Patents by Inventor Terry Spooner

Terry Spooner has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7498254
    Abstract: An interconnect structure which includes a plating seed layer that has enhanced conductive material, preferably, Cu, diffusion properties is provided that eliminates the need for utilizing separate diffusion and seed layers. Specifically, the present invention provides an oxygen/nitrogen transition region within a plating seed layer for interconnect metal diffusion enhancement. The plating seed layer may include Ru, Ir or alloys thereof and the interconnect conductive material may include Cu, Al, AlCu, W, Ag, Au and the like. Preferably, the interconnect conductive material is Cu or AlCu. In more specific terms, the present invention provides a single seeding layer which includes an oxygen/nitrogen transition region sandwiched between top and bottom seed regions. The presence of the oxygen/nitrogen transition region within the plating seed layer dramatically enhances the diffusion barrier resistance of the plating seed.
    Type: Grant
    Filed: March 6, 2007
    Date of Patent: March 3, 2009
    Assignee: International Business Machines Corporation
    Inventors: Chih-Chao Yang, Simon Gaudet, Christian Lavoie, Shom Ponoth, Terry A. Spooner
  • Patent number: 7495338
    Abstract: A conducting material comprising: a conducting core region comprising copper and from 0.001 atomic percent to 0.6 atomic percent of one or more metals selected from iridium, osmium and rhenium; and an interfacial region. The interfacial region comprises at least 80 atomic percent or greater of the one or more metals. The invention is also directed to a method of making a conducting material comprising: providing an underlayer; contacting the underlayer with a seed layer, the seed layer comprising copper and one or more metals selected from iridium, osmium and rhenium; depositing a conducting layer comprising copper on the seed layer, and annealing the conducting layer at a temperature sufficient to cause grain growth in the conducting layer, yet minimize the migration of the one or more alloy metals from the seed layer to the conducting layer.
    Type: Grant
    Filed: March 16, 2006
    Date of Patent: February 24, 2009
    Assignee: International Business Machines Corporation
    Inventors: Michael Lane, Stefanie R. Chiras, Terry A. Spooner, Robert Rosenberg, Daniel C. Edelstein
  • Patent number: 7494915
    Abstract: An interconnect structure in the back end of the line of an integrated circuit forms contacts between successive layers by removing material in the top surface of the lower interconnect in a cone-shaped aperture, the removal process extending through the liner of the upper aperture, and depositing a second liner extending down into the cone-shaped aperture, thereby increasing the mechanical strength of the contact, which then enhance the overall reliability of the integrated circuit.
    Type: Grant
    Filed: August 9, 2006
    Date of Patent: February 24, 2009
    Assignees: International Business Machines Corporation, Infineon Technologies, AG
    Inventors: Lawrence A. Clevenger, Andrew P. Cowley, Timothy J. Dalton, Mark Hoinkis, Steffen K. Kaldor, Erdem Kaltalioglu, Kaushik A. Kumar, Douglas C. La Tulipe, Jr., Jochen Schacht, Andrew H. Simon, Terry A. Spooner, Yun-Yu Wang, Clement H. Wann, Chih-Chao Yang
  • Publication number: 20090026625
    Abstract: An interconnect structure and method of fabricating the same in which the adhesion between a chemically etched dielectric material and a noble metal liner is improved are provided. In accordance with the present invention, a chemically etching dielectric material is subjected to a treatment step which modified the chemical nature of the dielectric material such that the treated surfaces become hydrophobic. The treatment step is performed prior to deposition of the noble metal liner and aides in improving the adhesion between the chemically etched dielectric material and the noble metal liner.
    Type: Application
    Filed: October 3, 2008
    Publication date: January 29, 2009
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Chih-Chao Yang, Griselda Bonilla, Qinghuang Lin, Terry A. Spooner
  • Patent number: 7446058
    Abstract: An interconnect structure and method of fabricating the same in which the adhesion between a chemically etched dielectric material and a noble metal liner is improved are provided. In accordance with the present invention, a chemically etching dielectric material is subjected to a treatment step which modified the chemical nature of the dielectric material such that the treated surfaces become hydrophobic. The treatment step is performed prior to deposition of the noble metal liner and aides in improving the adhesion between the chemically etched dielectric material and the noble metal liner.
