Patents by Inventor Te-Yang Lai

Te-Yang Lai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20260206268
    Abstract: In an embodiment, a semiconductor device includes a first channel region disposed in a first device region over a substrate; a first gate dielectric layer disposed over the first channel region; and a gate electrode disposed over the first gate dielectric layer. The first gate dielectric layer includes a first dipole dopant and a second dipole dopant. The first dipole dopant along a thickness direction of the first gate dielectric layer has a first concentration peak, and the second dipole dopant along the thickness direction of the first gate dielectric layer has a second concentration peak. The second concentration peak is located between the first concentration peak and an upper surface of the first gate dielectric layer. The second concentration peak is offset from the upper surface of the first gate dielectric layer.
    Type: Application
    Filed: March 10, 2026
    Publication date: July 16, 2026
    Inventors: Te-Yang Lai, Hsueh-Ju Chen, Tsung-Da Lin, Chi On Chui
  • Patent number: 12666685
    Abstract: A method includes providing first and second channel layers in NMOS and PMOS regions respectively of a substrate; depositing a first layer comprising hafnium oxide over the first and second channel layers; forming a first dipole pattern over the second channel layer and not over the first channel layer; driving a first metal from the first dipole pattern into the first layer by annealing; removing the first dipole pattern; depositing a second layer comprising hafnium oxide over the first layer and over the first and second channel layers; forming a second dipole pattern over the second layer and the first channel layer and not over the second channel layer; driving a second metal from the second dipole pattern into the second layer by annealing; removing the second dipole pattern; and depositing a third layer comprising hafnium oxide over the second layer and over the first and the second channel layers.
    Type: Grant
    Filed: August 7, 2023
    Date of Patent: June 23, 2026
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Chia-Yuan Chang, Te-Yang Lai, Kuei-Lun Lin, Xiong-Fei Yu, Chi On Chui, Tsung-Da Lin, Cheng-Hao Hou
  • Publication number: 20260173467
    Abstract: An embodiment includes a device including a first high-k gate dielectric on a first channel region of a first semiconductor feature, the first high-k gate dielectric being a crystalline layer with a grain size in a range of 10 ? to 200 ?. The device also includes a first gate electrode on the first high-k gate dielectric. The device also includes a source region and a drain region on opposite sides of the first gate electrode.
    Type: Application
    Filed: February 3, 2026
    Publication date: June 18, 2026
    Inventors: Te-Yang Lai, Chun-Yen Peng, Tsung-Da Lin, Chi On Chui
  • Patent number: 12598784
    Abstract: In an embodiment, a semiconductor device includes a first channel region disposed in a first device region over a substrate; a first gate dielectric layer disposed over the first channel region; and a gate electrode disposed over the first gate dielectric layer. The first gate dielectric layer includes a first dipole dopant and a second dipole dopant. The first dipole dopant along a thickness direction of the first gate dielectric layer has a first concentration peak, and the second dipole dopant along the thickness direction of the first gate dielectric layer has a second concentration peak. The second concentration peak is located between the first concentration peak and an upper surface of the first gate dielectric layer. The second concentration peak is offset from the upper surface of the first gate dielectric layer.
    Type: Grant
    Filed: June 3, 2022
    Date of Patent: April 7, 2026
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Te-Yang Lai, Hsueh-Ju Chen, Tsung-Da Lin, Chi On Chui
  • Patent number: 12588231
    Abstract: A method of manufacturing a semiconductor device includes forming a dielectric layer conformally over a plurality of fins on a substrate, forming a first high-k layer conformally over the dielectric layer, and forming a flowable oxide over the first high-k layer. Forming the flowable oxide includes filling first trenches adjacent fins of the plurality of fins. The method further includes recessing the flowable oxide to form second trenches between adjacent fins of the plurality of fins, forming a second high-k layer over the first high-k layer and the flowable oxide, performing a planarization that exposes top surfaces of the plurality of fins, and recessing the dielectric layer to form a plurality of dummy fins that include remaining portions of the first and second high-k layers and the flowable oxide.
