Abstract: Disclosed is an NDT/NDI probe array and manufacturing method. The probe array includes a sheet of flexible circuit 10 with a plurality of lower pins 102 and corresponding, electrically connected, upper pins 104. The probe further comprises a backing block 12, a layer of piezoelectric ceramic 16 having a plurality of conductive elements 162, a matching layer 18 and a frame 14. An adhesive material such as epoxy is applied to the circuit, the backing, the ceramic and the matching layer, and all are aligned and stack pressed at least partially into the frame and permanently bonded in such a fashion that each of the lower pins of the flexible circuit is firmly and permanently in contact with a corresponding one of the conductive elements of the ceramic.

Abstract: An intracavity ultrasound probe includes a pivotally mounted array transducer which is oscillated to scan a volumetric region from within the body. The transducer is oscillated by a motor located in the probe handle. The array transducer is immersed in a liquid which acoustically couples ultrasonic energy between the elements of the transducer and the body. The acoustic coupling liquid is located in the distal tip of the probe shaft, where only 6 cc of liquid is required. The small amount of liquid reduces the weight of the shaft of the probe so that the center of gravity of the probe is in the handle, making the probe comfortable and easy to manipulate. The majority of parts in the probe shaft are made of aluminum or other low density materials, keeping the overall weight of the probe to about 250 grams.

Abstract: Disclosed is an NDT/NDI probe array and manufacturing method. The probe array includes a sheet of flexible circuit 10 with a plurality of lower pins 102 and corresponding, electrically connected, upper pins 104. The probe further comprises a backing block 12, a layer of piezoelectric ceramic 16 having a plurality of conductive elements 162, a matching layer 18 and a frame 14. An adhesive material such as epoxy is applied to the circuit, the backing, the ceramic and the matching layer, and all are aligned and stack pressed at least partially into the frame and permanently bonded in such a fashion that each of the lower pins of the flexible circuit is firmly and permanently in contact with a corresponding one of the conductive elements of the ceramic.

Abstract: An ultrasound probe includes a transducer (46) which is mechanically oscillated to sweep beams from the transducer over an image region of a subject. The transducer is located in a first compartment of a fluid-filled chamber which is coupled to a second compartment of the fluid-filled chamber by a bubble trap tube. A drive shaft (50) which is coupled to oscillate the transducer enters and passes through the secondary chamber before terminating at the transducer oscillation mechanism in the main chamber. This locates the dynamic seal of the drive shaft which is connected between the fluid-filled chamber and the outside air so that any air leakage of the seal will leak into the secondary compartment and not into the compartment where the transducer is located.

Abstract: An intracavity ultrasound probe includes a pivotally mounted array transducer which is oscillated to scan a volumetric region from within the body. The transducer is oscillated by a motor located in the probe handle. The array transducer is immersed in a liquid which acoustically couples ultrasonic energy between the elements of the transducer and the body. The acoustic coupling liquid is located in the distal tip of the probe shaft, where only 6 cc of liquid is required. The small amount of liquid reduces the weight of the shaft of the probe so that the center of gravity of the probe is in the handle, making the probe comfortable and easy to manipulate. The majority of parts in the probe shaft are made of aluminum or other low density materials, keeping the overall weight of the probe to about 250 grams.

Abstract: An ultrasound probe includes a transducer which is mechanically oscillated to sweep beams from the transducer over an image region of a subject. The transducer is located in a first compartment of a fluid-filled chamber which is coupled to a second compartment of the fluid-filled chamber by a bubble trap tube. A drive shaft which is coupled to oscillate the transducer enters and passes through the secondary chamber before terminating at the transducer oscillation mechanism in the main chamber. This locates the dynamic seal of the drive shaft which is connected between the fluid-filled chamber and the outside air so that any air leakage of the seal will leak into the secondary compartment and not into the compartment where the transducer is located.

Abstract: An ultrasonic probe assembly in which the disposition of the scan plane of an ultrasonic transducer unit, introduced into a human body, can be selected to image a body part in different ways. The scan plane is selected by operation of a remote control unit by which the ultrasonic array is moved. The ultrasonic array is mounted to a base unit for pivotal movement relative to the base unit and is steered by the action of a cable which is controlled by the remote control unit.