Abstract: Methods and ceramic matrix composite articles formed thereby, as well as systems for making such ceramic matrix composite articles and carrying out such methods are disclosed herein. The methods include preparing a ceramic matrix composite by steps including (a) providing reinforcing fiber, such as carbon fiber, for impregnation; (b) heat treating the reinforcing fiber; (c) impregnating the heat treated reinforcing fiber with a composition comprising a ceramic forming polymer to form a fiber reinforced, ceramic forming polymer pre-preg; and (d) heat molding the fiber reinforced, ceramic forming polymer pre-preg to form a molded ceramic matrix composite article.

Abstract: A method for forming a ceramic matrix composite bearing includes preparing a layup slurry from a mixture of water, pre-ceramic polymer and refractory filler. The method further includes forming a concentric stack of slurry-impregnated fabric sleeve layers over a rod-shaped inner mold and applying an outer mold to form a mold assembly. The method also includes heating the mold assembly to form a tubular green body and rough cutting the green body to bearing length. In addition, the method includes heat-treating the bearing and performing a polymer infiltration and pyrolysis treatment. The method further includes conducting dimensional stability treatment processes on the bearing and final grinding and machining to meet pre-determined specifications.