Patents by Inventor Teresa P. Karjala

Teresa P. Karjala has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240076458
    Abstract: A process to form a rheology modified composition, the process comprising applying radiation, and optionally heat, to a composition that comprises at least the following component: a) an olefin-based polymer comprising a total unsaturation ?0.20 /1000 C; and wherein the radiation is applied using an electron beam (e-beam) at a dosage selected from 0.1 MRad to 1.5 MRad; and wherein component a is selected from a telechelic polyolefin of the formula A1L1L2A2, an unsaturated polyolefin of the formula A1L1, or an ethylene/alpha-olefin interpolymer. A process to form a rheology modified composition, the process comprising applying heat, and optionally radiation, to a composition that comprises at least the following components: a) an olefin-based polymer, as described above, comprising a total unsaturation ?0.20/1000 C; b) from 1.0 to 100 ppm of a peroxide, based on the weight of the composition.
    Type: Application
    Filed: May 11, 2022
    Publication date: March 7, 2024
    Inventors: Jeffrey C. Munro, Santosh S. Bawiskar, Colin Li Pi Shan, Alexander Williamson, Teresa P. Karjala
  • Publication number: 20240059876
    Abstract: Irradiation of low-density polyethylene resins with an electron beam produces modified polyethylene resins that have significantly improved melt strength and retain useful melt-index and have few cross-linked gels, if the starting LDPE resin and the level of irradiation are properly selected.
    Type: Application
    Filed: February 21, 2022
    Publication date: February 22, 2024
    Inventors: Yifan Dong, Santosh S. Bawiskar, Teresa P. Karjala, Pradeep Jain, Lori L. Kardos, Michael B. Biscoglio, John P. O'brien, Daniel W. Baugh, III
  • Publication number: 20230151195
    Abstract: A low-density polyethylene having a melt strength measured at 190 C that is greater than or equal to 5.5 cN, a density that is greater than or equal to 0.9210 g/cm3 and less than or equal to 0.9275 g/cm3, and, and a melt index I2 measured at 190° C. that is greater than or equal to 4.5 g/10 min.
    Type: Application
    Filed: March 29, 2021
    Publication date: May 18, 2023
    Applicant: Dow Global Technologies LLC
    Inventors: Teresa P. Karjala, John A. Naumovitz, Yongchao Zeng, Shadid Askar, Joshua R. Ingeholm, Jonathan D. Mendenhall, Jose Ortega, John P. O'Brien
  • Publication number: 20230105510
    Abstract: Provided are films made from polymer blends including post-consumer resin (PCR). The films are formed from a polymer blend that includes a PCR, a low density polyethylene and/or ethylene/carbon monoxide copolymer (ECO copolymer), and a modification agent. The films, which include a PCR, contribute to improved sustainability and in aspects maintain or minimize the reduction of desirable properties, such as elastic recovery.
    Type: Application
    Filed: April 7, 2021
    Publication date: April 6, 2023
    Inventors: Rajen M. Patel, Carol L. Tsai, Daniel G. Abebe, Yongchao Zeng, Teresa P. Karjala, Xiaofei Sun, Jessica L. Rogers, Francis O. Olajide, JR.
  • Patent number: 11577494
    Abstract: Embodiments disclosed herein include multilayer films having a cling layer, a core layer, and a release layer, wherein the cling layer comprises a propylene interpolymer and the core layer comprises a core layer polyethylene composition.
