Patents by Inventor Teppei Satoh
Teppei Satoh has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
-
Patent number: 10923256Abstract: To provide an R-T-B based sintered magnet including R: 27.5 to 34.0% by mass, RH: 2 to 10% by mass, B: 0.89 to 0.95% by mass, Ti: 0.1 to 0.2% by mass, Ga: 0.3 to 0.7% by mass, Cu: 0.07 to 0.50% by mass, Al: 0.05 to 0.50% by mass, M (M is Nb and/or Zr): 0 to 0.3% by mass, balance T, and inevitable impurities, the following inequality expressions (1), (2), and (3) being satisfied: [T]?72.3([B]?0.45[Ti])>0??(1) ([T]?72.3([B]?0.45[Ti]))/55.85<13[Ga]/69.72??(2) [Ga]?[Cu]??(3).Type: GrantFiled: June 17, 2016Date of Patent: February 16, 2021Assignee: HITACHI METALS, LTD.Inventors: Teppei Satoh, Futoshi Kuniyoshi, Rintaro Ishii, Takeshi Nishiuchi, Noriyuki Nozawa
-
Patent number: 10847290Abstract: To provide an R-T-B based sintered magnet having high Br and high HcJ while suppressing the content of Dy. Disclosed is an R-T-B based sintered magnet represented by the formula: uRwBxGayCuzAlqM(balance)T, where R is composed of light rare-earth element(s) RL and heavy rare-earth element(s) RH, RL is Nd and/or Pr, RH is Dy and/or Tb, T is Fe, and 10% by mass or less of Fe is capable of being replaced with Co, M is Nb and/or Zr, inevitable impurities being included, and u, w, x, y, z and q are expressed in terms of % by mass; RH accounts for 5% by mass or less of the R-T-B based sintered magnet, 0.4?x?1.0, 0.07?y?1.0, 0.05?z?0.5, 0?q?0.1, and 0.100?y/(x+y)?0.340; v=u?(6?+10?+8?), where the amount of oxygen (% by mass) is ?, the amount of nitrogen (% by mass) is ?, and the amount of carbon (% by mass) is ?; and v and w satisfy the following inequality expressions: v?32.0, 0.84?w?0.93, and ?12.5w+38.75?v??62.5w+86.125.Type: GrantFiled: August 11, 2014Date of Patent: November 24, 2020Assignee: HITACHI METALS, LTD.Inventors: Takeshi Nishiuchi, Takayuki Kanda, Rintaro Ishii, Futoshi Kuniyoshi, Teppei Satoh
-
Patent number: 10658108Abstract: Disclosed is a method for producing a magnet, including a step of preparing a magnet represented by the formula: uRwBxGayCuzAlqM(balance)T, where RH is 5% or less, 0.20?x?0.70, 0.07?y?0.2, 0.05?z?0.5, 0?q?0.1; when 0.40?x?0.70, v and w satisfy the following inequality expressions: 50w?18.5?v?50w?14, and ?12.5w+38.75?v??62.5w+86.125; and, when 0.20?x?0.40, v and w satisfy the following inequality expressions: 50w?18.5?v?50w?15.5 and ?12.5w+39.125?v??62.5w+86.125, and x satisfy the following inequality expression: ?(62.5w+v ?81.625)/15+0.5?x??(62.5w+v?81.625)/15+0.8; a high-temperature heat treatment step of heating the magnet to a temperature of 730° C. or higher and 1,020° C. or lower, and then cooling to 300° C. at a cooling rate of 20° C./min; and a low-temperature heat treatment step of heating the magnet to a temperature of 440° C. or higher and 550° C. or lower.Type: GrantFiled: September 1, 2014Date of Patent: May 19, 2020Assignee: HITACHI METALS, LTD.Inventors: Ryouichi Yamagata, Rintaro Ishii, Futoshi Kuniyoshi, Teppei Satoh
-
Patent number: 10446306Abstract: A method for manufacturing an R-T-B based sintered magnet includes: 1) a step of preparing an R-T-B based sintered magnet material by sintering a molded body, the sintered magnet material having a particular composition and satisfying inequality expressions (1) and (2); 2) a high-temperature heat treatment step of heating the sintered magnet material to a heating temperature of 730° C. to 1,020° C. and then cooling the sintered magnet material to 300° C. at a cooling rate of 5° C./min or more; and 3) a low-temperature heat treatment step of heating the sintered magnet material after the high-temperature heat treatment step to 440° C. to 550° C.: [T]?72.3[B]>0??(1) ([T]?72.3[B])/55.85<13[Ga]/69.72??(2) where [T] is a T content in percent by mass, [B] is a B content in percent by mass, and [Ga] is a Ga content in percent by mass.Type: GrantFiled: August 31, 2015Date of Patent: October 15, 2019Assignee: HITACHI METALS, LTD.Inventors: Teppei Satoh, Futoshi Kuniyoshi, Rintaro Ishii, Ryouichi Yamagata
