Abstract: Specific AC welding waveforms are utilized to increase the toughness level of austenitic stainless steel above what is achieved using the same welding consumables using standard DC welding waveforms.

Abstract: Specific AC welding waveforms are utilized to increase the toughness level of austenitic stainless steel above what is achieved using the same welding consumables using standard DC welding waveforms.

Abstract: Specific AC welding waveforms are utilized to increase the toughness level of austenitic stainless steel above what is achieved using the same welding consumables using standard DC welding waveforms.

Abstract: A hardfacing alloy for use as a surfacing on metal that are subjected to high thermal and mechanical stresses. The hardfacing alloy includes at least about 7 weight percent chromium, at least about 0.02 weight percent nitrogen, metal sensitization inhibitor, and a majority weight percent iron. The hardfacing alloy includes a low percentage of ferrite.

Abstract: An electric arc welding wire having an outer cylindrical surface and an electrically conductive layer on the surface wherein the layer comprises an alloy of copper with the copper content being about 60% to about 90% by weight of said alloy. Furthermore, the layer can be made thin with a thickness of less than about 0.50 microns while using essentially pure copper.

Abstract: A granular flux having controlled amounts of titanium and boron to facilitate in the formation of a weld metal having a high toughness without requiring refinement of the weld metal by reheating the weld metal, and enabling the slag to be easily removed from the weld bead.

Abstract: A highly basic particle flux for submerged arc welding that produces less than 7 ml/100 gr of diffusible hydrogen in the weld metal, which flux comprises a carbon dioxide containing compound with an effective amount of heat releasable carbon dioxide in the range of 0.5-3.5% by weight of the flux over 10% by weight of a low melting point compound and a binder.

Abstract: An apparatus and method for manufacturing conical tower sections is provided in which a plate member is continuously rolled such that a conical shape is imparted on the tower section. A plate is rolled such that a seam angle is continuously changed to effect a diameter change in the tower section to create conical shape.

Abstract: An electrode to form a hardfacing alloy for use as a surfacing on metal that is subjected to high thermal and mechanical stresses. The electrode includes chromium, a metal sensitization inhibitor, and iron to form a hardfacing alloy.

Abstract: A granular flux having controlled amounts of titanium and boron to facilitate in the formation of a weld metal having a high toughness without requiring refinement of the weld metal by reheating the weld metal, and enabling the slag to be easily removed from the weld bead.

Abstract: Various flux compositions for increasing carbon contents in welds are disclosed. The flux compositions can be provided in a variety of different forms such as in an agglomerated form, fused form, sintered form, or provided as a coating. The fluxes are particularly adapted for use in submerged arc welding processes.

Abstract: An electric arc welding wire having an outer cylindrical surface and an electrically conductive layer on the surface wherein the layer comprises an alloy of copper with the copper content being about 60% to about 90% by weight of said alloy. Furthermore, the layer can be made thin with a thickness of less than about 0.50 microns while using essentially pure copper.

Abstract: A granular flux formulated to reduce copper cracking in a weld bead. The granular flux forms a slag during a welding process that inhibits or prevents migration of molten copper migration through the slag.

Abstract: Methods and systems are disclosed for characterizing a welding consumable, such as flux or an electrode, and/or for comparing two or more welding consumables for use in narrow gap deep groove welding operations, including creating test welds on fixtures having joint grooves of various angles for a given groove depth, followed by controlled standardized non-aggressive slag removal operations, and quantification of the amount of slag remaining in the groove, wherein the welding consumables are each characterized using the same fixtures, welding conditions, workpiece groove depths, groove angles, and removal operations, to construct a set of results, such as a table or rating, by which the individual welding consumables can be rated and/or a determination can be made as to which of two consumables provides superior performance with respect to ease of removal in deep groove welding operations.

Abstract: Methods and systems are disclosed for characterizing a welding consumable, such as flux or an electrode, and/or for comparing two or more welding consumables for use in narrow gap deep groove welding operations, including creating test welds on fixtures having joint grooves of various angles for a given groove depth, followed by controlled standardized non-aggressive slag removal operations, and quantification of the amount of slag remaining in the groove, wherein the welding consumables are each characterized using the same fixtures, welding conditions, workpiece groove depths, groove angles, and removal operations, to construct a set of results, such as a table or rating, by which the individual welding consumables can be rated and/or a determination can be made as to which of two consumables provides superior performance with respect to ease of removal in deep groove welding operations.

Abstract: A highly basic particle flux for submerged arc welding that produces less than 7 ml/100 gr of diffusible hydrogen in the weld metal, which flux comprises a carbon dioxide containing compound with an effective amount of heat releasable carbon dioxide in the range of 0.5-3.5% by weight of the flux over 10% by weight of a low melting point compound and a binder.

Abstract: Large diameter weld wire and methods for forming a large diameter weld wire are provided, in which weld wire is formed and a sinusoidal shape memory is imparted on the wire to enhance feedability and ease of withdrawal from a storage spool or container.

Abstract: An electrode to form a hardfacing alloy for use as a surfacing on metal that is subjected to high thermal and mechanical stresses. The electrode includes chromium, a metal sensitization inhibitor, and iron to form a hardfacing alloy.

Abstract: A hardfacing alloy for use as a surfacing on metal that are subjected to high thermal and mechanical stresses. The hardfacing alloy includes at least about 7 weight percent chromium, at least about 0.02 weight percent nitrogen, metal sensitization inhibitor, and a majority weight percent iron. The hardfacing alloy includes a low percentage of ferrite.

Abstract: An agglomerated submerged arc welding flux which results in low weld metal oxygen and the concomitant high impact values while retaining the good welding characteristics of the lower basicity (acid) fluxes such as welding at higher speeds on various joint configurations with less undercutting and slag entrapment along with good slag removal. The flux contains high percentages of calcium fluoride and aluminum oxide in combination with other ingredients having a limited amount of available oxygen and sufficient acid components to lower the basicity index of the flux below 1.25. Additionally, no potent deoxidizers such as magnesium, titanium or aluminum are required.