Abstract: A circuit interrupter including separable main contacts, an operating mechanism interconnected with the contacts, and a housing in which the contacts and the operating mechanism are disposed. The housing includes a cover positioned on top of a base, the cover including first contact surfaces for contacting and mating with second contact surfaces of the base. The cover also includes a contact region. The operating mechanism includes a support member that is situated within the base and which has an upper surface with a raised region. The raised region is positioned to make contact with and pierce into the contact region before the first contact surfaces fully mate with the second contact surfaces.

Abstract: A circuit interrupter including a housing, separable main contacts disposed in the housing, and an operating mechanism disposed in the housing and interconnected with the contacts. The operating mechanism includes a handle having a base into which is formed a channel. The base includes a compressible protrusion that is disposed within the channel. The operating mechanism further includes a handle assembly having a platform that inserts into the channel of the base. The platform includes an indent that mates with the protrusion.

Abstract: A circuit interrupter including a housing, separable main contacts disposed in the housing, and an operating mechanism disposed in the housing and interconnected with the contacts. A trip mechanism is disposed in the housing and has an automatic trip assembly that selectively generates a tripping operation which opens the contacts upon a predetermined current threshold. The automatic trip assembly includes a substantially planar bimetal, an electrical terminal, and a magnetic yoke. The bimetal has a first cutout region and a second cutout region on opposite sides thereof which form a neck portion and define a head portion. The head portion is connected to an end of the terminal. The magnetic yoke has a substantially planar portion and two arm portions. The bimetal is positioned substantially parallel with the planar portion with the neck portion positioned between the arm portions.

Abstract: A circuit interrupter including a housing having a cover connected to a base, separable main contacts within the housing, and an operating mechanism within the housing and interconnected with the contacts. A trip mechanism is disposed within the housing and includes a rotatable trip bar assembly that, when selectively rotated, generates a tripping operation. The trip mechanism includes a dual-purpose trip actuator biased upwards and positioned for vertical movement within the housing and having a top portion extending through the cover. The actuator includes a push-to-trip member and an interlock trip member. The trip bar assembly includes a multi-purpose trip member having a push-to-trip actuating region, an interlock trip actuating region, and an accessory trip actuating region. The push-to-trip member contacts the push-to-trip actuating region when the top portion is depressed, causing the trip bar assembly to rotate.

Abstract: A circuit interrupter including a housing, separable main contacts disposed in the housing, and an operating mechanism disposed in the housing and interconnected with the contacts. The housing has a cover securable to a base, with the cover including a downwardly-facing abutment portion. An electrical terminal is releasably disposed within the base and has a tab that abuttingly engages the abutment portion of the cover when the cover is secured to the base. The base also includes channels formed in the sides of the base, and the electrical terminal includes sides that insert into the channels and that include rib portions that frictionally engage the channels upon insertion. The base also includes tapered sides, with the electrical terminal sides being tapered in order to follow or mirror the tapered sides of the base.

Abstract: A circuit interrupter including separable main contacts, an operating mechanism interconnected with the contacts, and a housing in which the contacts and the operating mechanism are disposed. The housing includes a base having a bottom including a break-away region into which a tool may be inserted for breaking off the region for providing internal access to the operating mechanism.

Abstract: A circuit interrupter including a housing, separable main contacts disposed in the housing, and an operating mechanism disposed in the housing and interconnected with the contacts. A trip mechanism is disposed in the housing and includes a rotatable trip bar assembly that, when selectively rotated, generates a tripping operation that causes the contacts to open. The trip mechanism further includes an automatic trip assembly for selectively rotating the trip bar assembly upon a predetermined current threshold. The automatic trip assembly includes a magnetic yoke having two arms with a pivot support on the top of each. Each of the pivot supports includes a pivot surface, and one of the pivot supports includes a rear retaining protrusion adjacent its pivot surface. The other of the pivot supports includes a front retaining member adjacent its pivot surface.

Abstract: A blade suspension assembly for a circuit breaker comprises a pivot pin, a torsion spring, an elongated blade, and a blade carrier. The torsion spring includes a lateral middle section, a pair of end legs disposed on opposite sides of the middle section, and a lateral hole extending therethrough. The blade includes an electrical contact mounted thereto, a lower bearing surface, and a lateral circular aperture. The blade carrier includes first and second pairs of bearing surfaces. To assemble the blade suspension assembly, the torsion spring is placed over the blade with the lateral middle section abutting the lower bearing surface of the blade, with the end legs disposed on opposite sides of the blade, and with the lateral hole in the torsion spring disposed in line with the circular aperture in the blade. Next, the pivot pin is inserted through the lateral hole in the torsion spring and through the circular aperture in the blade.

Abstract: An arc stack for receiving a circuit breaker blade moveable between a closed position and an open position, includes a plurality of arc plates positioned substantially parallel to one another and arranged in a plurality of adjacent groups. Each of the groups includes one or more arc plates having substantially similar respective arc throats formed therein. The respective arc throats progressively decrease in size from group to group along the length of the arc stack in a direction extending away from the closed position of the blade. A connecting support maintains the plurality of arc plates substantially parallel to one another.

Abstract: A handle assembly for a circuit breaker comprises a handle, a handle arm, an inner shield, and an outer shield. The handle includes a base, a shaft, and a first pair of locking members. The shaft extends from an upper surface of the base and the first pair of locking members extend from a lower surface of the base. The handle arm includes a pair of legs and a lateral plate bridging the pair of legs. The pair of legs include a respective second pair of locking members. The second pair of locking members are constructed and arranged to interlock with respective ones of the first pair of locking members so as to lock the handle to the handle arm. The inner and outer shields include respective apertures therein to permit the shields to be disposed over the shaft against the upper surface of the base.

Abstract: An arc stack for receiving a circuit breaker blade moveable between a closed position and an open position, includes a plurality of generally rectangular are plates having substantially similar length and width dimensions and positioned substantially parallel to one another. The straight edges of the arc plates are in line with one another so that the are stack is generally rectangular in shape. The arc plates have respective arc throats formed therein having a plurality of sizes so as to form a longitudinal passageway extending through the arc throats following the arc generated by the blade moving between the closed and open positions. The arc plates include sets of arc plates with the arc plates in each set having identical arc throats. The sets of arc plates are arranged in order of decreasing arc throat size with the set having the largest arc throats being positioned adjacent the circuit breaker blade in the closed position.

Abstract: A latch mechanism for a circuit breaker comprises a pair of longitudinal legs, a lateral section bridging the pair of longitudinal legs, and a longitudinal section extending from the lateral section in an opposite direction relative to the pair of legs. The lateral section includes a lower bearing surface for releasably engaging a cradle of the circuit breaker. The lower bearing surface includes a coined radius for facilitating engagement and disengagement of the cradle. The longitudinal section includes a protrusion for supporting a latch spring. The latch mechanism is manufactured in a single stamping operation, during which the protrusion is formed by cold extrusion.

Abstract: A blade suspension assembly for a circuit breaker includes a first electrical contact, an elongated contact arm having a second electrical contact adjacent a first end of the contact arm, a compression spring, and an elongated lever. The second electrical contact is movable about a first pivot axis between a contacts-closed position and at least one contacts-open position with respect to the first electrical contact. The lever has a first end adjacent a second pivot axis, a second end supported by the compression spring, and a contoured support surface between the first and second ends which supports a second end of the contact arm. The compression spring exerts a force against the second end of the lever so that the contoured support surface biases the second end of the contact arm about the first pivot axis in the contacts-closed position during normal operation and in the contacts-open position in response to the contact arm moving to the contacts-open position.