-
Patent number: 10388442Abstract: To provide an R-T-B based sintered magnet having high Br and high HcJ while suppressing the content of Dy, and a method for producing the same. Disclosed is an R-T-B based sintered magnet represented by the formula: uRwBxGayCuzAlqMT, where 0.20?x?0.70, 0.07?y?0.2, 0.05?z?0.5, 0?q?0.1; v=u?(6?+10?+8?), where the amount of oxygen (% by mass) is ?, the amount of nitrogen (% by mass) is ?, and the amount of carbon (% by mass) is ?; when 0.40?x?0.70, v and w satisfy the following inequality expressions: 50w?18.5?v?50w?14, and ?12.5w+38.75?v??62.5w+86.125; and, when 0.20?x?0.40, v and w satisfy the following inequality expressions: 50w?18.5?v?50w?15.5 and ?12.5w+39.125?v??62.5w+86.125, and x satisfy the following inequality expression: ?(62.5w+v?81.625)/15+0.5?x??(62.5w+v?81.625)/15+0.8.Type: GrantFiled: August 11, 2014Date of Patent: August 20, 2019Assignee: HITACHI METALS, LTD.Inventors: Rintaro Ishii, Futoshi Kuniyoshi, Teppei Satoh
-
Patent number: 10242781Abstract: A method for manufacturing an R-T-B based sintered magnet includes: 1) a step of preparing an R-T-B based sintered magnet material by sintering a molded body at a temperature of 1,000° C. or higher and 1,100° C. or lower, and then performing (a) temperature dropping to 500° C. at 10° C./min or less, or (b) temperature dropping to 500° C. at 10° C./min or less after performing a first heat treatment of holding at a first heat treatment temperature of 800° C. or higher and 950° C. or lower, the R-T-B based sintered magnet material satisfying compositional requirements; and 2) a heat treatment step of performing a second heat treatment by heating the R-T-B based sintered magnet material to a second heat treatment temperature of 650° C. or higher and 750° C. or lower, and then cooling the R-T-B based sintered magnet material to 400° C. at 5° C./min or more.Type: GrantFiled: December 16, 2016Date of Patent: March 26, 2019Assignee: HITACHI METALS, LTD.Inventors: Teppei Satoh, Futoshi Kuniyoshi, Rintaro Ishii
-
Publication number: 20180182518Abstract: To provide an R-T-B based sintered magnet including R: 27.5 to 34.0% by mass, RH: 2 to 10% by mass, B: 0.89 to 0.95% by mass, Ti: 0.1 to 0.2% by mass, Ga: 0.3 to 0.7% by mass, Cu: 0.07 to 0.50% by mass, Al: 0.05 to 0.50% by mass, M (M is Nb and/or Zr): 0 to 0.3% by mass, balance T, and inevitable impurities, the following inequality expressions (1), (2), and (3) being satisfied: [T]?72.3([B]?0.45[Ti])>0??(1) ([T]?72.3([B]?0.45[Ti]))/55.85<13[Ga]/69.Type: ApplicationFiled: June 17, 2016Publication date: June 28, 2018Applicant: HITACHI METALS, LTD.Inventors: Teppei SATOH, Futoshi KUNIYOSHI, Rintaro ISHII, Takeshi NISHIUCHI, Noriyuki NOZAWA
-