    Type: Grant
    Filed: May 25, 2006
    Date of Patent: November 4, 2008
    Assignee: International Business Machines Corporation
    Inventors: Chih-Chao Yang, Griselda Bonilla, Qinghuang Lin, Terry A. Spooner
  • Publication number: 20080242082
    Abstract: A sputter-etching method employed to achieve a thinned down noble metal liner layer deposited on the surface or field of an intermediate back end of the line (BEOL) interconnect structure. The noble metal liner layer is substantially thinned down to a point where the effect of the noble metal has no significant effect in the chemical-mechanical polishing (CMP) process. The noble metal liner layer may be completely removed by sputter etching to facilitate effective planarization by chemical-mechanical polishing to take place.
    Type: Application
    Filed: June 12, 2008
    Publication date: October 2, 2008
    Inventors: Chih-Chao Yang, Shyng-Tsong Chen, Shom Ponoth, Terry A. Spooner
  • Publication number: 20080173984
    Abstract: A mechanically robust semiconductor structure with improved adhesion strength between a low-k dielectric layer and a dielectric-containing substrate is provided. In particular, the present invention provides a structure that includes a dielectric-containing substrate having an upper region including a treated surface layer which is chemically and physically different from the substrate; and a low-k dielectric material located on a the treated surface layer of the substrate. The treated surface layer and the low-k dielectric material form an interface that has an adhesion strength that is greater than 60% of the cohesive strength of the weaker material on either side of the interface. The treated surface is formed by treating the surface of the substrate with at least one of actinic radiation, a plasma and e-beam radiation prior to forming of the substrate the low-k dielectric material.
    Type: Application
    Filed: January 24, 2007
    Publication date: July 24, 2008
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Qinghuang Lin, Terry A. Spooner, Darshan D. Gandhi, Christy S. Tyberg
  • Patent number: 7402883
    Abstract: A back end of the line (BEOL) structure of a semiconductor device is presented. In one embodiment, the structure may include a first liner layer disposed on an intermediate interconnect structure, the intermediate interconnect structure having an opening disposed between two surfaces of a dielectric material, wherein the first liner layer is in direct contact with at least a portion of a conductive wiring material of an underneath interconnect layer; a noble metal layer disposed on the first liner layer at least in the opening; and a conductive wiring material disposed on the noble metal layer, the conductive wiring material substantially filling the opening; wherein the first liner layer, the noble metal layer and the conductive wiring material are coplanar with the two surfaces of the dielectric material of the intermediate interconnect structure, and the noble metal layer includes a different material than the first liner layer.
    Type: Grant
    Filed: April 25, 2006
    Date of Patent: July 22, 2008
    Assignee: International Business Machines Corporation, Inc.
    Inventors: Chih-Chao Yang, Shyng-Tsong Chen, Shom Ponoth, Terry A. Spooner
  • Publication number: 20080122103
    Abstract: An interconnect in provided which comprises a copper conductor having both a top surface and a lower surface, with caps formed on the top surface of the metallic conductor. The cap is formed of dual laminations or multiple laminations of films with the laminated films including an Ultra-Violet (UV) blocking film and a diffusion barrier film. The diffusion barrier film and the UV blocking film may be separated by an intermediate film.
    Type: Application
    Filed: November 29, 2006
    Publication date: May 29, 2008
    Applicant: International Business Machines Corporation
    Inventors: Griselda Bonilla, Christos D. Dimitrakopoulos, Son V. Nguyen, Alfred Grill, Satyanarayana V. Nitta, Darryl D. Restaino, Terry A. Spooner
  • Publication number: 20080042283
    Abstract: An interconnect structure and method of fabricating the same in which the critical dimension of the conductive features are not altered by a plasma damaged layer are provided. In accordance with the present invention, a chemically etching dielectric material is subjected to a treatment step which modifies the density of the dielectric material such that the treated surfaces become denser than the bulk dielectric not subjected to the treatment. The treatment step is performed prior to deposition of the noble metal liner.
