Abstract: A vehicle axle assembly includes a pair of output shafts having a first rotational axis, an input shaft having a second rotational axis oriented at an angle which is not perpendicular to the first rotational axis of the pair of output shafts, and an intermediate shaft having a third rotational axis oriented at an angle which is perpendicular to the first rotational axis of the pair of output shafts. The input shaft includes a first gear of a first gear set disposed between a pair of tapered roller bearings. A pinion nut attached thereto exerts a clamp force, which is prevented from affecting a preloading force on the tapered roller bearings by a shoulder formed on the input shaft. The intermediate shaft includes a second gear of the first gear set, wherein the first gear set forms an angled connection between the input shaft and the intermediate shaft for achieving a first reduction.

Abstract: A tandem axle assembly includes an interaxle differential mechanism which includes a separate lubricant sump for providing lubrication to the interaxle differential during both initial start-up and normal running conditions. One of the interaxle differential side gears is disk-shaped, and includes internally formed side gear teeth in a planar rear face, internally formed clutch teeth in a planar front face, and external teeth around the radial periphery. The interaxle differential is coupled to divide power to two separate axle differential assemblies. Each axle differential assembly includes a pair of pinion gears having spherical gear seats and a pair of side gears having conical gear seats. Each axle differential assembly is rotatably supported within a housing by a pair of tapered roller bearings. The outer race of each bearing is located within an end of the carrier, while the inner race is positioned on a reduced diameter hub of a bearing retainer threaded into an opening in the housing.

Abstract: A tandem axle assembly includes an interaxle differential mechanism coupled to divide power between two separate axle differential assemblies. Each axle differential assembly includes a pair of pinion gears having spherical gear seats and a pair of side gears having conical gear seats. Each axle differential assembly is rotatably supported within a housing by a pair of tapered roller bearings. The outer race of each bearing is located within an end of a differential case, while the inner race is positioned on a reduced diameter hub of a bearing retainer threaded into an opening in the housing. The opening in the housing is sized such that the bearing retainer having the inner race and an associated roller cage assembly thereon can be inserted therethrough during the assembly process. Also, the interaxle differential includes a separate lubricant sump for providing lubrication to the interaxle differential upon initial start-up conditions.

Abstract: A limited slip axle differential mechanism for a vehicle provides for three distinct modes of axle operation, each selectable by a single operator control function. The mechanism provides for conventional axle differentiation, biased differentiation, or operation as a solid axle system. In a preferred embodiment, two separate clutching systems are employed jointly or singularly in providing respective modes of operation, wherein the choices of mode, and, to a lesser extent, resultant driving conditions, determine resultant relative rotations of the vehicle wheels and associated axle shafts.