Abstract: An inlet for an aircraft nacelle may comprise a nanoreinforced polyimide composite lip skin. The nanomaterials may increase thermal conductivity and decrease microcracking in the lip skin. A lip skin for an inlet with an electric heater may comprise a surface layer, an outer composite skin, an electric heater, an inner composite skin, and a thermal barrier coating. A lip skin for an inlet with a pneumatic deicing system may comprise a surface layer, a composite skin, and a thermal barrier coating.

Abstract: Systems and methods for manufacturing laser-perforated nanoreinforced materials are disclosed. A honeycomb core may utilize a perforated top sheet and a microperforated overlay film coupled to the perforated top sheet. The perforated top sheet and/or the microperforated film may include thermally conductive nanomaterials. The perforations in the top sheet and the microperforations in the film may be laser drilled. The nanomaterials may dissipate heat generated by the laser drilling, allowing for increased perforation speeds.

Abstract: Methods are provided for manufacturing a thrust reverser cascade. One of these methods includes providing a first cascade segment and providing a second cascade segment. The first cascade segment includes a first frame rail, a second frame rail and an array of first vane segments laterally between the first and the second frame rails. The second cascade segment includes an array of second vane segments. The second cascade segment is bonded laterally to and between the first and the second frame rails and transversely to the array of first vane segments. In another method, first and second cascade segments are discretely molded. Each of the cascade segments includes an array of vane segments and comprises fiber reinforcement in a polymer matrix. The second cascade segment is bonded to the first cascade segment and is nested into the first cascade segment.

Abstract: An inlet for an aircraft nacelle may comprise a nanoreinforced polyimide composite lip skin. The nanomaterials may increase thermal conductivity and decrease microcracking in the lip skin. A lip skin for an inlet with an electric heater may comprise a surface layer, an outer composite skin, an electric heater, an inner composite skin, and a thermal barrier coating. A lip skin for an inlet with a pneumatic deicing system may comprise a surface layer, a composite skin, and a thermal barrier coating.

Abstract: Systems and methods for manufacturing laser-perforated nanoreinforced materials are disclosed. A honeycomb core may utilize a perforated top sheet and a microperforated overlay film coupled to the perforated top sheet. The perforated top sheet and/or the microperforated film may include thermally conductive nanomaterials. The perforations in the top sheet and the microperforations in the film may be laser drilled. The nanomaterials may dissipate heat generated by the laser drilling, allowing for increased perforation speeds.

Abstract: Methods are provided for manufacturing a thrust reverser cascade. One of these methods includes providing a first cascade segment and providing a second cascade segment. The first cascade segment includes a first frame rail, a second frame rail and an array of first vane segments laterally between the first and the second frame rails. The second cascade segment includes an array of second vane segments. The second cascade segment is bonded laterally to and between the first and the second frame rails and transversely to the array of first vane segments. In another method, first and second cascade segments are discretely molded. Each of the cascade segments includes an array of vane segments and comprises fiber reinforcement in a polymer matrix. The second cascade segment is bonded to the first cascade segment and is nested into the first cascade segment.

Abstract: An inner fixed structure for an aircraft nacelle may comprise a nanoreinforced polyimide composite skin. The nanomaterials may increase thermal conductivity and decrease microcracking in the inner fixed structure. The inner fixed structure may comprise an inner polyimide composite skin, an acoustic core, and an outer polyimide composite skin. The inner fixed structure may be blanketless.

Abstract: Systems and methods for manufacturing laser-perforated nanoreinforced materials are disclosed. A honeycomb core may utilize a perforated top sheet and a microperforated overlay film coupled to the perforated top sheet. The perforated top sheet and/or the microperforated film may include thermally conductive nanomaterials. The perforations in the top sheet and the microperforations in the film may be laser drilled. The nanomaterials may dissipate heat generated by the laser drilling, allowing for increased perforation speeds.