Patents by Inventor Tensei SATO

Tensei SATO has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12191178
    Abstract: A semiconductor manufacturing apparatus including: a first device; a first calculation circuit that calculates one or more feature quantities of the first device from detected physical quantities; and a failure prediction circuit that determines a portion of model data with a minimum deviation between the measured feature quantities vector comprising the measured one or more feature quantities and a feature quantities vector comprising one or more feature quantities at each time in the plurality of pieces of model data, and calculates a predicted time until failure from a difference between the failure time point in the determined piece of model data and a point in time in the determined piece of model data at which the deviation between the measured feature quantities vector and the feature quantities vector at each time of the plurality of portions of model data is the minimum; and stops the receiving of a new substrate to prevent an introduction of defects on the new substrate.
    Type: Grant
    Filed: February 28, 2022
    Date of Patent: January 7, 2025
    Assignee: EBARA CORPORATION
    Inventors: Jumpei Fujikata, Yuji Araki, Tensei Sato, Ryuya Koizumi
  • Publication number: 20240192075
    Abstract: There is provided a method of detecting a leakage of a substrate holder in an apparatus for plating. The method of detecting the leakage comprises: placing the substrate holder that holds a substrate, into a tank that is filled with a liquid; supplying a gas into an internal space of the substrate holder that seals an outer circumferential portion of the substrate; and taking an image of the liquid surrounding the substrate holder in a state that the internal space of the substrate holder is pressurized by the gas and analyzing one or a plurality of taken images to determine presence or absence of gas bubbles in the liquid and thereby detect a leakage of the substrate holder.
    Type: Application
    Filed: October 25, 2023
    Publication date: June 13, 2024
    Inventors: Yosuke NAGASAWA, Tensei SATO, Ryuya KOIZUMI
  • Publication number: 20240145277
    Abstract: The present invention correctly identifies the size and shape of a substrate in order to avoid damage to a substrate holder and wasteful disposal of a substrate. Provided is a semiconductor manufacturing device for processing a rectangular substrate.
    Type: Application
    Filed: March 3, 2022
    Publication date: May 2, 2024
    Inventors: Yosuke NAGASAWA, Tensei SATO, Hideki WAKABAYASHI
  • Patent number: 11866842
    Abstract: In a plating apparatus, a short circuit of a wiring between a rectifier and a plating device is detected without using a substrate in vain. In the plating apparatus that supplies a current from the rectifier to the substrate to plate the substrate, a short circuit detection method includes a step of outputting a current with a predetermined current value from the rectifier, in a state where the substrate and a substrate holder holding the substrate are not electrically connected to the rectifier, a step of acquiring an output voltage value of the rectifier, a step of comparing the output voltage value with a predetermined reference voltage value, and a step of determining that a short circuit occurs in a circuit for connecting the rectifier and the substrate, in a case where the output voltage value is lower than the reference voltage value.
    Type: Grant
    Filed: December 10, 2021
    Date of Patent: January 9, 2024
    Assignee: EBARA CORPORATION
    Inventors: Hideki Wakabayashi, Tensei Sato, Kazuma Ideguchi
  • Publication number: 20230203702
    Abstract: The present disclosure provides a plating apparatus that can determine an acceleration at the time of an inappropriate deceleration of a transfer device that may cause contact between a substrate holder and a processing tank, a control method for a plating apparatus, and a storage medium storing a program.
    Type: Application
    Filed: December 19, 2022
    Publication date: June 29, 2023
    Inventors: Yosuke NAGASAWA, Tensei SATO, Hideki WAKABAYASHI
  • Publication number: 20230203701
    Abstract: Uniformity in plated film thickness in a plating apparatus is improved. A plating apparatus for plating a substrate by making electric current flow from an anode to the substrate is provided. The plating apparatus comprises: plural anode-side electric wires which are electrically connected to the anode via plural electric contacts on the anode; plural substrate-side electric wires which are electrically connected to the substrate via plural electric contacts on the substrate; plural variable resistors positioned, in at least one of the anode side and the substrate side, in middle positions in the plural anode-side electric wires or the plural substrate-side electric wires; and a controller constructed to adjust each of resistance values of the plural variable resistors.
    Type: Application
    Filed: November 3, 2022
    Publication date: June 29, 2023
    Inventors: Ryuya KOIZUMI, Mizuki NAGAI, Tensei SATO
  • Patent number: 11661669
    Abstract: Provided is a technique configured to cause a first actual operation to be started in a short time when the actual operation of a substrate processing component group is performed a plurality of times. A substrate processing system 10 includes a substrate processing apparatus 11 having a substrate processing component group 20 and a controller 40. The substrate processing component group 20 is configured to perform a test operation and an actual operation. The substrate processing component group 20 has a first substrate processing component and a second substrate processing component. When the actual operation is performed a plurality of times, the controller 40 causes the first substrate processing component to perform the test operation and causes the actual operation of the first substrate processing component to be started after completion of the test operation of the first substrate processing component.
