Abstract: An end winding support segment for a generator rotor includes a support segment body with a curved inner surface configured to be adjacent to a rotor shaft, a winding support arm extending radially outward from the support segment body, and an orifice extending from the curved inner surface of the support to an exterior surface of the support adjacent the winding support arm with the orifice configured to transfer lubricant from a surface of the rotor shaft to a winding located on the winding support arm.

Abstract: A rotor for a permanent magnet generator includes a rotor body extending between a first end and a second end, having a cylindrical bore and a plurality of flats on an outer peripheral surface. Permanent magnets are positioned at the flats. An outer ring surrounds the permanent magnets and defines an outer diameter. A ratio of the outer diameter to an axial length between the first and second ends is between 3.2 and 3.4. An integrated drive generator and a method are also disclosed.

Abstract: A wear ring for use in an integrated drive generator has a cylindrical body defining an axis and having a tab extending radially outwardly of an outer cylindrical surface of the cylindrical body. The tab has a radially outer point. A ratio of a first radius to the outer cylindrical surface from the axis to a second radius extending to the radially outer point from the axis is between 0.90 and 0.95. An integrated drive generator and a method are also disclosed.

Abstract: A disconnect plunger for use in an integrated drive generator includes a plunger body extending between a first end and a second end. A cam surface is formed on the second end, and has a cylindrical cam portion extending across the second end. The cylindrical cam portion has a location formed at a radius about a point spaced beyond the second end relative to the first end. A first distance is defined from a second end facing surface of a cylindrical guide portion positioned intermediate first and second end. A ratio of the first radius to the first distance is between 0.15 and 0.30. The point is spaced in a direction perpendicular to a center axis of the plunger body, and measured from the center axis by a second distance. A ratio of the second distance to the first radius is between 0.25 and 0.40. An integrated drive generator and a method of replacing a disconnect shaft are also disclosed.

Abstract: A terminal block cover for use in an integrated drive generator has a body having a closed outer face and extending to an open inner face, and having an open side and a closed side. There are four connection channels for receiving electric connections for each of three phases of power and a neutral, and they extend from the closed side to the open side. There are spacing channels formed between adjacent ones of each of the four connection channels, with the spacing channels being formed by two spaced ribs with an interior space. An integrated drive generator and a method are also disclosed.

Abstract: A scavenge/charge pump drive gear for use in an integrated drive generator has a gear body extending between a first end and a second end and having a disc extending radially outwardly. A boss extends from the disc toward the second end. There are outer gear teeth outwardly of an outer diameter of the disc. The outer gear teeth have a unique gear tooth profile with roll angles A, B, C, and D. An integrated drive generator and a method are also disclosed.

Abstract: A governor and inversion pump drive gear for an integrated drive generator has a gear body extending from a first end to a second end. There is an enlarged disc between the first and second ends. A boss extends from the enlarged disc toward the second end and has an internal bore with spline teeth. The enlarged disc has input gear teeth at an outer periphery. A shaft portion extends from the disc to the first end. A flange is formed at a location intermediate the first end and the enlarged disc. The inner gear teeth and the drive gear teeth have unique tooth profiles. An integrated dive generator and a method are also disclosed.

Abstract: A pump sleeve for an inversion pump in an integrated drive generator has a pump sleeve body extending between a first end and a second end, the first end being at a location adjacent an enlarged endplate. The body extends to the second end with a generally cylindrical body portion having a bore of an inner diameter from the first end to the second end, and between the first and second ends for a distance. A ratio of the first distance to the inner diameter being is 1.8 and 2.0. In addition, an integrated drive generator is disclosed as is a method of replacing an accessory drive gear in an integrated drive generator.

Abstract: A fixed wobbler of a hydraulic unit includes a body having a first end and an opposite second end, the first end defining a first surface, and the second end defining a second surface oriented at an angle relative to the first surface, the body having an outer diameter and an inner wall defining an inner diameter, wherein the outer diameter is approximately 2.1655+0.0000?0.0007 inches (5.5004+0.000?0.0018 cm), and wherein the inner diameter is approximately 1.043±0.003 inches (2.6492±0.0076 cm).

Abstract: A trim ring gear for use in an integrated drive generator has a ring gear body extending between a first end and a second end. Outer gear teeth are formed on an outer surface, and inner gear teeth are formed on an inner surface. The outer tooth roll angle at A is between 16.0 and 17.5°, at B is between 17.5 and 190°, at C is between 22.0 and 23.5°, and at D is between 23.0 and 24.5°. The inner tooth roll angle at A is between 31.5 and 33.0°, at B is between 30.0 and 31.5°, at C is between 25.5 and 27.0°, and at D is between 24.0 and 25.5°. An integrated drive generator, and a method of replacing the trim ring gear are also disclosed and claimed.

Abstract: A disconnect shaft for use in an integrated drive generator longitudinally extending between a first end and a second end having a plurality of gear teeth extending longitudinally from a first face disposed at the first end. A cam ledge is at an intermediate location between the first end and the second end. An annular cavity is defined between an inner surface of an inner bore of the disconnect shaft and an outer surface of a radially inner portion of the disconnect shaft. A generator and a method are also disclosed.