Publication number: 20180130580Abstract: A method for manufacturing an R-T-B based sintered magnet includes: 1) a step of preparing an R-T-B based sintered magnet material by sintering a molded body at a temperature of 1,000° C. or higher and 1,100° C. or lower, and then performing (a) temperature dropping to 500° C. at 10° C./min or less, or (b) temperature dropping to 500° C. at 10° C./min or less after performing a first heat treatment of holding at a first heat treatment temperature of 800° C. or higher and 950° C. or lower, the R-T-B based sintered magnet material satisfying compositional requirements; and 2) a heat treatment step of performing a second heat treatment by heating the R-T-B based sintered magnet material to a second heat treatment temperature of 650° C. or higher and 750° C. or lower, and then cooling the R-T-B based sintered magnet material to 400° C. at 5° C./min or more.Type: ApplicationFiled: December 16, 2016Publication date: May 10, 2018Applicant: HITACHI METALS, LTD.Inventors: Teppei SATOH, Futoshi KUNIYOSHI, Rintaro ISHII
-
Publication number: 20170256344Abstract: A method for manufacturing an R-T-B based sintered magnet includes: 1) a step of preparing an R-T-B based sintered magnet material by sintering a molded body, the sintered magnet material having a particular composition and satisfying inequality expressions (1) and (2); 2) a high-temperature heat treatment step of heating the sintered magnet material to a heating temperature of 730° C. to 1,020° C. and then cooling the sintered magnet material to 300° C. at a cooling rate of 5° C./min or more; and 3) a low-temperature heat treatment step of heating the sintered magnet material after the high-temperature heat treatment step to 440° C. to 550° C.: [T]?72.3[B]>0??(1) ([T]?72.3[B])/55.85<13[Ga]/69.72??(2) where [T] is a T content in percent by mass, [B] is a B content in percent by mass, and [Ga] is a Ga content in percent by mass.Type: ApplicationFiled: August 31, 2015Publication date: September 7, 2017Applicant: HITACHI METALS, LTD.Inventors: Teppei SATOH, Futoshi KUNIYOSHI, Rintaro ISHII, Ryouichi YAMAGATA
-
Publication number: 20160284468Abstract: Disclosed is a method for producing a magnet, including a step of preparing a magnet represented by the formula: uRwBxGayCuzAlqM(balance)T, where RH is 5% or less, 0.20?x?0.70, 0.07?y?0.2, 0.05?z?0.5, 0?q?0.1; when 0.40?x?0.70, v and w satisfy the following inequality expressions: 50w?18.5?v?50w?14, and ?12.5w+38.75?v??62.5w+86.125; and, when 0.20?x?0.40, v and w satisfy the following inequality expressions: 50w?18.5?v?50w?15.5 and ?12.5w+39.125?v??62.5w+86.125, and x satisfy the following inequality expression: ?(62.5w+v ?81.625)/15+0.5?x??(62.5w+v?81.625)/15+0.8; a high-temperature heat treatment step of heating the magnet to a temperature of 730° C. or higher and 1,020° C. or lower, and then cooling to 300° C. at a cooling rate of 20° C./min; and a low-temperature heat treatment step of heating the magnet to a temperature of 440° C. or higher and 550° C. or lower.Type: ApplicationFiled: September 1, 2014Publication date: September 29, 2016Applicant: HITACHI METALS, LTD.Inventors: Ryouichi YAMAGATA, Rintaro ISHII, Futoshi KUNIYOSHI, Teppei SATOH
-
Publication number: 20160189838Abstract: To provide an R-T-B based sintered magnet having high Br and high HcJ while suppressing the content of Dy. Disclosed is an R-T-B based sintered magnet represented by the formula: uRwBxGayCuzAlqM(balance)T, where R is composed of light rare-earth element(s) RL and heavy rare-earth element(s) RH, RL is Nd and/or Pr, RH is Dy and/or Tb, T is Fe, and 10% by mass or less of Fe is capable of being replaced with Co, M is Nb and/or Zr, inevitable impurities being included, and u, w, x, y, z and q are expressed in terms of % by mass; RH accounts for 5% by mass or less of the R-T-B based sintered magnet, 0.4?x?1.0, 0.07?y?1.0, 0.05?z?0.5, 0?q?0.1, and 0.100?y/(x+y)?0.340; v=u?(6?+10?+8?), where the amount of oxygen (% by mass) is ?, the amount of nitrogen (% by mass) is ?, and the amount of carbon (% by mass) is ?; and v and w satisfy the following inequality expressions: v?32.0, 0.84?w?0.93, and ?12.5w+38.75?v??62.5w+86.125.Type: ApplicationFiled: August 11, 2014Publication date: June 30, 2016Applicant: HITACHI METALS, LTD.Inventors: Takeshi NISHIUCHI, Takayuki KANDA, Rintaro ISHII, Futoshi KUNIYOSHI, Teppei SATOH