    Type: Grant
    Filed: September 11, 2017
    Date of Patent: February 14, 2023
    Assignees: Dow Global Technologies LLC, DOW QUIMICA DE COLOMBIA SA, PBBPOLISUR SRL
    Inventors: Marlos Giuntini De Oliveira, Teresa P. Karjala, Mustafa Bilgen, Jorge Caminero Gomes, Maximiliano Zanetti, Miguel A. Molano Niampira, Jorge Mario Rodriguez Camelo, Camila Do Valle, Guillermo A. Raimondi
  • Patent number: 11542368
    Abstract: A composition comprising an ethylene/CO interpolymer, formed from a high pressure, free-radical polymerization, and wherein the ethylene/CO interpolymer has the following properties: a) a CO content from “greater than 0” weight percent to less than, or equal to, 10 weight percent CO (carbon monoxide), based on the weight of the interpolymer; and b) a melting point, Tm, in ° C. that meets the following relationship: Tm (° C.)?601.4*(Density in g/cc)?452.5(° C.).
    Type: Grant
    Filed: October 31, 2018
    Date of Patent: January 3, 2023
    Assignee: Dow Global Technologies LLC
    Inventors: Teresa P. Karjala, José Ortega, Lori L. Kardos, James L. Cooper
  • Patent number: 11542344
    Abstract: The heterogeneous procatalyst of this disclosure includes a titanium species; a hydrocarbon soluble transition metal compound having a structure M(OR1)z; a chlorinating agent having a structure A(Cl)x(R2)3-x, and a magnesium chloride component. M of M(OR1)z is a non-reducing transition metal other than titanium, the non-reducing transition metal being in an oxidation state of +2 or +3. Each R1 is independently (C1-C30)hydrocarbyl or —C(O)R11, where R11 is (C1-C30)hydrocarbyl. Subscript z of M(OR1)z is 2 or 3. Each R1 and R11 may be optionally substituted with one or more than one halogen atoms, or one or more than one —Si(RS)3, where each RS is (C1-C30)hydrocarbyl. A of A(Cl)x(R2)3-x is aluminum or boron; R2 is (C1-C30)hydrocarbyl; and x is 1, 2, or 3; and a magnesium chloride component.
    Type: Grant
    Filed: May 29, 2019
    Date of Patent: January 3, 2023
    Assignee: Dow Global Technologies LLC
    Inventors: Linfeng Chen, Kurt F. Hirsekorn, Mehmet Demirors, Teresa P. Karjala
  • Publication number: 20220288901
    Abstract: Embodiments of the present invention relate to multilayer films and articles. In one aspect, a multilayer film comprises at least one outer layer comprising at least 50 wt % of a polyethylene composition comprising the reaction product of ethylene and optionally, one or more alpha-olefin comonomers, wherein the polyethylene composition is characterized by the following properties: a. a melt index, I2, of from 0.3 to 3.0 g/10 min; b. a density of from 0.950 to 0.965 g/cm3; c. a melt flow ratio, I10/I2, of from 6.3 to 7.5; and d. a molecular weight distribution (MWD) of from 2.2 to 3.5, wherein the multilayer film has a thickness of at least 2 mils, wherein the multilayer film comprises at least 50% by weight polyethylene, wherein the multilayer film exhibits a surface haze of 13.5% or less when measured according to ASTM 1003-07, and wherein the multilayer film exhibit a water vapor transmission rate of 0.7 g-mil/100 in2/day or less when measured according to ASTM F1249-06 at a temperature of 38° C.
    Type: Application
    Filed: October 6, 2020
    Publication date: September 15, 2022
    Inventors: Lawrence J. Effler, Jr., Teresa P. Karjala, Nermeen W. Aboelella, Nicolas C. Mazzola, Vivek Kalihari
  • Publication number: 20220275180
    Abstract: Polymer blends, films, and coated substrates that include the polymer blends. The polymer blends include at least 90% by weight low density polyethylene polymer and from 1 to 10% by weight ionomer. The LDPE polymer has a melt index (I2)from 2 g/10 mins to 6 g/10 mins, and a molecular weight distribution from 5 to 11 as determined by a conventional gel permeation chromatography method. The ionomer includes an ethylene acid copolymer, in which from 15% to 70% of acid groups are neutralized by sodium cation based on the total number of acid groups in the acid copolymer. The ethylene acid copolymer is the polymerized reaction product of: at least 50% by wt. ethylene, from 2 wt. % to 40 wt. % of monocarboxylic acid monomer, and from 0 to 20 wt. % of alkyl acrylate, based on the total wt. % of the monomers present in the ethylene acid copolymer.