    Type: Application
    Filed: September 19, 2007
    Publication date: February 21, 2008
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Sampath Purushothaman, Muthumanickam Sankarapandian, Hosadurga Shobha, Terry Spooner
  • Publication number: 20070273044
    Abstract: An interconnect structure and method of fabricating the same in which the adhesion between a chemically etched dielectric material and a noble metal liner is improved are provided. In accordance with the present invention, a chemically etching dielectric material is subjected to a treatment step which modified the chemical nature of the dielectric material such that the treated surfaces become hydrophobic. The treatment step is performed prior to deposition of the noble metal liner and aides in improving the adhesion between the chemically etched dielectric material and the noble metal liner.
    Type: Application
    Filed: May 25, 2006
    Publication date: November 29, 2007
    Inventors: Chih-Chao Yang, Griselda Bonilla, Qinghuang Lin, Terry A. Spooner
  • Publication number: 20070246792
    Abstract: A sputter-etching method employed to achieve a thinned down noble metal liner layer deposited on the surface or field of an intermediate back end of the line (BEOL) interconnect structure. The noble metal liner layer is substantially thinned down to a point where the effect of the noble metal has no significant effect in the chemical-mechanical polishing (CMP) process. The noble metal liner layer may be completely removed by sputter etching to facilitate effective planarization by chemical-mechanical polishing to take place.
    Type: Application
    Filed: April 25, 2006
    Publication date: October 25, 2007
    Inventors: Chih-Chao Yang, Shyng-Tsong Chen, Shom Ponoth, Terry Spooner
  • Publication number: 20070222081
    Abstract: When an interconnect structure is built on porous ultra low k (ULK) material, the bottom of the trench and/or via is usually damaged by a following metallization process which may be suitable for dense higher dielectric materials. Embodiment of the present invention may provide a method of forming an interconnect structure on an inter-layer dielectric (ILD) material. The method includes steps of treating an exposed area of said ILD material to create a densified area, and metallizing said densified area.
    Type: Application
    Filed: March 23, 2006
    Publication date: September 27, 2007
    Applicant: International business machine corporation
    Inventors: Shyng-Tsong Chen, Qinghung Lin, Kelly Malone, Sanjay Mehta, Terry Spooner, Chih-Chao Yang
  • Publication number: 20070205482
    Abstract: An interconnect structure including a gouging feature at the bottom of one of the via openings and a method of forming the same are provided. In accordance with the present invention, the method of forming the interconnect structure does not disrupt the coverage of the deposited diffusion barrier in the overlying line opening, nor does it introduce damages caused by Ar sputtering into the dielectric material including the via and line openings. In accordance with the present invention, such an interconnect structure contains a diffusion barrier layer only within the via opening, but not in the overlying line opening. This feature enhances both mechanical strength and diffusion property around the via opening areas without decreasing volume fraction of conductor inside the line openings.
    Type: Application
    Filed: March 1, 2006
    Publication date: September 6, 2007
    Applicant: International Business Machines Corporation
    Inventors: Chih-Chao Yang, Terry Spooner, Oscar Straten
  • Publication number: 20070166996
    Abstract: Disclosed is a method of making a semiconductor structure, wherein the method includes forming an interlayer dielectric (ILD) layer on a semiconductor layer, forming a conductive plating enhancement layer (PEL) on the ILD, patterning the ILD and PEL, depositing a seed layer into the pattern formed by the ILD and PEL, and then plating copper on the seed layer. The PEL serves to decrease the resistance across the wafer so to facilitate the plating of the copper. The PEL preferably is an optically transparent and conductive layer.
    Type: Application
    Filed: January 17, 2006
    Publication date: July 19, 2007
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Shom Ponoth, Steven Chen, John Fitzsimmons, Terry Spooner
  • Publication number: 20070148826
    Abstract: An interconnect structure which includes a plating seed layer that has enhanced conductive material, preferably, Cu, diffusion properties is provided that eliminates the need for utilizing separate diffusion and seed layers. Specifically, the present invention provides an oxygen/nitrogen transition region within a plating seed layer for interconnect metal diffusion enhancement. The plating seed layer may include Ru, Ir or alloys thereof and the interconnect conductive material may include Cu, Al, AlCu, W, Ag, Au and the like. Preferably, the interconnect conductive material is Cu or AlCu. In more specific terms, the present invention provides a single seeding layer which includes an oxygen/nitrogen transition region sandwiched between top and bottom seed regions. The presence of the oxygen/nitrogen transition region within the plating seed layer dramatically enhances the diffusion barrier resistance of the plating seed.