-
Publication number: 20160189837Abstract: To provide an R-T-B based sintered magnet having high Br and high HcJ while suppressing the content of Dy, and a method for producing the same. Disclosed is an R-T-B based sintered magnet represented by the formula: uRwBxGayCuzAlqMT, where 0.20?x?0.70, 0.07?y?0.2, 0.05?z?0.5, 0?q?0.1; v=u?(6?+10?+8?), where the amount of oxygen (% by mass) is ?, the amount of nitrogen (% by mass) is ?, and the amount of carbon (% by mass) is ?; when 0.40?x?0.70, v and w satisfy the following inequality expressions: 50w?18.5?v?50w?14, and ?12.5w+38.75?v??62.5w+86.125; and, when 0.20?x<0.40, v and w satisfy the following inequality expressions: 50w?18.5?v?50w?15.5 and ?12.5w+39.125?v??62.5w+86.125, and x satisfy the following inequality expression: ?(62.5w+v?81.625)/15+0.5?x??(62.5w+v?81.625)/15+0.8.Type: ApplicationFiled: August 11, 2014Publication date: June 30, 2016Applicant: HITACHI METALS, LTD.Inventors: Rintaro ISHII, Futoshi KUNIYOSHI, Teppei SATOH
-
Patent number: 7179337Abstract: The invention provides a method for preparing a soft magnetic material which meets demands for low iron loss, high density, high strength and high productivity. The method comprises a surface oxidation step of forming oxide films on the surfaces of a soft magnetic powder, a step of preparing a molding compound of the soft magnetic powder by mixing a soft magnetic powder and a binder with a predetermined blending ratio, a press molding step of press-molding the molding compound of the soft magnetic powder into a predetermined shape, and a sintering step of sintering the press-molded soft magnetic powder to produce a soft magnetic material, wherein a millimeter wave sintering apparatus or a discharge plasma sintering apparatus is used as a heating means in the surface oxidation step or in the sintering step.Type: GrantFiled: October 17, 2003Date of Patent: February 20, 2007Assignee: Denso CorporationInventors: Yasuyoshi Suzuki, Yurio Nomura, Yoshiaki Nishijima, Shoji Miyake, Yukio Makino, Teppei Satoh
-
Publication number: 20040086412Abstract: The invention provides a method for preparing a soft magnetic material which meets demands for low iron loss, high density, high strength and high productivity. The method comprises a surface oxidation step of forming oxide films on the surfaces of a soft magnetic powder, a step of preparing a molding compound of the soft magnetic powder by mixing a soft magnetic powder and a binder with a predetermined blending ratio, a press molding step of press-molding the molding compound of the soft magnetic powder into a predetermined shape, and a sintering step of sintering the press-molded soft magnetic powder to produce a soft magnetic material, wherein a millimeter wave sintering apparatus or a discharge plasma sintering apparatus is used as a heating means in the surface oxidation step or in the sintering step.Type: ApplicationFiled: October 17, 2003Publication date: May 6, 2004Inventors: Yasuyoshi Suzuki, Yurio Nomura, Yoshiaki Nishijima, Shoji Miyake, Yukio Makino, Teppei Satoh