    Type: Grant
    Filed: August 10, 2023
    Date of Patent: March 24, 2026
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Te-Yang Lai, Che-Hao Chang, Chi On Chui
  • Publication number: 20260075925
    Abstract: A method of forming a semiconductor device includes: forming, in a first device region of the semiconductor device, first nanostructures over a first fin that protrudes above a substrate; forming, in a second device region of the semiconductor device, second nanostructures over a second fin that protrudes above the substrate, where the first and the second nanostructures include a semiconductor material and extend parallel to an upper surface of the substrate; forming a dielectric material around the first and the second nanostructures; forming a first hard mask layer in the first device region around the first nanostructures and in the second device region around the second nanostructures; removing the first hard mask layer from the second device region after forming the first hard mask layer; and after removing the first hard mask layer, increasing a first thickness of the dielectric material around the second nanostructures by performing an oxidization process.
    Type: Application
    Filed: November 18, 2025
    Publication date: March 12, 2026
    Inventors: Te-Yang Lai, Hsueh-Ju Chen, Tsung-Da Lin, Chi On Chui
  • Patent number: 12568662
    Abstract: An embodiment includes a device including a first high-k gate dielectric on a first channel region of a first semiconductor feature, the first high-k gate dielectric being a crystalline layer with a grain size in a range of 10 ? to 200 ?. The device also includes a first gate electrode on the first high-k gate dielectric. The device also includes a source region and a drain region on opposite sides of the first gate electrode.
    Type: Grant
    Filed: April 7, 2022
    Date of Patent: March 3, 2026
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD
    Inventors: Te-Yang Lai, Chun-Yen Peng, Tsung-Da Lin, Chi On Chui
  • Patent number: 12501689
    Abstract: A method of forming a semiconductor device includes: forming, in a first device region of the semiconductor device, first nanostructures over a first fin that protrudes above a substrate; forming, in a second device region of the semiconductor device, second nanostructures over a second fin that protrudes above the substrate, where the first and the second nanostructures include a semiconductor material and extend parallel to an upper surface of the substrate; forming a dielectric material around the first and the second nanostructures; forming a first hard mask layer in the first device region around the first nanostructures and in the second device region around the second nanostructures; removing the first hard mask layer from the second device region after forming the first hard mask layer; and after removing the first hard mask layer, increasing a first thickness of the dielectric material around the second nanostructures by performing an oxidization process.
    Type: Grant
    Filed: July 24, 2023
    Date of Patent: December 16, 2025
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Te-Yang Lai, Hsueh-Ju Chen, Tsung-Da Lin, Chi On Chui
  • Publication number: 20250366157
    Abstract: Dipole engineering techniques for stacked device structures are disclosed herein. According to various aspects of the present disclosure, an exemplary dipole engineering technique includes (1) forming at least two patterned dipole dopant source layers having different patterns and covering gate dielectric layers of some transistors, but not other transistors, (2) performing a thermal drive-in process (e.g., a dipole drive-in anneal), and (3) after removing the dipole dopant source layer, forming gate electrodes for the transistors, where a same gate electrode material is used for the transistors. Thickness(es) and/or material characteristics (e.g., dipole dopant) of the patterned dipole dopant source layers and/or parameters of the thermal drive-in process may be configured to achieve desired threshold voltages.
    Type: Application
    Filed: July 31, 2025
    Publication date: November 27, 2025
    Inventors: Yao-Teng CHUANG, Te-Yang LAI, Kuei-Lun LIN, Tsung-Da LIN, Chi On CHUI
  • Publication number: 20250359164
    Abstract: Semiconductor structures and methods are provided. An example method includes receiving a workpiece that includes a substrate, first channel members over a first region of the substrate, second channel members over a second region of the substrate, and third channel members over a third region of the substrate, depositing a first gate dielectric layer to wrap around each of the first channel members, each of the second channel members, and each of the third channel members, selectively depositing a first dipole layer to wrap around each of the third channel members, performing a first anneal process to drive a first dopant in the first dipole layer into the first gate dielectric layer around the third channel members, removing the first dipole layer, and after the removing, depositing a second gate dielectric layer to wrap around the first channel members, the second channel members, and the third channel members.
    Type: Application
    Filed: July 29, 2025
    Publication date: November 20, 2025
    Inventors: Te-Yang Lai, Yen-Fu Chen, Shu-Han Chen, Tsung-Da Lin, Da-Yuan Lee, Chi On Chui
  • Publication number: 20250351560
    Abstract: Semiconductor devices and methods of manufacturing semiconductor devices with differing threshold voltages are provided. In embodiments the threshold voltages of individual semiconductor devices are tuned through the deposition, diffusion, and removal of dipole materials in order to provide different dipole regions within different transistors. These different dipole regions cause the different transistors to have different threshold voltages.