    Type: Application
    Filed: July 30, 2020
    Publication date: September 1, 2022
    Applicant: Dow Global Technologies LLC
    Inventors: Jong Young Lee, Yifan Dong, Barry Alan Morris, Teresa P. Karjala, Eva-Maria Kupsch
  • Publication number: 20220267578
    Abstract: The polymer blend includes at least 90% by weight low density polyethylene (LDPE) polymer and from 1% to 10% by weight acid copolymer based on the total weight of the polymer blend. In the polymer blend, the LDPE polymer has a melt index (I? 2#191) from 2 g/10 min to 8 g/10 min as determined in accordance with ASTM D1238, and a molecular weight distribution from 5 to 10.5. In the polymer blend, the acid copolymer is a polymerized reaction product of: at least 60% by weight ethylene, based on the total weight of the monomers present in the ethylene acid copolymer; from 1% to 20% by weight monocarboxylic acid monomer, based on the total weight of the monomers present in the ethylene acid copolymer; and from 0 to 20% by weight alkyl acrylate monomer, based on the total weight of the monomers present in the ethylene acid copolymer.
    Type: Application
    Filed: July 27, 2020
    Publication date: August 25, 2022
    Applicant: Dow Global Technologies LLC
    Inventors: Yifan Y. Dong, Jong Young Lee, Barry A. Morris, Teresa P. Karjala, Jianping Pan, Guihong Liao, I-Hwa Lee, Carmelo Declet Perez, Michael B. Biscoglio
  • Patent number: 11420429
    Abstract: Embodiments disclosed herein include multilayer cast films having a cling layer and a release layer, wherein the cling layer comprises (i) a first polyethylene composition, and (ii) ultra-low density polyethylene, very low density polyethylene, ethylene/alpha-olefin elastomer, propylene-based elastomer, or combinations thereof; and the release layer comprises a second polyethylene composition.
    Type: Grant
    Filed: December 17, 2018
    Date of Patent: August 23, 2022
    Assignee: Dow Global Technologies LLC
    Inventors: Mustafa Bilgen, Teresa P. Karjala, Jon W. Hobson, Hrishikesh R. Munj, Mehmet Demirors
  • Publication number: 20220251255
    Abstract: A low density polyethylene (LDPE) having a z-average molecular weight Mz (cony) from 425,000 g/mol to 800,000 g/mol, a melt index I2 less than or equal to 0.20 g/10 min, and a conventional GPC Mw/Mn from 8.0 to 10.6. A LDPE having a GPC-light scattering parameter (LSP) less than 2.00, a ratio of viscosity measured at 0.1 radians/second and 190° C. to a viscosity measured at 100 radians/second and 190° C. that is greater than 50, and a z-average molecular weight Mz (cony) from 425,000 g/mol to 800,000 g/mol.
    Type: Application
    Filed: May 29, 2020
    Publication date: August 11, 2022
    Applicant: DOW GLOBAL TECHNOLOGIES LLC
    Inventors: Andrew T. Heitsch, Teresa P. Karjala, Lori L. Kardos, Cassie A. Cunningham, Jose Ortega, David T. Gillespie, Venkata Krishna Sai Pappu, John P. O'Brien, Daniel W. Baugh III
  • Publication number: 20220234341
    Abstract: The present disclosure provides a multi-layer blown film, comprising: a first skin layer and a second skin layer, where at least one of the first skin layer and the second skin layer comprises from 80 to 100 wt. % of a LLDPE, where the LLDPE has a density from 0.910 to 0.935 g/cm3; a core layer between the first skin layer and the second skin layer, where the core layer comprises from 70 to 100 wt. % of a second LLDPE having density from 0.910 to 0.935 g/cm3; and a first inner layer and a second inner layer, where at least one of the first inner layer and the second inner layer comprises from 80 to 100 wt. % of a HDPE, where the HDPE has a density from 0.940 to 0.970 g/cm3; where the multi-layer blown film has a density from 0.925 to 0.940 g/cm3 and a total thickness of 15 to 150 ?m.
