Patents by Inventor Teruo Fukaya

Teruo Fukaya has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8586514
    Abstract: A lubricant for use in processing of a metallic material includes a lubricant base composed of at least one paraffinic hydrocarbon and a modifier oil added to the lubricant base at a rate of 2-20 wt % of total weight of the lubricant. The modifier oil contains (a) a sulfuric extreme pressure agent, (b) a rust inhibitive agent and (c) a calcium ingredient. Content of sulfur is 0.5-20 wt % of total weight of the modifier oil. Content of the rust inhibitive agent is 0.1-15 wt % of total weight of the modifier oil. Further, content of calcium is 0.1-15 wt % of total weight of the modifier oil.
    Type: Grant
    Filed: January 11, 2008
    Date of Patent: November 19, 2013
    Assignee: Toyota Boshoku Kabushiki Kaisha
    Inventors: Mami Kato, Teruo Fukaya
  • Patent number: 8367592
    Abstract: To provide a lubricant for metallic material working and a method of press working a metallic material that makes it possible to improve the working accuracy of a press worked product and prolong the life of the die assembly beyond prior levels of life. [Solution] A lubricant for metallic material working comprises a mixture of a sulfur-based extreme pressure agent, an organic zinc compound, a calcium-based additive, and an ester compound, with lubricant base oil. The sulfur-based extreme pressure agent has a sulfur content of 5% by weight or higher based on the total weight of the lubricant. The organic zinc compound has a zinc content of 0.5% by weight or higher based on the total weight of the lubricant. The calcium-based additive has a calcium content of 0.5% by weight or higher based on the total weight of the lubricant. And the ester compound occupies a content of 1.0% by weight or higher based on the total weight of the lubricant.
    Type: Grant
    Filed: March 13, 2006
    Date of Patent: February 5, 2013
    Assignee: Toyota Boshoku Kabushiki Kaisha
    Inventors: Mami Kato, Masami Sakakibara, Teruo Fukaya, Yoshio Miyasaka
  • Patent number: 8071516
    Abstract: A lubricant for use in processing of a metallic material includes a lubricant base and additives added to the lubricant base. The additives include a sulfuric extreme pressure agent, a rust inhibitive agent and a calcium ingredient. Content of sulfur contained in the sulfuric extreme pressure agent is not less than 0.5 wt % of total weight of the lubricant and not greater than 20 wt % of total weight of the lubricant. Content of the rust inhibitive agent is not less than 0.1 wt % of total weight of the lubricant and not greater than 15 wt % of total weight of the lubricant. Further, content of calcium contained in the calcium ingredient is not less than 0.1 wt % of total weight of the lubricant and not greater than 15 wt % of total weight of the lubricant.
    Type: Grant
    Filed: October 26, 2006
    Date of Patent: December 6, 2011
    Assignee: Toyota Boshoku Kabushiki Kaisha
    Inventors: Mami Kato, Teruo Fukaya
  • Publication number: 20100071431
    Abstract: A lubricant for use in processing of a metallic material includes a lubricant base composed of at least one paraffinic hydrocarbon and a modifier oil added to the lubricant base at a rate of 2-20 wt % of total weight of the lubricant. The modifier oil contains (a) a sulfuric extreme pressure agent, (b) a rust inhibitive agent and (c) a calcium ingredient. Content of sulfur is 0.5-20 wt % of total weight of the modifier oil. Content of the rust inhibitive agent is 0.1-15 wt % of total weight of the modifier oil. Further, content of calcium is 0.1-15 wt % of total weight of the modifier oil.
    Type: Application
    Filed: January 11, 2008
    Publication date: March 25, 2010
    Applicant: TOYOTA BOSHOKU KABUSHIKI KAISHA
    Inventors: Mami Kato, Teruo Fukaya
  • Publication number: 20090247439
    Abstract: A lubricant for use in processing of a metallic material includes a lubricant base and additives added to the lubricant base. The additives include a sulfuric extreme pressure agent, a rust inhibitive agent and a calcium ingredient. Content of sulfur contained in the sulfuric extreme pressure agent is not less than 0.5 wt % of total weight of the lubricant and not greater than 20 wt % of total weight of the lubricant. Content of the rust inhibitive agent is not less than 0.1 wt % of total weight of the lubricant and not greater than 15 wt % of total weight of the lubricant. Further, content of calcium contained in the calcium ingredient is not less than 0.1 wt % of total weight of the lubricant and not greater than 15 wt % of total weight of the lubricant.