    Type: Application
    Filed: March 6, 2007
    Publication date: June 28, 2007
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Chih-Chao Yang, Simon Gaudet, Christian Lavoie, Shom Ponoth, Terry Spooner
  • Patent number: 7223691
    Abstract: A novel interlevel contact via structure having low contact resistance and improved reliability, and method of forming the contact via. The method comprises steps of: etching an opening through an interlevel dielectric layer to expose an underlying metal (Copper) layer surface; and, performing a low energy ion implant of an inert gas (Nitrogen) into the exposed metal underneath; and, depositing a refractory liner into the walls and bottom via structure which will have a lower contact resistance due to the presence of the proceeding inert gas implantation. Preferably, the inert Nitrogen gas reacts with the underlying exposed Copper metal to form a thin layer of CuN.
    Type: Grant
    Filed: October 14, 2004
    Date of Patent: May 29, 2007
    Assignee: International Business Machines Corporation
    Inventors: Cyril Cabral, Jr., Lawrence A. Clevenger, Timothy J. Dalton, Patrick W. DeHaven, Chester T. Dziobkowski, Sunfei Fang, Terry A. Spooner, Tsong-Lin L. Tai, Kwong Hon Wong, Chin-Chao Yang
  • Publication number: 20070117342
    Abstract: A method comprises depositing a dielectric film layer, a hard mask layer, and a patterned photo resist layer on a substrate. The method further includes selectively etching the dielectric film layer to form sub-lithographic features by reactive ion etch processing and depositing a barrier metal layer and a copper layer. The method further includes etching the barrier metal layer and hard mask layer by gas cluster ion beam (GCIB) processing.
    Type: Application
    Filed: November 22, 2005
    Publication date: May 24, 2007
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Shyng-Tsong Chen, John Fitzsimmons, Shom Ponoth, Terry Spooner
  • Patent number: 7215006
    Abstract: An interconnect structure which includes a plating seed layer that has enhanced conductive material, preferably, Cu, diffusion properties is provided that eliminates the need for utilizing separate diffusion and seed layers. Specifically, the present invention provides an oxygen/nitrogen transition region within a plating seed layer for interconnect metal diffusion enhancement. The plating seed layer may include Ru, Ir or alloys thereof, and the interconnect conductive material may include Cu, Al, AlCu, W, Ag, Au and the like. Preferably, the interconnect conductive material is Cu or AlCu. In more specific terms, the present invention provides a single seeding layer which includes an oxygen/nitrogen transition region sandwiched between top and bottom seed regions. The presence of the oxygen/nitrogen transition region within the plating seed layer dramatically enhances the diffusion barrier resistance of the plating seed.
    Type: Grant
    Filed: October 7, 2005
    Date of Patent: May 8, 2007
    Assignee: International Business Machines Corporation
    Inventors: Chih-Chao Yang, Simon Gaudet, Christian Lavoie, Shom Ponoth, Terry A. Spooner
  • Publication number: 20070080429
    Abstract: An interconnect structure which includes a plating seed layer that has enhanced conductive material, preferably, Cu, diffusion properties is provided that eliminates the need for utilizing separate diffusion and seed layers. Specifically, the present invention provides an oxygen/nitrogen transition region within a plating seed layer for interconnect metal diffusion enhancement. The plating seed layer may include Ru, Ir or alloys thereof, and the interconnect conductive material may include Cu, Al, AlCu, W, Ag, Au and the like. Preferably, the interconnect conductive material is Cu or AlCu. In more specific terms, the present invention provides a single seeding layer which includes an oxygen/nitrogen transition region sandwiched between top and bottom seed regions. The presence of the oxygen/nitrogen transition region within the plating seed layer dramatically enhances the diffusion barrier resistance of the plating seed.
    Type: Application
    Filed: October 7, 2005
    Publication date: April 12, 2007
    Applicant: International Business Machines Corporation
    Inventors: Chih-Chao Yang, Simon Gaudet, Christian Lavoie, Shom Ponoth, Terry Spooner