    Type: Application
    Filed: June 4, 2020
    Publication date: July 28, 2022
    Applicant: Dow Global Technologies LLC
    Inventors: Lanhe Zhang, Jong Young Lee, Lori L. Kardos, Rajen M. Patel, Shaun Parkinson, Hrishikesh R. Munj, Teresa P. Karjala, Jose Eduardo Ruiz, Luis Duque, Jesus Nieto
  • Publication number: 20220220292
    Abstract: Embodiments of the present disclosure are specifically related to LLDPE compositions produced from heterogeneous procatalyst compositions and blown and cast films incorporating these LLDPE compositions.
    Type: Application
    Filed: May 29, 2020
    Publication date: July 14, 2022
    Applicant: Dow Global Technologies LLC
    Inventors: Teresa P. Karjala, Kurt F. Hirsekorn, Marlos Giuntini de Oliveira, Gregory J. Brennan, Elva L. Lugo, Yongchao Zeng, Brayden E. Glad, Jon W. Hobson, Linfeng Chen
  • Patent number: 11326045
    Abstract: Disclosed herein is a film comprising a layer that comprises a polyethylene composition comprising the reaction product of ethylene and optionally one or more alpha-olefin comonomers, wherein said polyethylene composition is characterized by the following properties: a melt index, I2, measured according to ASTM D1238 (2.16 kg, 190 C), of from 0.5 to 10 g/10 min; a density (measured according to ASTM D792) of less than 0.935 g/cm3; a melt flow ratio, I10/I2, wherein I10 is measured according to ASTM D1238 (10 kg, 190 C) of from 6.0 to 7.5; a molecular weight distribution (Mw/Mn) of from 2.8 to 3.9; and a vinyl unsaturation of greater than 0.12 vinyls per one thousand carbon atoms, and a low density polyethylene.
    Type: Grant
    Filed: August 21, 2017
    Date of Patent: May 10, 2022
    Assignee: Dow Global Technologies LLC
    Inventors: Nicolas Cardoso Mazzola, Teresa P. Karjala, João Gargalaka, Jr., Mustafa Bilgen, Marcelo Delmar Cantu, Mehmet Demirors, Jorge Caminero Gomes
  • Publication number: 20220097348
    Abstract: Embodiments disclosed herein include multilayer films having a cling layer, a core layer, and a release layer, wherein the cling layer comprises a propylene interpolymer and the core layer comprises a core layer polyethylene composition.
    Type: Application
    Filed: September 11, 2017
    Publication date: March 31, 2022
    Inventors: Marlos Giuntini De Oliveira, Teresa P. Karjala, Mustafa Bilgen, Jorge Caminero Gomes, Maximiliano Zanetti, Miguel A. Molano Niampira, Jorge Mario Rodriguez Camelo, Camila Do Valle, Guillermo A. Raimondi
  • Patent number: 11273592
    Abstract: The present invention discloses a process for forming a biaxially oriented film. The process includes first selecting a polyolefin resin wherein said polyolefin resin comprises a linear low density polyethylene resin characterized by having from 9 to 35 weight percent of the total weight of linear low density polyethylene resin eluting from a CEF at a temperature greater than 97.0° C.; and further characterized by having a CDR of from 33 to 80 and a Mw Ratio of from 0.15 to 0.45. Next a film is formed from the polyolefin resin selected in the first step. Finally the film formed in the second step is oriented in a sequential manner. The films produced by this process are characterized by having an ultimate elongation at least 1.5 times greater in the MD as compared to the CD and the 2% secant modulus is a least 1.25 times greater in the CD as compared to the MD.