    Type: Application
    Filed: October 26, 2006
    Publication date: October 1, 2009
    Applicant: TOYOTA BOSHOKU KABUSHIKI KAISHA
    Inventors: Mami Kato, Teruo Fukaya
  • Publication number: 20090239774
    Abstract: A nonchlorine lubricant for use in processing of a metallic material includes a lubricant base. The lubricant base includes at least one member selected from the group consisting of the vegetable oils and the neopentylated polyol esters. The lubricant may further include an additive added to the lubricant base. The additive comprises a sulfuric extreme pressure agent, an organozinc compound and a calcium ingredient. Preferably, the additive is added to the lubricant base such that sulfur content, zinc content and calcium content in the lubricant are respectively 5.0-50 wt %, 0.2-10 wt % and 0.01-10 wt % of total weight of the lubricant.
    Type: Application
    Filed: June 15, 2007
    Publication date: September 24, 2009
    Applicant: TOYOTA BOSHOKU KABUSHIKI KAISHA
    Inventors: Mami Kato, Teruo Fukaya
  • Publication number: 20090156447
    Abstract: A thread rolling lubricant of a nonchlorine species, in which a lubricant base oil is blended with 25 through 35 weight % of (A) a sulfur species extreme pressure agent, 6 through 16 weight % of (B) an organic zinc compound, 2 through 12 weight % of (C) a calcium species additive, and 2 through 13 weight % of (D) an oiliness agent for carrying out thread rolling.
    Type: Application
    Filed: December 4, 2008
    Publication date: June 18, 2009
    Applicant: TOYOTA BOSHOKU KABUSHIKI KAISHA
    Inventors: Mami KATO, Teruo FUKAYA
  • Publication number: 20090011965
    Abstract: [Object] To provide a lubricant for metallic material working and a method of press working a metallic material that makes it possible to improve the working accuracy of a press worked product and prolong the life of the die assembly beyond prior levels of life. [Solution] A lubricant for metallic material working comprises a mixture of a sulfur-based extreme pressure agent, an organic zinc compound, a calcium-based additive, and an ester compound, with lubricant base oil. The sulfur-based extreme pressure agent has a sulfur content of 5% by weight or higher based on the total weight of the lubricant. The organic zinc compound has a zinc content of 0.5% by weight or higher based on the total weight of the lubricant. The calcium-based additive has a calcium content of 0.5% by weight or higher based on the total weight of the lubricant. And the ester compound occupies a content of 1.0% by weight or higher based on the total weight of the lubricant.
    Type: Application
    Filed: March 13, 2006
    Publication date: January 8, 2009
    Applicant: TOYOTA BOSHOKU KABUSHIKI KAISHA
    Inventors: Mami Kato, Masami Sakakibara, Teruo Fukaya, Yoshio Miyasaka
  • Publication number: 20080194439
    Abstract: A non-chlorine type lubricant in which a sulfur type extreme pressure additive, an organic zinc compound, a calcium type additive, and an ester compound are blended with a base oil for the lubricant, and having a kinetic viscosity from 5 to 50 mm2/s at 40° C.
    Type: Application
    Filed: February 1, 2008
    Publication date: August 14, 2008
    Applicant: TOYOTA BOSHOKU KABUSHIKI KAISHA
    Inventors: Mami KATO, Teruo FUKAYA
  • Publication number: 20080051613
    Abstract: A lubricant for use in press working of a metallic material includes a paraffinic hydrocarbon. The paraffinic hydrocarbon is contained at a rate of 96-100 wt % of total weight of the lubricant. The lubricant has a kinetic viscosity of 2.0 or less at 40° C. Preferably, the paraffinic hydrocarbon has a carbon number of 8-13 and a boiling point of 210° C. or less.
    Type: Application
    Filed: August 27, 2007
    Publication date: February 28, 2008
    Applicant: TOYOTA BOSHOKU KABUSHIKI KAISHA
    Inventors: Mami KATO, Teruo FUKAYA