    Type: Application
    Filed: July 21, 2025
    Publication date: November 13, 2025
    Inventors: Yao-Teng Chuang, Kuei-Lun Lin, Te-Yang Lai, Da-Yuan Lee, Weng Chang, Chi On Chui
  • Publication number: 20250344483
    Abstract: A method includes providing first and second channel layers in NMOS and PMOS regions respectively of a substrate; depositing a first layer comprising hafnium oxide over the first and second channel layers; forming a first dipole pattern over the second channel layer and not over the first channel layer; driving a first metal from the first dipole pattern into the first layer by annealing; removing the first dipole pattern; depositing a second layer comprising hafnium oxide over the first layer and over the first and second channel layers; forming a second dipole pattern over the second layer and the first channel layer and not over the second channel layer; driving a second metal from the second dipole pattern into the second layer by annealing; removing the second dipole pattern; and depositing a third layer comprising hafnium oxide over the second layer and over the first and the second channel layers.
    Type: Application
    Filed: July 9, 2025
    Publication date: November 6, 2025
    Inventors: Chia-Yuan Chang, Te-Yang Lai, Kuei-Lun Lin, Xiong-Fei Yu, Chi On Chui, Tsung-Da Lin, Cheng-Hao Hou
  • Publication number: 20250316485
    Abstract: In an embodiment, a semiconductor device is provided, which includes a first doped gate dielectric layer and a second doped gate dielectric layer, wherein the first doped gate dielectric layer and the second doped gate dielectric layer comprise a high-k material doped with a dipole dopant. The second doped gate dielectric layer has a second concentration of the first dipole dopant. The concentration of the dipole dopant in the first doped gate dielectric layer is greater than the concentration, and the concentration peak of the dipole dopant in the first doped gate dielectric layer is deeper than the concentration peak of the dipole dopant in the second doped gate dielectric layer. A first gate electrode over the first doped gate dielectric layer, and a second gate electrode over the second doped gate dielectric layer, the first gate electrode and the second gate electrode have a same width.
    Type: Application
    Filed: June 17, 2025
    Publication date: October 9, 2025
    Inventors: Yao-Teng Chuang, Kuei-Lun Lin, Te-Yang Lai, Da-Yuan Lee, Weng Chang, Chi On Chui
  • Publication number: 20250308906
    Abstract: A method includes forming an oxide layer on a semiconductor region, and depositing a first high-k dielectric layer over the oxide layer. The first high-k dielectric layer is formed of a first high-k dielectric material. The method further includes depositing a second high-k dielectric layer over the first high-k dielectric layer, wherein the second high-k dielectric layer is formed of a second high-k dielectric material different from the first high-k dielectric material, depositing a dipole film over and contacting a layer selected from the first high-k dielectric layer and the second high-k dielectric layer, performing an annealing process to drive-in a dipole dopant in the dipole film into the layer, removing the dipole film, and forming a gate electrode over the second high-k dielectric layer.
    Type: Application
    Filed: June 9, 2025
    Publication date: October 2, 2025
    Inventors: Te-Yang Lai, Chun-Yen Peng, Sai-Hooi Yeong, Chi On Chui
  • Patent number: 12417918
    Abstract: In an embodiment, a semiconductor device is provided, which includes a first doped gate dielectric layer and a second doped gate dielectric layer, wherein the first doped gate dielectric layer and the second doped gate dielectric layer comprise a high-k material doped with a dipole dopant. The second doped gate dielectric layer has a second concentration of the first dipole dopant. The concentration of the dipole dopant in the first doped gate dielectric layer is greater than the concentration, and the concentration peak of the dipole dopant in the first doped gate dielectric layer is deeper than the concentration peak of the dipole dopant in the second doped gate dielectric layer. A first gate electrode over the first doped gate dielectric layer, and a second gate electrode over the second doped gate dielectric layer, the first gate electrode and the second gate electrode have a same width.
