directions across the object, and with the relative phases of the acoustic waves repeatedly switched so that one wave alternately leads and lags the other by 90.degree.. The amount of torque for rotating the object, and the direction of rotation, are controlled by controlling the proportion of time one wave leads the other and selecting which wave leads the other most of the time.

Abstract: An acoustic levitation system is described, which can utilize a single acoustic source (12) and a small reflector (14) to stably levitate a small object (16) while the object is processed as by coating or heating it. The system includes a concave acoustic source (12) which has locations on opposite sides of its axis that vibrate towards and away from a focal point (36, FIG. 2) to generate a converging acoustic field. A small reflector (14) is located near the focal point, and preferably slightly beyond it, to create an intense acoustic field that stably supports a small object near the reflector. The reflector can be located about one-half wavelength (L, FIG. 3) from the focal point and can be concavely curved to a radius of curvature (L) of about one-half the wavelength, to stably support an object one-quarter wavelength (N) from the reflector.

Abstract: A method is described for removing bubbles (14) from a liquid bath (12), such as a bath of molten glass to be used for optical elements. Larger bubbles are first removed by applying acoustic energy resonant to a bath dimension (H) to drive the larger bubbles toward a pressure well (30) where the bubbles can coalesce and then be more easily removed. Thereafter, submillimeter bubbles (50) are removed by applying acoustic energy of frequencies resonant to the small bubbles to oscillate them and thereby stir liquid immediately about the bubbles to facilitate their breakup and absorption into the liquid (16).

Abstract: A system is described for acoustically moving an object within a chamber, by applying wavelengths of different modes to the chamber to move the object between pressure wells formed by the modes. In one system, the object (96, FIG. 7) is placed in a first end portion of the chamber while a resonant mode is applied along the length of the chamber that produces a pressure well (86) at that location. The frequency is then switched to a second mode that produces a pressure well (100) at the center of the chamber, to draw the object thereto. When the object reaches the second pressure well and is still travelling towards the second end of the chamber, the acoustic frequency is again shifted to a third mode (which may equal the first mode) that has a pressure well (106) in the second end portion of the chamber, to draw the object thereto.

Abstract: An apparatus and method are described for measuring physical characteristics of a fluid, by placing a drop (16) of the fluid in a bath (14) of a second fluid and passing acoustic waves through the bath. The applied frequency of the acoustic waves is varied, to determine the precise value of a frequency at which the drop undergoes resonant oscillations. The resonant frequency indicates the interfacial tension of the drop (16) in the bath (14), and the interfacial tension can indicate physical properties of the fluid in the drop.

Abstract: A system is described for forming hollow spheres containing pressured gas, which includes a cylinder device (14) containing a molten solid material (20) and having a first nozzle (18) at its end, and a second gas nozzle (24) lying slightly upstream from the tip of the first nozzle and connected to a source (26) that applies pressured filler gas that is to fill the hollow spheres. High pressure is applied to the molten metal, as by moving a piston (22) within the cylinder device, to force the molten material out of the first nozzle and the same time pressured gas fills the center of the extruded hollow liquid pipe that breaks into hollow spheres (12a). The environment (54) outside the nozzles contains gas at a high pressure such as 100 atmospheres, the gas is supplied to the gas nozzle (24) at a slightly higher pressure such as 101 atmospheres, and the pressure applied to the molten material (20) is at a still higher pressure such as 110 atmospheres.

Abstract: Hollow spheres with precisely concentric inner and outer spherical surfaces are formed by applying vibrations to a nonconcentric hollow sphere while it is at an elevated temperature at which it is fluid or plastic, the vibrations producing internal flows which cause the inner and outer surfaces to become precisely concentric. Concentric spheres can be mass produced by extruding a material such as glass or metal while injecting a stream of gas into the center of the extrusion to form a gas-filled tube. Vibrations are applied to the extruded tube to help break it up into individual bodies of a desired uniform size, the bodies tending to form spherical inner and outer surfaces by reason of surface tension, and the continuing application of vibrations causing these surfaces to become concentric.

Abstract: Sound waves are utilized to apply torque to a body in an enclosure of square cross section, by driving two transducers located on perpendicular walls of an enclosure, at the same frequency but at a predetermined phase difference such as 90.degree.. The torque is a first order effect, so that large and controlled rotational speeds can be obtained.

Abstract: A suspended mass is shaped by melting all or a selected portion of the mass and applying acoustic energy in varying amounts to different portions of the mass. In one technique for forming an optical waveguide slug, a mass of oval section is suspended and only a portion along the middle of the cross-section is heated to a largely fluid consistency. Acoustic energy is applied to opposite edges of the oval mass to press the unheated opposite edge portions together so as to form bulges at the middle of the mass. In another technique for forming a ribbon of silicon for constructing solar cells, a cylindrical thread of silicon is drawn from a molten mass of silicon, and acoustic energy is applied to opposite sides of the molten thread to flatten it into a ribbon.