Abstract: A seal plate body has a first the zone including three bolt hole ears and an oil passage ear. A second zone includes four bolt hole ears. A third zone includes six bolt ears and one alignment pin ear. A fourth zone has three bolt hole ears. A fifth zone includes five bolt hole ears and one oil passage ear. A sixth zone includes three bolt hole ears and one alignment pin ear. Each of the bolt hole ears includes a bolt hole, and each of the oil passage ears includes an oil passage hole. An integrated drive generator and a method are also disclosed.

Abstract: A cylinder block for use in an integrated drive generator has a shaft portion with a relatively small outer diameter and a cylindrical body portion having a larger outer diameter than the shaft portion, and said cylindrical body portion formed with a plurality of piston chambers, said cylindrical body portion extending from a first end to a second end, said second end being provided with cylindrical ports leading into said piston chambers and said cylindrical ports having a third end and a fourth end wherein a ratio of a first distance from said first end to said fourth end to a second distance from said first end to said second end being between 0.91 and 0.93. A generator and a method are also described.

Abstract: An accessory drive gear for use in the integrated drive generator includes a gear body extending between a first end and a second end and having a plurality of gear teeth at a radially outer surface adjacent the first end, and the gear teeth having a gear tooth profile, with roll angles A, B, C, and D, and the roll angle at A being between 17.0 and 18.5°, the roll angle at B being between 20.0 and 21.5°, the roll angle at C being between 29.5 and 31.0°, and the roll angle at D being between 32.5 and 34.0°. In addition, an integrated drive generator is disclosed as is a method of replacing an accessory drive gear in an integrated drive generator.

Abstract: A shoreline protection and bank stabilization system and method are provided that creates a living shoreline suitable for a variety of soils and wave energy conditions. A combination of recycled plastic matrix layers of geo-synthetic recycled plastic matrix sheets is employed, including matrix sheets that are planted during installation and those that contain pre-grown vegetation. The sheets are secured on a newly constructed or existing levee, earthen berm or earthen terrace. When installed, the system protects and stabilizes banks and shorelines with a variety of soils including loose organics. The system also stabilizes and protects banks and shorelines from a variety of wave energy environments including open water wave action in coastal waters throughout the United States and internationally, but especially in the coastal environment of Louisiana and the Gulf Coast.

Abstract: A shoreline protection and bank stabilization system and method are provided that creates a living shoreline suitable for a variety of soils and wave energy conditions. A combination of recycled plastic matrix layers of geo-synthetic recycled plastic matrix sheets is employed, including matrix sheets that are planted during installation and those that contain pre-grown vegetation. The sheets are secured on a newly constructed or existing levee, earthen berm or earthen terrace. When installed, the system protects and stabilizes banks and shorelines with a variety of soils including loose organics. The system also stabilizes and protects banks and shorelines from a variety of wave energy environments including open water wave action in coastal waters throughout the United States and internationally, but especially in the coastal environment of Louisiana and the Gulf Coast.

Abstract: A drive gear has a gear hub with a ledge. A plurality of gear teeth are formed at an outer periphery of the ledge, and centered about a central axis. A mount structure extends axially away from the ledge. A first distance is defined between axial ends of the gear teeth. A second distance is defined between ends of the gear hub. A ratio of the first distance to the second distance is between 0.52 and 0.54. An oil pump, a rotating portion for an electrical generator, and a generator are also disclosed. An oil pump, a rotating portion for an electrical generator, and a generator are also disclosed.

Abstract: A driven gear includes a radially outwardly extending flange. The radially outwardly extending flange extends along an axial distance defined along a center axis of the flange. The flange merges into a generally conical portion which, in turn, extends radially inwardly to a hub. The hub extends to a remote end. A first distance defined between the remote end of the hub and an end of the flange faces the remote end. A second distance is defined between ends of the flange, with gear teeth formed at an outer periphery. A ratio of the first distance to the second distance is between 2.54 and 2.82. An oil pump, a rotating portion for an electrical generator, and a generator are also disclosed.

Abstract: A wedge for use in a generator rotor includes a wedge body having a generally triangular cross-section with a first side, second side and third side with the third side being at a 90 degree angle to the second side and equal in length to the second side. The wedge also includes a first contact surface adjacent to the second side at an interface between the first side and the second side, a second contact surface adjacent to the third side at an interface between the first side and the third side, a first tab extending outward from the first contact surface at a location between the first contact surface and the first side, and a second tab extending outward from the second contact surface at a location between the second contact surface and the second side with the second tab having an equal height to the first tab.

Abstract: An end winding support segment for a generator rotor includes a support segment body with a curved inner surface configured to be adjacent to a rotor shaft, a winding support arm extending radially outward from the support segment body, and an orifice extending from the curved inner surface of the support to an exterior surface of the support adjacent the winding support arm with the orifice configured to transfer lubricant from a surface of the rotor shaft to a winding located on the winding support arm.