    Type: Grant
    Filed: January 10, 2023
    Date of Patent: September 16, 2025
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Yao-Teng Chuang, Kuei-Lun Lin, Te-Yang Lai, Da-Yuan Lee, Weng Chang, Chi On Chui
  • Publication number: 20250279276
    Abstract: A method for forming a crystalline high-k dielectric layer and controlling the crystalline phase and orientation of the crystal growth of the high-k dielectric layer during an anneal process. The crystalline phase and orientation of the crystal growth of the dielectric layer may be controlled using seeding sections of the dielectric layer serving as nucleation sites and using a capping layer mask during the anneal process. The location of the nucleation sites and the arrangement of the capping layer allow the orientation and phase of the crystal growth of the dielectric layer to be controlled during the anneal process. Based on the dopants and the process controls used the phase can be modified to increase the permittivity and/or the ferroelectric property of the dielectric layer.
    Type: Application
    Filed: May 20, 2025
    Publication date: September 4, 2025
    Inventors: Chun-Yen Peng, Te-Yang Lai, Sai-Hooi Yeong, Chi On Chui
  • Patent number: 12387935
    Abstract: A method includes forming an oxide layer on a semiconductor region, and depositing a first high-k dielectric layer over the oxide layer. The first high-k dielectric layer is formed of a first high-k dielectric material. The method further includes depositing a second high-k dielectric layer over the first high-k dielectric layer, wherein the second high-k dielectric layer is formed of a second high-k dielectric material different from the first high-k dielectric material, depositing a dipole film over and contacting a layer selected from the first high-k dielectric layer and the second high-k dielectric layer, performing an annealing process to drive-in a dipole dopant in the dipole film into the layer, removing the dipole film, and forming a gate electrode over the second high-k dielectric layer.
    Type: Grant
    Filed: May 15, 2024
    Date of Patent: August 12, 2025
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Te-Yang Lai, Chun-Yen Peng, Sai-Hooi Yeong, Chi On Chui
  • Patent number: 12382671
    Abstract: The present disclosure provides a semiconductor device and a method for fabricating a semiconductor device. The semiconductor device includes a substrate, a metal gate layer over the substrate, a channel between a source region and a drain region in the substrate, and a ferroelectric layer, at least a portion of the ferroelectric layer is between the metal gate layer and the substrate, wherein the ferroelectric layer includes hafnium oxide-based material, the hafnium oxide-based material includes a first portion of hafnium oxide with orthorhombic phase, a second portion of hafnium oxide with monoclinic phase, and a third portion of the hafnium oxide with tetragonal phase, wherein a first volume of the first portion is greater than a second volume of the second portion, and the second volume of the second portion is greater than a third volume the third portion.
    Type: Grant
    Filed: July 28, 2023
    Date of Patent: August 5, 2025
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY LTD.
    Inventors: Chun-Yen Peng, Chih-Yu Chang, Bo-Feng Young, Te-Yang Lai, Sai-Hooi Yeong, Chi On Chui
  • Patent number: 12322595
    Abstract: A method for forming a crystalline high-k dielectric layer and controlling the crystalline phase and orientation of the crystal growth of the high-k dielectric layer during an anneal process. The crystalline phase and orientation of the crystal growth of the dielectric layer may be controlled using seeding sections of the dielectric layer serving as nucleation sites and using a capping layer mask during the anneal process. The location of the nucleation sites and the arrangement of the capping layer allow the orientation and phase of the crystal growth of the dielectric layer to be controlled during the anneal process. Based on the dopants and the process controls used the phase can be modified to increase the permittivity and/or the ferroelectric property of the dielectric layer.
    Type: Grant
    Filed: June 10, 2024
    Date of Patent: June 3, 2025
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Chun-Yen Peng, Te-Yang Lai, Sai-Hooi Yeong, Chi On Chui
  • Patent number: 12300738
    Abstract: The present disclosure provides a semiconductor device and a method for forming a semiconductor device. The semiconductor device includes a substrate, and a first gate dielectric stack over the substrate, wherein the first gate dielectric stack includes a first ferroelectric layer, and a first dielectric layer coupled to the first ferroelectric layer, wherein the first ferroelectric layer includes a first portion made of a ferroelectric material in orthorhombic phase, a second portion made of the ferroelectric material in monoclinic phase, and a third portion made of the ferroelectric material in tetragonal phase, wherein a total volume of the second portion is greater than a total volume of the first portion, and the total volume of the first portion is greater than a total volume of the third portion.
    Type: Grant
    Filed: November 6, 2023
    Date of Patent: May 13, 2025
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY LTD.
    Inventors: Chun-Yen Peng, Te-Yang Lai, Bo-Feng Young, Chih-Yu Chang, Sai-Hooi Yeong, Chi On Chui