    Type: Grant
    Filed: July 14, 2021
    Date of Patent: May 30, 2023
    Assignee: EBARA CORPORATION
    Inventors: Kazuma Ideguchi, Shugo Midorikawa, Yosuke Nagasawa, Tensei Sato, Hideki Wakabayashi
  • Publication number: 20220228286
    Abstract: In a plating apparatus, a short circuit of a wiring between a rectifier and a plating device is detected without using a substrate in vain. In the plating apparatus that supplies a current from the rectifier to the substrate to plate the substrate, a short circuit detection method includes a step of outputting a current with a predetermined current value from the rectifier, in a state where the substrate and a substrate holder holding the substrate are not electrically connected to the rectifier, a step of acquiring an output voltage value of the rectifier, a step of comparing the output voltage value with a predetermined reference voltage value, and a step of determining that a short circuit occurs in a circuit for connecting the rectifier and the substrate, in a case where the output voltage value is lower than the reference voltage value.
    Type: Application
    Filed: December 10, 2021
    Publication date: July 21, 2022
    Inventors: Hideki Wakabayashi, Tensei Sato, Kazuma Ideguchi
  • Publication number: 20220181180
    Abstract: A semiconductor manufacturing apparatus including: a first device; one or more sensors; a first calculation circuit that calculates one or more feature quantities of the first device from the detected physical quantities; and a failure prediction circuit that compares the one or more feature quantities with a plurality of pieces of model data of a temporal change in one or more feature quantities until the first device fails, decides a piece of model data with the minimum difference from the calculated one or more feature quantities among the plurality of pieces of model data, calculates predicted failure time from a difference between a failure point in time and a point in time at which a difference from the calculated one or more feature quantities is the minimum in the piece of model data.
    Type: Application
    Filed: February 28, 2022
    Publication date: June 9, 2022
    Inventors: Jumpei Fujikata, Yuji Araki, Tensei Sato, Ryuya Koizumi
  • Patent number: 11315812
    Abstract: Provided is a semiconductor manufacturing apparatus, comprising: a first device; one or more sensors that detect physical quantities indicating a state of the first device; a first calculation circuit that calculates one or more feature quantities of the first device from the detected physical quantities; and a failure prediction circuit that monitors a temporal change in the one or more feature quantities calculated in the first calculation circuit, and stops receiving a new substrate when a duration for which a degree of deviation of the one or more feature quantities from those at a normal time is increasing exceeds a first time, and/or when a number of increases and decreases per unit time in the degree of deviation of the one or more feature quantities from those at the normal time exceeds a first number.
    Type: Grant
    Filed: April 4, 2018
    Date of Patent: April 26, 2022
    Assignee: EBARA CORPORATION
    Inventors: Jumpei Fujikata, Yuji Araki, Tensei Sato, Ryuya Koizumi
  • Publication number: 20220033989
    Abstract: Provided is a technique configured to cause a first actual operation to be started in a short time when the actual operation of a substrate processing component group is performed a plurality of times. A substrate processing system 10 includes a substrate processing apparatus 11 having a substrate processing component group 20 and a controller 40. The substrate processing component group 20 is configured to perform a test operation and an actual operation. The substrate processing component group 20 has a first substrate processing component and a second substrate processing component. When the actual operation is performed a plurality of times, the controller 40 causes the first substrate processing component to perform the test operation and causes the actual operation of the first substrate processing component to be started after completion of the test operation of the first substrate processing component.
    Type: Application
    Filed: July 14, 2021
    Publication date: February 3, 2022
    Inventors: Kazuma Ideguchi, Shugo Midorikawa, Yosuke Nagasawa, Tensei Sato, Hideki Wakabayashi
  • Publication number: 20180294174
    Abstract: A semiconductor manufacturing apparatus including: a first device; one or more sensors; a first calculation circuit that calculates one or more feature quantities of the first device from the detected physical quantities; and a failure prediction circuit that compares the one or more feature quantities with a plurality of pieces of model data of a temporal change in one or more feature quantities until the first device fails, decides a piece of model data with the minimum difference from the calculated one or more feature quantities among the plurality of pieces of model data, calculates predicted failure time from a difference between a failure point in time and a point in time at which a difference from the calculated one or more feature quantities is the minimum in the piece of model data.
    Type: Application
    Filed: April 4, 2018
    Publication date: October 11, 2018
    Inventors: Jumpei FUJIKATA, Yuji ARAKI, Tensei SATO, Ryuya KOIZUMI