    Type: Grant
    Filed: June 10, 2019
    Date of Patent: March 15, 2022
    Assignee: Dow Global Technologies LLC
    Inventors: Xiao Bing Yun, Rongjuan Cong, Jianping Pan, Teresa P. Karjala
  • Publication number: 20210388124
    Abstract: The heterogeneous procatalyst of this disclosure includes a titanium species; a hydrocarbon soluble transition metal compound having a structure M(OR1)z; a chlorinating agent having a structure A(Cl)x(R2)3-x, and a magnesium chloride component. M of M(OR1)z is a non-reducing transition metal other than titanium, the non-reducing transition metal being in an oxidation state of +2 or +3. Each R1 is independently (C1-C30)hydrocarbyl or —C(O)R11, where R11 is (C1-C30)hydrocarbyl. Subscript z of M(OR1)z is 2 or 3. Each R1 and R11 may be optionally substituted with one or more than one halogen atoms, or one or more than one —Si(RS)3, where each RS is (C1-C30)hydrocarbyl. A of A(Cl)x(R2)3-x is aluminum or boron; R2 is (C1-C30)hydrocarbyl; and x is 1, 2, or 3; and a magnesium chloride component.
    Type: Application
    Filed: May 29, 2019
    Publication date: December 16, 2021
    Applicant: Dow Global Technologies LLC
    Inventors: Linfeng CHEN, Kurt F. HIRSEKRON, Mehmet DEMIRORS, Teresa P. KARJALA
  • Patent number: 11193009
    Abstract: Provided is a method for increasing the melt strength and/or low shear viscosity of a polyethylene resin. The method includes: a) providing a polyethylene composition including the reaction product of ethylene and optionally, one or more alpha-olefin comonomers, wherein the polyethylene composition is characterized by the following properties: a density ranging from 0.900 g/cm3 to 0.970 g/cm3, a molecular weight distribution (Mw/Mn) ranging from 2.6 to 3.5, and from 0.10 to 0.27 vinyl groups per 1,000 total carbon atoms; b) providing a masterbatch composition including a free radical generator and a polyethylene resin, wherein the free radical generator has a half-life at 220° C. of less than 200 seconds, and a decomposition energy higher than ?250 kJ/mol, and wherein the polyethylene resin has a density ranging from 0.900 g/cm3 to 0.970 g/cm3, melt index ranging from 0.
    Type: Grant
    Filed: September 14, 2018
    Date of Patent: December 7, 2021
    Assignees: Dow Global Technologies LLC, PBBPolisur S.R.L.
    Inventors: Surya Ssubramaniam, Mehmet Demirors, Teresa P. Karjala, Jorge C. Gomes, Guillermo A. Raimondi, Davidson Lütkenhaus, Marie De Luján Tricotti
  • Patent number: 11136419
    Abstract: A high pressure, free radical polymerization process to form an ethylene-based polymer, the process comprising at least the following step: polymerizing a reaction mixture comprising ethylene, using a polymerization system comprising the following: (A) a reactor configuration comprising at least one reactor that comprises at least two reaction zones, a first reaction zone (reaction zone 1) and an ith reaction zone (where i?2); wherein the ith reaction zone is the last reaction zone, and wherein i is the total number of reaction zones; (B) at least two ethylene-based feed streams, a first ethylene-based feed stream and an nth ethylene-based feed stream, wherein the first ethylene-based feed stream is sent to the first reaction zone, and the nth ethylene-based feed stream is the last ethylene based feed stream sent to the reactor configuration; wherein n?i; and RZn/RZ1 does not equal 1.
    Type: Grant
    Filed: July 13, 2018
    Date of Patent: October 5, 2021
    Assignee: Dow Global Technologies LLC
    Inventors: Otto J. Berbee, Stefan Hinrichs, Bharat I. Chaudhary, Teresa P. Karjala, John O. Osby, Jose Ortega